Char-Griller Duo 8482 User manual

OPERATING INSTRUCTIONS
Setting Up
Set grill up on solid, at surface with adequate wind shelter. Keep grill at least 0.5m from nearest wall.
Protect LP cylinder from direct sunlight and keep away from heat sources (max. 122° F ). Do not move
grill while hot, and do not leave unattended during operation.
Place gas cylinder into hole in bottom shelf. Position gas cylinder so that cylinder valve is facing to
left side of grill. Ensure the hose is not bent, twisted, subject to tension, or touching any hot parts of
appliance. Secure cylinder with cylinder screw on the side of the bottom shelf.
CYLINDER SCREW

Regulator and Hose
These items are supplied with the appliance, but replacements are available from your equipment
retailer or an authorized LP gas supplier. Use only regulators and hose approved for LP Gas at the
above pressures. The life expectancy of the regulator is estimated as 10 years. It is recommended that
the regulator is changed within 10 years of the date of manufacture.
The use of the wrong regulator or hose is unsafe; always check that you have the correct items before
operating the appliance.
The hose used must conform to the relevant standard for the country of use. Worn or damaged hose
must be replaced. Ensure that the hose is not obstructed, kinked, or in contact with any part of the
barbecue other than at its connection.
Connecting the Hose to the Appliance
Before connection, ensure that there is no debris caught in the head of the gas cylinder, regulator,
burner, and burner ports. Spiders and insects can nest within and clog the burner/venturi tube at the
orice. A clogged burner can lead to a re beneath the appliance.
Clean burner holes with a heavy-duty pipe cleaner.
If the hose is replaced it must be secured to the appliance and regulator connections with hose clips.
Disconnect the regulator from the cylinder (according to the directions supplied with the regulator) when
the appliance is not in use.
The appliance must be used in a well ventilated area. Do not obstruct the ow of combustion air to the
burner when in use. ONLY USE THIS APPLIANCE OUTDOORS.
Connecting the Gas Cylinder to the Grill
This appliance is only suitable for use with low-pressure butane or propane gas or LPG mixtures, tted
with the appropriate low-pressure regulator via a exible hose. The hose should be secured to the regu-
lator and the appliance with hose clips.
1. Ensure all control knobs are in the OFF position and verify that the gas cylinder valve is closed by
turning the handle on the gas cylinder valve clockwise until it stops.
2. Remove the protective cap from the gas cylinder valve nozzle.
3. Hold regulator in a straight line with gas cylinder valve nozzle so the connection does not cross
thread.
4. Insert regulator nipple into the gas cylinder valve nozzle opening.
5. Hand-tighten coupling nut in a clockwise direction. Do not use tools!
6. Perform a Leak Test. (See Leak Testing section of this manual).

** BEFORE USE CHECK FOR LEAKS **
Never check for leaks with a naked eye. Always use a soapy water solution.
NOTE: Before starting the grill, check for leaks. Make sure the regulator valve is securely fas-
tened to the burner and the cylinder to prevent re or explosion hazard when testing for a leak.
Always perform the “Leak Test” as described below before lighting the grill or each time the cylinder is
connected for use.
•Do not smoke or allow other sources of ignition in the area while conducting a leak test.
•Conduct leak test outdoors in a well-ventilated area.
•Do not use matches, lighters or a ame to check for leaks.
•Do not use grill until any and all leaks are corrected. If you are unable to stop a leak, disconnect the
propane supply. Call a gas appliance serviceman or your local propane gas supplier.
Leak Test
1. Mix 2-3  oz. of solution, 1 part dishwashing soap, 3 parts water.
2. Ensure control valve is closed.
3. Connect regulator to cylinder and valve to burner. Ensure connections are secure before turning on
gas.
4. Retest after xing leak.
5. Turn gas off after testing.

Lighting Instructions
Always open hood while igniting grill. If grill does not light, always wait 5 minutes for gas to clear before
relighting. Failure to do either may result in an explosive are-up, which can cause serious bodily
injury or death. Once lit, but before cooking on grill for rst time, let grill sit for 15 minutes with hood
closed. This heat cleans grill’s internal parts from anything they may have come into contact with during
manufacturing and shipping.
Main Burners
1. Make sure there are no obstructions of airow to gas unit. Spiders and
insects can nest within and clog the burner tube. A clogged burner tube
can lead to a re beneath appliance.
2. Make sure all burner knobs are in OFF position.
3. Open valve on LP gas cylinder.
4. To ignite a burner, push in and rotate knob to “HIGH,” then push and hold
Electronic Ignition Button until burner lights. If burner does not light in
5 seconds, turn burner OFF, wait 5 minutes for gas to clear and repeat
procedure. Repeat for all desired burners. Light only burners intended for
use.
5. Adjust knobs to desired cooking setting.
After lighting, observe burner ame and make sure all burner ports are lit.
If burner ame goes out during operation, immediately turn gas off on control panel and gas cylinder
valve. Open hood and let gas clear for 5 minutes before relighting. Clean grill after each use. DO NOT
use abrasive or ammable cleaners, as they damage parts and may start a re.
Side Burner
1. Open lid during lighting. Lid must be open when burner is on.
2. Burner valves must be in OFF position.
3. Open cylinder valve.
4. Push in and rotate side burner knob slowly, about ¼ turn, until a click is
heard. If burner does not light, immediately turn knob back to off and wait
5 minutes for gas to clear before repeating procedure.
5. After burner ignites, adjust knobs to desired cooking setting.
Shutting off Burners
1. Turn knob(s) counterclockwise to HIGH position, then push in and turn to OFF. Never force knob
without pushing in, as this can damage valve and knob. For side burner, push in and turn to OFF.
2. Promptly close gas cylinder valve.
3. Close grill hood.

Lighting Burner with a
Match
1. Push in and rotate knob to HIGH position
2. Place match in match holder installed on side of grill
housing. Once lit, place ame through cooking grates
near burner ports, as shown. Burner should light
immediately.
3. Adjust knobs to desired cooking settings.
Observe Flame Height When
Lit
View burner ame through ame viewing hole. Flame
should be blue and yellow in color, and approximately
1/2-inch to 3/4-inch tall on HIGH setting.
Disconnecting the Gas
Cylinder
1. Turn all control knobs to the OFF position and turn the handle on the
gas cylinder clockwise until it stops.
2. Turn coupling nut on regulator in a counter-clockwise direction until
regulator is released from threaded gas cylinder valve nozzle.
3. Place the protective cap over gas cylinder gas nozzle.
Storage of Appliance
Storage of an appliance indoors is only permissible if the cylinder is disconnected and removed from
the appliance. When the appliance is not in use, it should be covered and stored in a dry, dust-free
environment.
Gas Cylinder
The gas cylinder should not be dropped or handled roughly! If the appliance is not in use, the cylinder
must be disconnected. Replace the protective cap on the cylinder after disconnecting the cylinder from
the appliance.

Cylinders must be stored outdoors in an upright position and out of the reach of children. The cylinder
must never be stored where temperatures can reach over 121° F. Do not store the cylinder near ames,
pilot lights or other sources of ignition. DO NOT SMOKE NEAR A GAS CYLINDER.
Again, this appliance is designed for use outdoors, away from any ammable materials. It is important
that there are no overhead obstructions and that there is a minimum distance of 90cm from the side or
rear of the appliance. It is important that the ventilation openings of the appliance are not obstructed.
The barbecue must be used on a level, stable surface. The appliance should be protected from direct
drafts and positioned or protected against direct penetration by any trickling water (e.g. rain).
Parts sealed by the manufacturer or its agent must not be altered by the user.
No modications should be made to any part of this appliance, and repairs and
maintenance should only be carried out by a registered service engineer or
technician.
Seasoning,Curing, and Preparing
IMPORTANT! BEFORE YOU USE YOUR GRILL FOR THE FIRST TIME
YOU MUST SEASON AND CURE IT TO PROTECT INTERIOR AND EXTERIOR FINISHES
AND PREVENT THE ADDITION OF UNNATURAL FLAVORS TO YOUR FOOD.
NOTE: Grill interiors are not painted. The interior is coated with vegetable oil. DO NOT remove this
coating. It helps protect your grill from rusting.
1. Lightly coat all interior surfaces (including inside of barrel and cooking grates) with vegetable oil
(spray vegetable oil is easiest but KEEP AWAY FROM HOT COALS, FIRE OR FLAME).
2. Charcoal Grill: Build a medium sized re on the re grate. Stack 2 lbs of charcoal (approximately
30 briquettes) in a pyramid and saturate with lighter uid. DO NOT use gasoline. Light coals in
several places. When charcoals ash over or turn gray, spread out from the pyramid into a at single
layer. Close charcoal grill hood. ALWAYS follow charcoal and lighter uid manufacturers’ instructions
and warnings.
3. Gas Grill: Light burners and set on Medium-Low heat. Close gas grill hood.
4. Maintain 250° F temperature on both grills for two (2) hours. For gas grill, simply adjust knobs and
monitor temperature. For charcoal grill, control heat with dual dampers and adjustable re grate.
Adjust grate one end at a time. More airow means more heat.
5. NEVER EXCEED 450°F (230°C) AS THIS WILL DAMAGE THE FINISH AND CONTRIBUTE TO
RUST.
6. You can lightly coat the exterior of the grill body (while warm) with vegetable oil. This will extend the
life of the nish, much like waxing a car. Your grill is now ready for use.
PAINT IS NOT WARRANTED AND WILL REQUIRE OCCASIONAL TOUCH-UPS.
THIS UNIT IS NOT WARRANTED AGAINST RUST.
NOTE: Grill will drip oil during this process and for several uses afterwards. This is
normal.

CLEANING AND CARE
CAUTION: All cleaning and maintenance should be done while grill is completely cool and with gas
cylinder valve completely closed.
DO NOT clean any grill part in a self-cleaning oven. The extreme heat will damage the nish.
Recommended Cleaning Materials
•Mild dishwashing liquid detergent
•Nylon cleaning pad
•Hot water
•Wire brush
Cleaning
•Burning off the grill after every use (approximately 15 minutes) will keep excessive food residue
from building up.
•DO NOT use cleaners that contain acid, mineral spirits or xylene.
•Outside surfaces - Use a mild dishwashing detergent and hot water solution to clean, then rinse
with water.
•Inside surface of grill hood – If surface has appearance of peeling paint, baked on grease buildup
has turned to carbon and is aking off. Clean thoroughly with strong solution of detergent and hot
water. Rinse with water and allow to completely dry. To prevent rusting, re-season after cleaning.
•Interior of grill bottom – Remove residue using brush, scraper and/or cleaning pad, then wash
with dishwashing detergent and hot water solution. Rinse with water and let thoroughly dry.
•Cooking Grates – Porcelain grates have a glass-like composition that should be handled with care
not to chip. Use mild dishwashing detergent or baking soda and hot water solution. Non-abrasive
scouring powder can be used on stubborn stains, then rinse with water.
•Heat Shield – Clean residue with wire brush and wash with soapy water. Then rinse with water.
•Grease Collector – Periodically empty grease cup and clean with dishwashing soap and hot water
solution.
An uncoated interior will rust if not properly maintained with a regular coating of
cooking oil on all bare metal surfaces inside the grill. You can use either vegetable spray
or liquid vegetable oil applied using a paper towel on a cooled grill.
Cleaning the Burner Assembly
1. Turn gas off at control knobs and gas tank.
2. Remove cooking grates and heat shield.
3. Remove grease collector.
4. Remove burner by unscrewing self-taping screw using Phillips-head screwdriver.
5. Lift burner up and away from gas valve orice.
6. Clean inlet (venture) of burner with small bottle brush or compressed air.
7. Remove all food residue and dirt on outside of burner surface.
8. Clean any clogged ports with stiff wire (such as a straightened paper clip).
9. Inspect burner for any damage (cracks or holes). If damage is found, replace with new burner. To re-
install burner, ensure that gas valve orices are correctly position inside burner inlet (venture). Also
check position of spark electrode.

•Ashes left in bottom of CHARCOAL GRILL for too long hold moisture and may cause rust if not
cleaned out.
•GRILL is made of steel and cast iron, which WILL rust, especially without proper care.
•Do not use self-starting charcoal, as it gives off an unnatural avor. Burn lighter uid off completely
before cooking.
•After use, coat bare metal with vegetable oil to reduce rust. Remove EXTERIOR rust with wire brush
and touch up with high heat paint, available at most hardware/auto stores.
•Make sure to empty GREASE TRAY after every use once completely cooled.
•HEAT GAUGES maintain moisture, which will result in steam during cooking.
•Fill unwanted holes with extra nuts and bolts (not provided). Note: Smoke will escape from other
areas than smokestacks. This will not affect cooking.
•Grill must be installed on stable, at surface.
•It is recommended that CHARCOAL GRILL be heated up and fuel kept red hot for at least 30
minutes prior to rst time cooking. Do not cook before briquettes have turned gray with ash.
•WARNING! Accessible parts may be very hot. Use outdoors only.
•WARNING! Do not use spirit or petrol when lighting or relighting.
•WARNING! Keep children and pets away from appliance.
TROUBLESHOOTING
GAS GRILL TROUBLESHOOTING
Problem Possible Cause Prevention/Cure
Burner will not light using
knobs.
Wires and/or electrode
covered with cooking residue
Clean wire and/or electrode
with rubbing alcohol
Electrode and burners are wet Wipe dry with cloth
Electrode cracked or broken-
sparks at crack
Replace electrode
Wire loose or disconnected Reconnect wire or replace
electrode/wire assembly
Burner will not light with
match.
No gas ow Check if propane tank is
empty. If propane tank is not
empty, refer to “Sudden drop
in gas ow or reduced ame
height.” If empty, replace or
rell.
Coupling nut and regulator not
connected
Turn the coupling nut about
one-half full connected to
three quarters additional turn
until solid stop. Tighten by
hand only. Do not use tools.

GAS GRILL TROUBLESHOOTING
Problem Possible Cause Prevention/Cure
Burner will not light with
match.
Obstruction of gas ow Clean burner tubes AND
Check for bent or kinked
hose
Disengagement of burner to
valve
Re-engage burner and valve
Insects in venturi (burner
insert)
Clean venturi
Burner ports clogged or
blocked
Clean burner ports
Sudden drop in gas ow or
reduced ame
Out of gas Change propane tank
Excess ow safety device
may have been activated.
Turn off knobs, wait 30 sec
onds and light grill. If ames
are still too low. Reset the
excessive ow safety device
by turning off knobs and
propane tank valve. Discon-
nect regulator. Turn burner
control knobs off. Reconnect
regulator and leak check
connections. Turn propane
tank valve on slowly, wait 30
seconds and then light the
grill.
Irregular ame pattern, ame
does not run the full length of
burner.
Burner ports are clogged or
blocked.
Clean Burner ports
Flame is yellow or orange. New burner may have residu-
al Manufacturing oils.
Burn Grill for 15 minutes with
the lid closed
Insect nests in venturi. Clean venturi.
Food residue, grease or sea-
soning salt on burner.
Clean burner
Poor alignment of valve to
burner venturi.
Assure burner venturi is
properly engaged with valve.
Flame blows out High or gusting winds Turn front of grill to face wind
or increase ame height. (We
recommend not using grill
during high winds)

GAS GRILL TROUBLESHOOTING
Problem Possible Cause Prevention/Cure
Low gas pressure Change propane tank
Excess ow valve tripped
Flare-Up Grease build-up Clean grill
Excessive fat in meat Tri8m fat before grilling
Excessive cooking tempera-
ture
Lower temperature accord-
inglyExcessive cooking Tem-
perature
Persistent grease re Grease trapped by food build-
up around burner system.
Turn knobs to OFF. Turn
gas OFF. Clean burner and
tubes.
Flashback (re in burner
tube(s))
Burner and/or burner tubes
dirty.
Turn knobs to OFF. Turn
gas OFF. Clean burner and
tubes.
Inside of lid appears to be
peeling
- like paint peeling
Baked on grease buildup has
turned to carbon and is aking
off.
Clean inside of lid thoroughly.
The lid is not painted on the
inside. Re-coat with vegeta-
ble oil per earlier directions.