Char-Griller 92424 User manual

OM 92424 E A.1
Contents of this manual are Trademarked and Copyrighted by Char-Griller®| A&J Manufacturing
Using the information contained in this manual without consent of Char-Griller®and/or A&J Manufacturing is strictly prohibited.
OWNER’S MANUAL
Keep your receipt with
this manual for Warranty.
CUSTOMER SERVICE
1-912-638-4724
[e-mail]
HOW TO USE
THE SIDE FIRE BOX
Model #92424
PORTABLE TABLETOP
GRILL OR SIDE FIRE BOX

TABLE OF CONTENTS
Safety Warnings & Warranty............................. A-1
Assembly Instructions...................................... B-1
Portable Table Top Grill.............................. B-4
Side Fire Box............................................... B-10
Product Usage.................................................... C-1
Accessories........................................................ E-1

A-1
IMPORTANT SAFETY WARNINGS
READ ALL SAFETY WARNINGS AND INSTRUCTIONS CAREFULLY BEFORE
ASSEMBLING AND OPERATING YOUR GRILL
Read the following instructions carefully and be sure your grill is properly assembled, installed, and
maintained. Failure to follow these instructions may result in serious bodily injury and/or property
damage. If you have any questions concerning assembly or operation, call 912-638-4724.
• Grill is for use outdoors and in well-ventilated areas, only.
• Use caution when assembling and operating your grill to avoid scrapes or cuts from sharp edges
• Do not use lighter uid, gasoline, kerosene, alcohol or other accelerant for lighting charcoal due to
ammability, risk of bodily injury and potential to leave a distasteful avor in your food.
• Do not leave a lit grill unattended. Keep children and pets away from grill at all times.
• Do not use grill in high winds.
• Use caution when moving grill to prevent strains.
• The use of alcohol, prescription or non-prescription drugs may impair the operator’s ability to
properly assemble or safely operate the grill.
• Use grill at least 3 ft. from any wall or surface. Maintain 10 ft. clearance to objects that can catch re
or sources of ignition such as pilot lights on water heaters, live electrical appliances, etc.
• When adding charcoal and/or wood, use extreme caution.
• Never move grill when it is in use or when it contains hot coals or ashes.
• Do not use grill for indoor cooking or heating. TOXIC fumes can accumulate and
cause asphyxiation.
• Do not use in or on boats or recreational vehicles.
• Make sure to empty grease can after every use once completely cooled.
• Do not place grill near ammable liquids, gases, or where ammable vapors may be present.
• When cooking with oil/grease, do not allow the oil/grease to exceed 350°F (177°C). Do not store or
use extra cooking oil in the vicinity of this or any other grill.
• Use caution since ames can are-up when fresh air suddenly comes in contact with re.
WARNING: FUELS USED IN WOOD OR CHARCOAL BURNING APPLIANCES, AND THE PRODUCTS OF COMBUSTION OF SUCH FUELS, CAN EXPOSE
YOU TO CHEMICALS INCLUDING CARBON BLACK, WHICH IS KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER, AND CARBON MONOXIDE,
WHICH IS KNOWN TO THE STATE OF CALIFORNIA TO CAUSE BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM. For more information go to:
www.P65Warnings.ca.gov.
ADVERTENCIA:LOS COMBUSTIBLES USADOS EN EQUIPOS PARA QUEMAR MADERA O CARBÓN, ASÍ COMO LOS PRODUCTOS DE TAL COMBUSTIÓN,
PUEDEN EXPONERTE A SUSTANCIAS QUÍMICAS, ENTRE ELLAS EL NEGRO DE HUMO Y EL MONÓXIDO DE CARBONO, QUE EL ESTADO DE CALIFORNIA
RECONOCE COMO CAUSA, RESPECTIVAMENTE, DE CÁNCER Y DE MALFORMACIONES CONGÉNITAS Y OTROS DAÑOS AL SISTEMA REPRODUCTOR.
Para más información, visite www.P65Warnings.ca.gov

A-2
• Do not lean over an open grill and be mindful of hands/ngers near the edge of the cooking area.
• When opening the lid, keep hands, face, and body safe from hot steam and ame are-ups.
• WARNING: To avoid injuries, gloves or other protective articles should be used when operating the grill.
• Do not exceed a temperature of 500°F.
• Do not allow charcoal and/ or wood to rest on the walls of grill. Doing so will greatly reduce the life
of the grill.
• Always wear grill gloves to protect hands from burns. Avoid touching hot surfaces.
• CAUTION: Exposed metal dampers on air vents and/or metal handles are hot during usage. Again,
always wear grill gloves when adjusting air ow to protect hands from burns.
• Do not alter this grill in any manner.
• When opening lid, make sure it is pushed all the way back so it rests against the lid support
brackets. Use extreme caution as hood could fall back to a closed position and cause bodily injury.
• Close lid and all dampers to help suffocate ame.
• Always hold an open lid from the handle to prevent it from closing unexpectedly.
• Never leave coals and ashes unattended. Before grill can be left unattended, coals and ashes must
be removed. Use caution to protect yourself and property.
• Carefully place remaining coals and ashes in a noncombustible metal container and saturate
completely with water. Allow coals and water to remain in a metal container for 24 hours prior
to disposing.
• To protect against bacteria that could cause illness, keep all meats refrigerated and thaw in
refrigerator or microwave. Keep raw meats separate from other foods, and wash everything that
comes in contact with raw meat.
• Cook meat thoroughly, and refrigerate leftovers immediately.
• Use a calibrated food thermometer and the USDA guidelines to ensure that meat, poultry, seafood,
and other cooked foods reach a safe minimum internal temperature.
• Always have a re extinguisher near at all times. Maintain and check your re extinguisher regularly.
THESE WARNINGS ALSO APPLY TO THE SIDE FIRE BOX.
IMPORTANT SAFETY WARNINGS
(Continued)

A-3
*** STOP! CALL FIRST! ***
Do NOT Return Product to Store.
This grill has been made according to the highest of quality standards. If you have any questions
not addressed in this manual or if you need parts please call our Customer Service Department at
1-912-638-4724 (USA) or email Char-Griller®at: [e-mail] and have your serial
number handy.
REGISTER YOUR GRILL:
To take full advantage of the Char-Griller®warranty be sure to register your
grill by visiting www.CharGriller.com/Register or calling Customer Service
at 1-912-638-4724.
Registration provides important protections:
1. Register your grill today to activate your warranty and get exclusive access
to product developments, updates, and recipes.
2. This allows us to help you get warrantied parts to your quickly and provide
enhanced customer service.
NOTE: You will need your model #, serial number, and a copy of the original sales
receipt when registering.
Document Your Serial Number HERE:
(Serial number is located on the back of the griddle body or on the leg.)
_________________________
(SERIAL #)
(example)

A-4
WARRANTY INFORMATION
A COPY OF THE DATED PROOF OF PURCHASE (RECEIPT) IS REQUIRED WHEN REGISTERING OR
SUBMITTING A WARRANTY* CLAIM. PLEASE RETAIN A COPY OF THE RECEIPT FOR YOUR RECORDS.
Char-Griller® will replace any defective part of its grillers/smokers, under warranty, as outlined below.
PLEASE READ THIS INFORMATION IN DETAIL AND IF YOU HAVE ANY QUESTIONS CONTACT CUSTOMER
SERVICE AT 912-638-4724 OR [email protected].
SURFACE RUST IS NOT CONSIDERED A MANUFACTURING OR MATERIALS DEFECT
Char-Griller®grills are made of steel and if exposed to the elements rust will occur naturally. Please refer to the
section entitled, “Usage” to review how to care for your grill properly.
Surface issues such as scratches, dents, corrosion or discoloring by heat, abrasive and chemical clearers, surface
rust or the discoloration of steel surfaces are NOT covered under these warranties.
Warranties are for the replacement of defective parts only. Char-Griller®is not responsible for damage resulting
from accident, alteration, misuse, abuse, hostile environments, improper installation, and installation not in
accordance with local codes of service of unit.
Excluded Under ALL Warranties
Paint; Surface Rust; Heat Damage; Incorrect Parts ordered by customer, including shipping; Worn Parts; Missing
or damaged parts not reported within two (2) months of purchase date; Defective parts not reported within one (1)
year of purchase date; Fading grill cover.
*NOTE: For warranty claims, photos and prepaid return of the item in question may be required. Misuse, abuse or
commercial use nullies all warranties.
Charcoal / Pellet / Kamado Grills
Grill - Hood AND Bottom
(excludes removable Ash Pan)
5 years from date of purchase for rust
through / burn through
Ash Pan AND Defective Parts 1 year from date of purchase
Gas Grills
Grill Hood (TOP half) AND Main Burner Tubes
(excludes Side Burner)
5 years from date of purchase for rust
through / burn through
Grill Body (BOTTOM half) AND Side Burner
AND Defective Parts
1 year from date of purchase
Dual Fuel Grills (Gas & Charcoal)
Charcoal Grill - Hood AND Bottom AND Gas
Grill Hood (TOP half) AND Main Burner Tubes
(excludes Ash Pan and Side Burner)
5 years from date of purchase for rust
through / burn through
Ash Pan AND Defective Parts AND Gas Grill
Body (BOTTOM half) AND Side Burner
1 year from date of purchase
Parts, Accessories, and Grill Covers 1 year from date of purchase
(seam tears only for covers)

B-1
ASSEMBLY INSTRUCTIONS
1 2
3
4
5
7
8
9
10
2 11
5
6
12

B-2
PARTS LIST
Item QTY Part Name
1 1 GRILL BODY
2 2 SIDE HANDLE
3 1 CHARCOAL GRATE
4 1 DRAWER HANDLE
5 2 DAMPER CIRCLE
6 1 DRAWER
7 2 LEGS
8 2 COOKING GRATE
9 1 HOOD HANDLE (HARDWARE INCLUDED)
10 2 HOOD HANDLE BEZEL
11 1 FILLER PLATE
12 1 GRATE LIFTER

B-3
HARDWARE NEEDED
PORTABLE TABLE TOP GRILL
Tools Needed: Hammer, Phillips Head Screwdriver, Pliers, and a 7/16” Nut Driver.
**NOTE: DO NOT fully tighten any bolts until instructed to do so. Tightening too
soon may prohibit parts from tting together. All hex nuts should be on the inside
of the grill unless stated otherwise. Unpack all contents in a well cleared and
padded area.**
Estimated Time: 30 minutes
Part No. Description Photo QTY
1/2” HEX BOLT 10
3/4” HEX BOLT 2
HEX NUT 8
LOCK WASHER 4
FLAT WASHER 4
24 MM SPACER TUBE 2
28 MM SPACER TUBE 2
32 MM SPACER TUBE 2
46 MM SPACER TUBE 2
51.2 MM SPACER TUBE 2
82 MM SPACER TUBE 2
2 1/2” HEX BOLT 2
5 1/4” HEX BOLT 2
A
F
C
H
B
G
D
I
E
J
L
M
K
Hardware Pack #551166

B-4
ASSEMBLY INSTRUCTIONS
PORTABLE TABLE TOP GRILL
STEP 1
STEP 2
x6
A
A
A
9
10
10
1
7

B-5
STEP 3
STEP 4
x2 x2
A C
x1
Bx1 x1 x2 DC E
C
C
A
A
C
D
E
E
B
5
2

B-6
STEP 5
STEP 6
x2 x2
A C
x1
Bx1 x1 x2 DC E
C
C
A
A
B
5
DC
E
E
2
6

B-7
STEP 7
STEP 8
x2 x2
DC
C
C
D
D
4
6
6
3

B-8
STEP 9
To ensure sturdy assembly, tighten all NUTS and BOLTS.
STEP 10
8

B-9
FULLY ASSEMBLED

B-10
SCAN & LEARN:
INSTALLING
THE SIDE FIRE BOX
J
K M I H GF L
2130
82 mm Spacer
5 1/4” Hex Bolt
5030
51.2 mm
Spacer
5650
46 mm
Spacer
2735
28 mm
Spacer
2121, 2123, 2223,
2727, 2823, 2828
& 2929
32 mm
Spacer
5050 & 2137
24 mm
Spacer
2121, 2123, 2223, 2727, 2735,
2823, 2828, 2929, 2137, 5030,
5050 & 5650
2 ½”
Hex Bolt
SPACER TUBE SIZES FOR
SIDE FIRE BOX ATTACHMENT
SPACER TUBE SIZE CHART
32 mm 51.2 mm
46 mm
82 mm24 mm
28 mm
12
mm
*
Different grill models require unique spacer tubes. Please use this diagram to determine which spacer
tube is appropriate for your specic grill model.
*2175, 2190, 2197 do not need spacer tubes

B-11
HARDWARE NEEDED
SIDE FIRE BOX ATTACHMENT
Tools Needed: Hammer, Phillips Head Screwdriver, Pliers, and a 7/16” Nut Driver.
**NOTE: DO NOT fully tighten any bolts until instructed to do so. Tightening too
soon may prohibit parts from tting together. All hex nuts should be on the inside
of the grill unless stated otherwise. Unpack all contents in a well cleared and
padded area.**
Estimated Time: 30 minutes
Part No. Description Photo QTY
1/2” HEX BOLT 10
3/4” HEX BOLT 2
HEX NUT 8
LOCK WASHER 4
FLAT WASHER 4
24 MM SPACER TUBE 2
28 MM SPACER TUBE 2
32 MM SPACER TUBE 2
46 MM SPACER TUBE 2
51.2 MM SPACER TUBE 2
82 MM SPACER TUBE 2
2 1/2” HEX BOLT 2
5 1/4” HEX BOLT 2
A
F
C
H
B
G
D
I
E
J
L
M
K
Hardware Pack #551166

B-12
ASSEMBLY INSTRUCTIONS
SIDE FIRE BOX
STEP 1A

B-13
STEP 1B
111

B-14
STEP 2: ATTACHING THE SIDE FIRE BOX (BLAZER™#2130)
x6 x8 x2
x2
A C M
K
C
A
M
K
K
A
C
C