Char-Griller Side Fire Box 72424 User manual

Portable Tabletop OR
Side Fire Box™
Keep your receipt with this manual for
Warranty.
CUSTOMER SERVICE
1-912-638-4724
[e-mail]
Model #72424
Contents of this manual are Trademarked and Copyrighted by Char-Griller | A&J Manufacturing.
Using the information contained in this manual without consent of Char-Griller and/or A&J
Manufacturing is strictly prohibited.
OM_72424_ED_ A.1
OWNER’S MANUAL

TABLE OF CONTENTS
Safety Warnings & Warranty...............................A-1
Assembly Instructions ..................................... B-1
Table Top Grill ............................................ B-1
Side Fire Box ............................................. B-6
Product Usage .................................................. C-1
Recipes .............................................................. D-1
Accessories ....................................................... E-1

Congratulations on your
Char-Griller® purchase!
You have purchased a product that can be used as
EITHER
a Portable Table Top Charcoal Grill
OR
as a mounted side re box on a Char-Griller barrel grill.
Assembly instructions for use as a
Portable Table Top Grill can be
found on page B-1.
Assembly
instructions for use as
a Side Fire Box can
be found on page B-6.
This application turns your existing Char-Griller barrel
grill into an authentic Texas-style Offset Smoker!

This Page Intentionally
Left Blank

A-1
IMPORTANT SAFETY WARNINGS
READ ALL SAFETY WARNINGS AND INSTRUCTIONS CAREFULLY BEFORE
ASSEMBLING AND OPERATING YOUR GRILL
Read the following instructions carefully and be sure your appliance is properly assembled, installed,
and maintained. Failure to follow these instructions may result in serious bodily injury and/or property
damage. If you have any questions concerning assembly or operation, call 912-638-4724.
• Grill is for use outdoors and in well-ventilated areas, only.
• Use caution when assembling and operating your grill to avoid scrapes or cuts from sharp edges.
• Do not use gasoline, kerosene, or alcohol to light charcoal. Use of any of these or similar products
could cause an explosion possibly leading to severe bodily injury.
• Do not leave a lit grill unattended. Keep children and pets away from grill at all times.
• Use caution when moving grill to prevent strains.
• Keep grill at least 15 feet from any combustible material (decks, buildings, fences, trees, bushes,
etc).
• When adding charcoal and/or wood, use extreme caution.
• Never move grill when it is in use or when it contains hot coals or ashes.
• Do not place grill near flammable liquids, gases, or where flammable vapors may be present.
• Use caution since flames can flare-up when fresh air suddenly comes in contact with fire.
• When opening the lid, keep hands, face, and body safe from hot steam and flame flare-ups.
• WARNING: To avoid injuries gloves or other protective articles should be used when touching the
ash pan hangers.
• Do not exceed a temperature of 400°F.
• Do not allow charcoal and/ or wood to rest on the walls of grill. Doing so will greatly reduce the life of
the grill.
• Always wear oven mitts to protect hands from burns. Avoid touching hot surfaces.
• CAUTION: Exposed metal dampers on air vents and and/or metal handles are hot during usage.
Again, always wear oven mitts when adjusting air flow to protect hands from burns.
WARNING: FUELS USED IN WOOD OR CHARCOAL BURNING APPLIANCES, AND THE PRODUCTS OF COMBUSTION OF SUCH FUELS, CAN EXPOSE
YOU TO CHEMICALS INCLUDING CARBON BLACK, WHICH IS KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER, AND CARBON MONOXIDE,
WHICH IS KNOWN TO THE STATE OF CALIFORNIA TO CAUSE BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM.
For more information go to:
www.P65Warnings.ca.gov.
ADVERTENCIA: LOS COMBUSTIBLES USADOS EN EQUIPOS PARA QUEMAR MADERA O CARBÓN, ASÍ COMO LOS PRODUCTOS DE TAL
COMBUSTIÓN, PUEDEN EXPONERTE A SUSTANCIAS QUÍMICAS, ENTRE ELLAS EL NEGRO DE HUMO Y EL MONÓXIDO DE CARBONO, QUE
EL ESTADO DE CALIFORNIA RECONOCE COMO CAUSA, RESPECTIVAMENTE, DE CÁNCER Y DE MALFORMACIONES CONGÉNITAS Y OTROS
DAÑOS AL SISTEMA REPRODUCTOR. Para más información, visite www.P65Warnings.ca.gov

A-2
• When opening lid, make sure it is pushed all the way back so it rests against the lid support
brackets. Use extreme caution as hood could fall back to a closed position and cause bodily injury.
• Close lid and all dampers to help suffocate flame.
• Always hold an open lid from the handle to prevent it from closing unexpectedly.
• Never leave coals and ashes unattended. Before grill can be left unattended, coals and ashes must
be removed. Use caution to protect yourself and property.
• Carefully place remaining coals and ashes in a noncombustible metal container and saturate
completely with water. Allow coals and water to remain in metal container 24 hours prior to
disposing.
• To protect against bacteria that could cause illness, keep all meats refrigerated and thaw in
refrigerator or microwave. Keep raw meats separate from other foods, and wash everything that
comes in contact with raw meat.
• Cook meat thoroughly, and refrigerate leftovers immediately.
• Use a calibrated food thermometer and the USDA guidelines to ensure that meat, poultry, seafood,
and other cooked foods reach a safe minimum internal temperature.
• Always have a fire extinguisher near at all times. Maintain and check your fire extinguisher regularly.
THESE WARNINGS ALSO APPLY TO THE SIDE FIRE BOX.
REGISTER YOUR GRILL:
To take full advantage of the Char-Griller warranty be sure to register your grill by visiting
www.CharGriller.com/Register or calling Customer Service at 1-912-638-4724.
Registration provides important protections:
1. In the extremely unlikely event of a product recall Char-Griller can easily contact you and rectify the
issue.
2. If a warrantied part is broken or missing we can send you the needed parts promptly.
NOTE: You will need your model #, serial number, and a copy of the original sales receipt when
registering.
IMPORTANT SAFETY WARNINGS
(Continued)

A-3
STOP! CALL FIRST!
Do NOT Return Product to Store.
This grill has been made according to the highest of quality standards. If you have any questions that
are not addressed in this manual or if you need parts please call our Customer Service Department at
1-912-638-4724 (USA) or email Char-Griller at: [e-mail] and have your serial number
handy.
Document Your Grill Model and Serial Numbers HERE:
(Model and Serial number are located on the back of the grill body or on the leg.)
________________________ _______________________
(MODEL #) (SERIAL #)
(example)

A-4
WARRANTY INFORMATION
A COPY OF THE DATED PROOF OF PURCHASE (RECEIPT) IS REQUIRED WHEN REGISTERING OR SUB-
MITTING A WARRANTY* CLAIM. PLEASE RETAIN A COPY OF THE RECEIPT FOR YOUR RECORDS.
Char-Griller will replace any defective part of its grillers/smokers, under warranty, as outlined below.
PLEASE READ THIS INFORMATION IN DETAIL AND IF YOU HAVE ANY QUESTIONS CONTACT CUSTOMER
SERVICE AT 912-638-4724 OR [email protected].
SURFACE RUST IS NOT CONSIDERED A MANUFACTURING OR MATERIALS DEFECT
Char-Griller grills are made of steel and if exposed to the elements rust will occur naturally. Please refer to the
section entitled, “Usage” to review how to care for your grill properly.
Surface issues such as scratches, dents, corrosion or discoloring by heat, abrasive and chemical clearers, surface
rust or the discoloration of steel surfaces are NOT covered under these warranties.
Warranties are for the replacement of defective parts only. Char-Griller is not responsible for damage resulting
from accident, alteration, misuse, abuse, hostile environments, improper installation, and installation not in accor-
dance with local codes of service of unit.
Excluded Under ALL Warranties
Paint; Surface Rust; Heat Damage; Incorrect Parts ordered by customer, including shipping; Worn Parts; Missing
or damaged parts not reported within two (2) months of purchase date; Defective parts not reported within one (1)
year of purchase date; Fading grill cover.
*NOTE: For warranty claims, photos and prepaid return of the item in question may be required. Misuse, abuse or
commercial use nullifies all warranties.
Charcoal / Pellet / Kamado Grills
Grill - Hood AND Bottom
(excludes removable Ash Pan) 5 years from date of purchase for rust
through / burn through
Ash Pan AND Defective Parts 1 year from date of purchase
Gas Grills
Grill Hood (TOP half) AND Main Burner Tubes
(exckudes Side Burner) 5 years from date of purchase for rust through / burn through
Grill Body (BOTTOM half)AND Side Burner
AND Defective Parts 1 year from date of purchase
Dual Fuel Grills (Gas & Charcoal)
Charcoal Grill - Hood AND Bottom AND Gas
Grill Hood (TOP half) AND Main Burner Tubes
(excludes Ash Pan and Side Burner)
5 years from date of purchase for rust
through / burn through
Ash Pan AND Defective Parts AND Gas Grill
Body (BOTTOM half)AND Side Burner 1 year from date of purchase
Parts, Accessories, and Grill Covers 1 year from date of purchase
(seam tears only for covers)

B-1
PORTABLE TABLE TOP GRILL
PARTS LIST AND TOOLS REQUIRED
(Tools Not Included)
Pliers 7/16" nut driver
Parts List:
1 Cooking Chamber
2 Damper Circle
2 Cast Iron Grates
2 Metal Rod Handle
1 Front Handle
1 Wire Rack (for wood)
1 Side Drawer / Ash Pan / Fire Grate
1 Cast Iron Lifter
Phillips Head Screwdriver
ASSEMBLY INSTRUCTIONS
Bezel
2 pcs.
Wing Nuts
2 pcs.
10 pcs
20 pcs

B-2
Step 1
Attach LEGS to GRILL BODY with four (4) 1/2” HEX BOLTS and four (4) HEX NUTS, see below.
Hex Bolts
Legs
Hex Nuts
Grill Body
Step 2
Attach HANDLE and BEZELS to SFB HOOD with two (2) 1/4” WING NUTS and two (2) LOCK
WASHERS.
Grill
Wing Nuts
Lock Washers
Bezels
Handle

B-3
Step 3
Attach WIRE HANDLE to GRILL BODY with four (4) HEXBOLTS and four (4) HEX NUTS, see below.
Hex Bolts
Hex Bolts
Wire Handle
Wire Handle
Hex Nuts
Step 4
Attach DAMPER CIRLCE to GRILL BODY with one (1) 3/4” HEX BOLTS, one (1) FLAT
WASHER, one (1) LOCK WASHER, and one (1) HEX NUT.
Damper Circle
Hex Bolt
Hex Nut
Lock Washer
Flat Washer
Flat Washer

B-4
Step 5
Attach DAMPER CIRCLE to the ASH DRAWER with 3/4” HEX BOLT, FLAT WASHER, LOCK
WASHER, and HEX NUT, see below.
Ash Drawer
Damper Circle
Flat Washer
Hex Nut
Lock Nut
Hex Bolt
Step 6
Attach U HANDLE to ASH DRAWER with two (2) LOCK WASHERS and two (2) HEX NUTS.
U Handle
Ash Drawer
Lock Washers
Hex Nuts
Step 7
Tighten ALL BOLTS and NUTS. Insert a 1/2” BOLT and tighten with a NUT for any open holes in
GRILL BODY after assembly.

B-5
Step 8
Place FIRE GRATE onto ASH DRAWER then slide it into GRILL BODY.
Ash Drawer
Fire Grate
Grill Body
Step 9
Place COOKING GRATES onto the GRILL BODY.
Cooking Grates
Grill Body

B-6
Pliers 7/16" nut driver
Phillips Head Screwdriver
Hammer
(Tools Not Included)
SIDE FIRE BOX
PARTS LIST AND TOOLS REQUIRED
ASSEMBLY INSTRUCTIONS
Parts List:
1 Cooking Chamber
2 Damper Circle
2 Cast Iron Grates
2 Metal Rod Handle
1 Front Handle
1 Wire Rack (for wood)
1 Side Drawer / Ash Pan / Fire Grate
1 Cast Iron Lifter
Bezel
2 pcs.
Wing Nuts
2 pcs.
10 pcs
20 pcs

B-7
Step 1
Remove the FILLER PLATES from the SFB and main GRILL BODY that you plan to install the
SFB onto.
Grill Body
SFB
Filler Plates
Step 2
Attach SFB to main GRILL BODY. With a helper align the SFB in place over the opening on the
grill body then attach with six (6) 1/2” HEX BOLTS and HEX NUTS.
Grill Body
SFB
Hex Bolts
Hex Nuts

B-8
Step 3
Attach SPACER TUBES in between SFB and SIDE BRACE and secure with two (2) 2” HEX
BOLTS and HEX NUTS. The HEX BOLTS should go through from the SFB side, see below. Align
the SPACER TUBES with the corresponding holes on the leg brace and SFB. Insert the 2” HEX
BOLT through the SFB then through the SPACER TUBE , and finally through the LEG BRACE.
Then secure the HEX BOLT with the HEX NUT.
Step 4
Attach the WIRE HANDLE to the SFB right side with two (2) 1/2”HEX BOLTS, two (2) LOCK WASHERS, and
two (2) HEX NUTS, see below.
Hex Bolts
Hex Nuts
Lock Washers
SFB
Wire Handle
Hex Nuts
Side Brace
SFB
Hex Bolts
Spacer Tube

B-9
Step 5
Attach HANDLE and BEZELS to SFB HOOD with two (2) 1/4” WING NUTS and two (2) LOCK
WASHERS.
Step 6
Attach DAMPER CIRCLE to the ASH DRAWER with 3/4” HEX BOLT, FLAT WASHER, LOCK
WASHER, and HEX NUT, see below.
Ash Drawer
Damper Circle
Flat Washer
Hex Nut
Lock Nut
Hex Bolt
Step 7
Attach U HANDLE to ASH DRAWER with two (2) LOCK WASHERS and two (2) HEX NUTS.
U Handle
Ash Drawer
Lock Washers
Hex Nuts
Handle
Lock Washers
Wing Nuts

B-10
Step 8
Tighten ALL BOLTS and NUTS. Insert a 1/2” BOLT and tighten with a NUT for any open holes in
GRILL BODY after assembly.
Step 9
Place FIRE GRATE onto ASH DRAWER then slide it into SFB.
Ash Drawer
SFB
Fire Grate
Step 10
Place COOKING GRATES onto SFB.
SFB
Cooking Grates

C-1
OPERATING INSTRUCTIONS
Setting Up
Set grill up on solid, at surface with adequate wind shelter. Do not move grill while hot, and do not
leave unattended during operation.
This appliance is designed for use outdoors, away from any ammable materials. It is important that
there are no overhead obstructions and that there is a minimum distance of 3 feet (90cm) from the side
or rear of the appliance. It is important that the ventilation openings of the appliance are not obstructed.
The barbecue must be used on a level, stable surface. The appliance should be protected from direct
drafts and positioned or protected against direct penetration by any trickling water (e.g. rain).
** PLEASE NOTE: NO RETURNS ON USED GRILLS **
Seasoning and Preparing the Grill
IMPORTANT! BEFORE YOU USE YOUR GRILL FOR THE FIRST TIME
YOU MUST SEASON THE CAST IRON COOKING GRATE(S).
Cure grill prior to your initial use to protect the interior and exterior nish, cooking grates, and to prevent
unnatural avors to your rst meals.
1. Lightly coat ALL INTERIOR SURFACES (including grills, grates, and inside of barrel.) with vegetable
oil (spray vegetable oil is easiest but do not use near hot coals or re).
2. Build a medium sized re on the re grate. Always put charcoal on top of the re grate and not
directly into the bottom of the grill.
3. After coals ash over, spread out coals, replace cooking grates, close lid and heat at approximately
250 F for two hours.
4. Remove grates from the grill with oven mitts, allow to cool, then re-coat grates and return to grill at
approximately 200° F for two hours.
5. You can lightly coat the exterior of the grill body (while warm) with vegetable oil. This will extend the
life of the nish, much like waxing a car. Your grill is now ready for use.
NOTE: Grill will drip oil during this process and for several uses afterwards. This is
normal.
NEVER EXCEED 400°F BECAUSE THIS WILL DAMAGE THE FINISH AND CONTRIBUTE
TO RUST. PAINT IS NOT WARRANTED AND WILL REQUIRE TOUCH-UP. THIS UNIT IS NOT
WARRANTED AGAINST RUST.

C-2
Lighting Instructions
1. To start a charcoal re, stack 15 or so briquettes in a pyramid and saturate with lighter uid.
NOTE: Do not use gasoline, kerosene or alcohol for lighting charcoal. Use of any of these or similar
products could cause an explosion possibly leading to severe bodily injury.
2. Light coals in several places
3. After briquettes ash over or turn gray, spread them out and start cooking
4. If one end burns faster, use tongs to move coals from one end to the other for even heat.
Grill Operation & Tips
• Control heat with amount and type of fuel, Dual dampers, and adjustable re grate. Adjust grate one
end at a time. Wood burns hotter than coals. More airow is more heat.
• To reduce are-ups, cook with lid in the down position.
• Add water soaked hardwood chips for a smoked avor.
• Ashes left in bottom too long hold moisture and will rust through any thickness of steel. This grill is
made of steel and cast iron, which WILL RUST, ESPECIALLY IF NOT PROPERLY CARED FOR.
• Do not use self-starting charcoal as it will give unnatural avor. Burn lighter uid completely before
closing lid.
• After each use, coat vegetable oil on the interior grates and bare metal while warm to reduce rust
• On the EXTERIOR, remove dust with wire brush and touch up with a high heat paint, available at
most hardware/auto stores.
• You may place a co󰀨ee can on bottom shelf under the hole in the grill to catch drippings.
• Heat guage may obtain moisture, which will steam out during cooking. Gauge can be removed and
calibrated in oven.
• You may ll unwanted holes with Nuts & Bolts (Not Provided).
NOTE: Smoke may escape from areas other than the smokestack. This should not a󰀨ect
cooking.