Charger WS15P Quick start guide

Water Specialist
WS15P Control Valve
Parts and Service Manual
HYDROCARBONS SUCH AS VASELINE®, PETROLEUM JELLY, KEROSENE, BENZENE,
GASOLINE, ETC., WILL DAMAGE PRODUCTS THAT CONTAIN O-RINGS OR PLASTIC
COMPONENTS. EXPOSURE TO SUCH HYDROCARBONS MAY CAUSE THE PRODUCTS
TO LEAK. DO NOT USE CLACK CONTROL VALVE PRODUCT(S) ON WATER SUPPLIES
THAT CONTAIN HYDROCARBONS SUCH AS KEROSENE, BENZENE, GASOLINE, ETC.

Page 2 WS15P Parts and Service Manual

WS15P Parts and Service Manual Page 3
Table of Contents
General Specifications ................................................................................................................................ 4
Drive Cap Assembly, Pistons, Stack Assembly, Main Body ....................................................................... 5
Regenerant Components............................................................................................................................. 6
Injectors...................................................................................................................................................... 7
Injector Flow Graphs - U.S. Units............................................................................................................. 8
Injector Flow Graphs - Metric Units ......................................................................................................... 9
Fitting Kits................................................................................................................................................ 10
Drain Line Flow Control Washers............................................................................................................ 11
Troubleshooting Procedures...................................................................................................................... 12

Page 4 WS15P Parts and Service Manual
General Specications
Minimum/Maximum Operating Pressures 20 – 125 psi (138 kPa – 862 kPa)
Minimum/Maximum Operating Temperatures 40° - 110° F (4° - 43° C)
Power Adapter:
Supply Voltage
Supply Frequency
Output Voltage
Output Current
U.S.
100VAC to 120VAC
50/60 Hz
15VDC
500 mA
International
200VAC to 240VAC
50/60 Hz
15VDC
500 mA
Service ow rate 60 gpm @ 15 psi drop (227 lpm, 13.6 m3/h)
Backwash ow rate 43 gpm @ 25 psi drop (163 lpm, 9.8 m3/h)
Meter:
Accuracy
Flow Range
+5%
0.75 – 75 gpm (2.8 – 284 lpm)
Inlet/Outlet 1.5” Male NPT or BSPT
Drain line 1” Male Elbow NPT or 1" BSPT
Brine line ½” OD polytube compression
Tank connection 4”-8 UN
Height from top of tank 10.75”
PC board memory Nonvolatile EEPROM
Valve material Glass lled composite
Regenerant/chemical compatibility Sodium chloride, potassium chloride, potassium
permanganate, sodium bisulte, chlorine and chloramines
Regeneration Downow or upow
Tank applications 12” – 24” diameter

WS15P Parts and Service Manual Page 5
Drawing No. Order No. Description Quantity
1 V3004 WS1 DRIVE CAP ASSEMBLY 1
2 V3135 O-RING 228 1
3V3407 WS125/15 PISTON DOWNFLOW ASSEMBLY (AMBER) 1
V4042 WS112/15 PISTON UPFLOW ASSEMBLY (BLACK)
4 V3174* WS1 REGENERANT PISTON 1
5 V3430-01 WS1.5 SPACER STACK ASSEMBLY 1
6 D1300 TOP BAFFLE DIFFUSER 1.5/55MM 1
7 V3419 O-RING 347 1
8V4400-NPT WS15P NPT BODY ASSEMBLY 1
V4400-BSPT WS15P BSPT BODY ASSEMBLY
9V4430-01** WS15P FTG ASY QC TO NPT 1 set of 2
V4430-02** WS15P FTG ASY QC TO BSPT
10 V3641 O-RING 225 FOR VALVE BODIES WITH NPT THREADS 1
V3441 O-RING 226 FOR VALVE BODIES WITH BSPT THREADS 1
*V3174 Regenerant Piston not used for Backwash Only valves. Use V3010-15Z Injector Plug and V3195-01 Rell Port Plug Assembly.
** Inlet/Outlet tting kits are sold separate, see page 10 for tting selection.
WS1.5P Drive Cap Assembly, Pistons, Stack Assembly, Main Body
1234
5
9
8
9
10
7
6
Black o-ring retainer is NPT
Grey o-ring retainer is BSPT

Page 6 WS15P Parts and Service Manual
WS15P Regenerant Components
1
Drawing No. Order No. Description Quantity
1 H4615 RETAINING CLIP 1
2 V3498 WS15 BRINE ELBOW ASY W/RFC ½ 1
3 V3195-01 REFILL PORT PLUG ASY 1
4V4430-04NPT WS15P NPT DRAIN KIT 1
V4430-04BSPT WS15P BSPT DRAIN KIT
2
3
4

WS15P Parts and Service Manual Page 7
WS 1.5” Injectors
WS15P Regenerant Components
Drawing No. Order No. Description Quantity
1 V4349 WS15P INJECTOR CAP 1
2 V3152 O-RING 135 1
3 V4120 INJECTOR SCREEN 1
4 V4350-15Z WS15P INJECTOR FEED PLUG 1
5 V3010-15Z WS15 INJECTOR PLUG ASY 1 or 2
6 V3010-15X WS15 INJECTOR ASY 1 or 0
4
1
2
3
5
6
1
2
Drawing
No. Order No. Description Nozzle Color
Downflow
Typical Tank
Diameter1
Quantity
1
V3010-15B WS1.5 Injector Asy B Violet 12”
1
V3010-15C WS1.5 Injector Asy C Red 13”
V3010-15D WS1.5 Injector Asy D White 14”
V3010-15E WS1.5 Injector Asy E Blue 16”
V3010-15F WS1.5 Injector Asy F Yellow 18”
V3010-15G WS1.5 Injector Asy G Green 21”
V3010-15H WS1.5 Injector Asy H Orange 24”
2 V3010-15Z WS1.5 Injector Plug NA
V3010-15B through V3010-15H injectors include one V3416 o-ring 012 (lower) and one V3171 o-ring
013 (upper).
For upflow brine applications, it is recommended that the injector be downsized two tank sizes
minimum. Refer to the injector graphs for verifying proper selection.

Page 8 WS15P Parts and Service Manual
VIOLET, ORDER NO. V3010-15B
US Units
0.2
0.4
0.6
0.8
1
1.2
1.4
20 40 60 80 100 120
Pressure (psi)
Flow Rate (gpm)
Draw
Total
Slow Rinse
RED, ORDER NO. V3010-15C
US Units
0.2
0.4
0.6
0.8
1
1.2
1.4
1.6
20 40 60 80 100 120
Pressure (psi)
Flow Rate (gpm)
Slow Rinse
Total
Draw
ORDER NO. V3010-15B
VIOLET
WS 1.5” Injector Flow Graphs - U.S. Units
ORDER NO. V3010-15C
RED
ORDER NO. V3010-15D
WHITE
WHITE, ORDER NO. V3010-15D
US Units
0.5
1
1.5
2
2.5
3
20 40 60 80 100 120
Pressure (psi)
Flow Rate (gpm)
Total
Slow Rinse
Draw
ORDER NO. V3010-15E
BLUE
ORDER NO. V3010-15B
VIOLET
ORDER NO. V3010-15F
YELLOW
ORDER NO. V3010-15G
GREEN
BLUE, ORDER NO. V3010-15E
US Units
0.5
1
1.5
2
2.5
3
20 40 60 80 100 120
Pressure (psi)
Flow Rate (gpm)
Draw
Slow Rinse
Total
YELLOW, ORDER NO. V3010-15F
US Units
1
1.5
2
2.5
3
3.5
4
4.5
20 40 60 80 100 120
Pressure (psi)
Flow Rate (gpm)
Draw
Slow Rinse
Total
GREEN, ORDER NO. V3010-15G
US Units
1
2
3
4
5
6
20 40 60 80 100 120
Pressure (psi)
Flow Rate (gpm)
Draw
Slow Rinse
Total
ORANGE, ORDER NO. V3010-15H
US Units
1
2
3
4
5
6
7
20 40 60 80 100 120
Pressure (psi)
Flow Rate (gpm)
Draw
Slow Rinse
Total
ORDER NO. V3010-15H
ORANGE

WS15P Parts and Service Manual Page 9
ORDER NO. V3010-15B
VIOLET
WS 1.5” Injector Flow Graphs - Metric Units
ORDER NO. V3010-15C
RED
ORDER NO. V3010-15D
WHITE
ORDER NO. V3010-15E
BLUE
ORDER NO. V3010-15F
YELLOW
ORDER NO. V3010-15G
GREEN
ORDER NO. V3010-15H
ORANGE
VIOLET, ORDER NO. V3010-15B
Metric Units
0.5
1.5
2.5
3.5
4.5
5.5
100 200 300 400 500 600 700 800 900
Pressure (kPa)
Flow Rate (lpm)
Draw
Total
Slow Rinse
RED, ORDER NO. V3010-15C
Metric Units
1
2
3
4
5
6
100 200 300 400 500 600 700 800 900
Pressure (kPa)
Flow Rate (lpm)
Slow Rinse
Total
Draw
WHITE, ORDER NO. V3010-15D
Metric Units
2
4
6
8
10
100 200 300 400 500 600 700 800 900
Pressure (kPa)
Flow Rate (lpm)
Total
Slow Rinse
Draw
BLUE, ORDER NO. V3010-15E
Metric Units
2
4
6
8
10
100 200 300 400 500 600 700 800 900
Pressure (kPa)
Flow Rate (lpm)
Draw
Slow Rinse
Total
YELLOW, ORDER NO. V3010-15F
Metric Units
2
4
6
8
10
12
14
16
100 200 300 400 500 600 700 800 900
Pressure (kPa)
Flow Rate (lpm)
Draw
Slow Rinse
Total
GREEN, ORDER NO. V3010-15G
Metric Units
4
8
12
16
20
100 200 300 400 500 600 700 800 900
Pressure (kPa)
Flow Rate (lpm)
Draw
Slow Rinse
Total
ORANGE, ORDER NO. V3010-15H
Metric Units
5
9
13
17
21
25
100 200 300 400 500 600 700 800 900
Pressure (kPa)
Flow Rate (lpm)
Draw
Slow Rinse
Total

Page 10 WS15P Parts and Service Manual
Fitting Installation Instructions:
• Installation ttings are designed to accommodate minor plumbing misalignments, but are not designed to support the weight of a system or the plumbing.
• Teon tape must be used on the tting threads.
• Slide nut on rst, then the split ring and o-ring.
• Hand tighten the nut only.
HYDROCARBONS SUCH AS VASELINE®, PETROLEUM JELLY, KEROSENE, BENZENE,
GASOLINE, ETC., WILL DAMAGE PRODUCTS THAT CONTAIN O-RINGS OR PLASTIC
COMPONENTS. EXPOSURE TO SUCH HYDROCARBONS MAY CAUSE THE PRODUCTS TO
LEAK. DO NOT USE CLACK CONTROL VALVE PRODUCT(S) ON WATER SUPPLIES THAT
CONTAIN HYDROCARBONS SUCH AS KEROSENE, BENZENE, GASOLINE, ETC.
Clack Order No. V4430-01
Description: WS15P QC to NPT Fitting Kit
Drawing No. Order No. Description Quantity
1 V4353 WS15P QC TO NPT FITTING 2
2 V4344 WS15P QC NUT 2
3 V4345 WS15P SPLIT RING 2
4 V4367 O-RING 222 2
2
3
4
1
Clack Order No. V4430-02
Description: WS15P QC to BSPT Fitting Kit
Drawing No. Order No. Description Quantity
1 V4355 WS15P QC TO BSPT FITTING 2
2 V4344 WS15P QC NUT 2
3 V4345 WS15P SPLIT RING 2
4 V4367 O-RING 222 2
2
3
4
1
Clack Order No. V4430-03
Description: WS15P QC to QC Fitting Kit
Drawing No. Order No. Description Quantity
1 V4354 WS15P QC TO QC FITTING 1
2 V4344 WS15P QC NUT 2
3 V4345 WS15P SPLIT RING 2
4 V4367 O-RING 222 2
2
3
4
1
Fitting Kits
Clack Order No. V4430-07
Description: WS1.5 PLASTIC ELBOW QC TO NPT
Drawing No. Order No. Description Quantity
1 V4432NPT 1.5 PLASTIC QC TO NPT ELBOW 2
2 V4367 O-RING -222 2
3 V4345 1.5 SPLIT RING 2
4 V4344 QC NUT 1.5 PLASTIC 2
4
3
2
1
Clack Order No. V4430-08
Description: WS1.5 PLASTIC ELBOW QC TO BSPT
Drawing No. Order No. Description Quantity
1 V4432BSPT 1.5 PLASTIC QC TO BSPT ELBOW 2
2 V4344 QC NUT 1.5 PLASTIC 2
3 V4345 1.5 SPLIT RING 2
4 V4367 O-RING -222 2
2
3
4
1
Clack Order No. V4430-09
Description: WS1.5 PLASTIC ELBOW QC TO QC
Drawing No. Order No. Description Quantity
1 V4432QC 1.5 PLASTIC QC TO QC ELBOW 1
2 V4345 1.5 SPLIT RING 2
3 V4344 QC NUT 1.5 PLASTIC 2
4 V4367 O-RING -222 2
4
3
2
1

WS15P Parts and Service Manual Page 11
Drain Line Flow Control Washers
5/8"
Flow Rate
Identication
Tooling
Identication
V3162-xx
Proper DLFC orientation
directs water ow towards
the washer face with rounded
edge & identication.
1"
Flow Rate
Identication
Tooling
Identication
V3190-xx
Proper DLFC orientation
directs water ow towards
the washer face with rounded
edge & identication.
Drain Line Flow Controls
Order No. Description
V3162-007 .7 GPM Drain line flow control
V3162-010 1.0 GPM Drain line flow control
V3162-013 1.3 GPM Drain line flow control
V3162-017 1.7 GPM Drain line flow control
V3162-022 2.2 GPM Drain line flow control
V3162-027 2.7 GPM Drain line flow control
V3162-032 3.2 GPM Drain line flow control
V3162-042 4.2 GPM Drain line flow control
V3162-053 5.3 GPM Drain line flow control
V3162-065 6.5 GPM Drain line flow control
V3162-075 7.5 GPM Drain line flow control
V3162-090 9.0 GPM Drain line flow control
V3162-100 10.0 GPM Drain line flow control
All DLFC housings ship without DLFC installed.
Up to 5 x V3162-XXX DLFC may be installed in V4430.
Select 1-5 flow controls from table for proper backwash flow,
based on media manufacturer's recommendations.
V3162-XXX
Clack Order No. V4430-04NPT OR V4430-04BSPT
Description: WS15P 1.5 Drain Elbow
Drawing No. Order No. Description Quantity
1A V4358 WS15P DRAIN ELBOW 1" NPT 1
1B V4359 WS15P DRAIN ELBOW 1" BSPT 1
2 V4345 WS15P SPLIT RING 1
3 V4344 QC NUT 1.5 PLASTIC 1
4 V4367 O-RING 222 1
5 V4351 FLOW CONTROL HOUSING 1
6 V4352 FLOW CONTROL RETAINER 1
7 V4364 O-RING 129 1
2
43
5
7
6
1A 1B

Page 12 WS15P Parts and Service Manual
Troubleshooting Procedures
Problem Possible Cause Solution
1. No Display on PC Board
a. No power at electric outlet a. Repair outlet or use working outlet
b. Control valve Power Adapter not plugged into
outlet or power cord end not connected to PC
board connection
b. Plug Power Adapter into outlet or connect
power cord end to PC Board connection
c. Improper power supply c. Verify proper voltage is being delivered to
PC Board
d. Defective Power Adapter d. Replace Power Adapter
e. Defective PC Board e. Replace PC Board
2. PC Board does not display correct time of day
a. Power Adapter plugged into electric outlet
controlled by light switch
a. Use uninterrupted outlet
b. Tripped breaker switch and/or tripped GFI b. Reset breaker switch and/ or GFI switch
c. Power outage c. Reset time of day. If PC Board has battery
back up present the battery may be
depleted. See Front Cover and Drive
Assembly drawing for instructions.
d. Defective PC Board d. Replace PC Board
3. Display does not indicate that water is flowing.
Refer to user instructions for how the display
indicates water is flowing
a. Bypass valve in bypass position a. Turn bypass handles to place bypass in
service position
b. Meter is not connected to meter connection on
PC Board
b. Connect meter to three pin connection
labeled METER on PC Board
c. Restricted/ stalled meter turbine c. Remove meter and check for rotation or
foreign material
d. Meter wire not installed securely into three pin
connector
d. Verify meter cable wires are installed
securely into three pin connector labeled
METER
e. Defective meter e. Replace meter
f. Defective PC Board f. Replace PC Board
4. Control valve regenerates at wrong time of day
a. Power outage a. Reset time of day. If PC Board has battery
back up present the battery may be
depleted. See Front Cover and Drive
Assembly drawing for instructions.
b. Time of day not set correctly b. Reset to correct time of day
c. Time of regeneration set incorrectly c. Reset regeneration time
d. Control valve set at ”on 0” (immediate
regeneration)
d. Check programming setting and reset to
NORMAL (for a delayed regen time)
e. Control valve set at ”NORMAL + on 0” (delayed
and/ or immediate)
e. Check programming setting and reset to
NORMAL (for a delayed regen time)
5. Time of day flashes on and off
a. Power outage a. Reset time of day. If PC Board has battery
back up present the battery may be
depleted. See Front Cover and Drive
Assembly drawing for instructions.
6. Control valve does not regenerate
automatically when the REGEN button is
depressed and held.
a. Broken drive gear or drive cap assembly a. Replace drive gear or drive cap assembly
b. Broken Piston Rod b. Replace piston rod
c. Defective PC Board c. Defective PC Board
7. Control valve does not regenerate
automatically but does when the REGEN button
is depressed and held.
a. Bypass valve in bypass position a. Turn bypass handles to place bypass in
service position
b. Meter is not connected to meter connection on
PC Board
b. Connect meter to three pin connection
labeled METER on PC Board
c. Restricted/ stalled meter turbine c. Remove meter and check for rotation or
foreign material
d. Incorrect programming d. Check for programming error
e. Meter wire not installed securely into three pin
connector
e. Verify meter cable wires are installed
securely into three pin connector labeled
METER
f. Defective meter f. Replace meter
g. Defective PC Board g. Replace PC Board

WS15P Parts and Service Manual Page 13
Problem Possible Cause Solution
8. Hard or untreated water is being delivered
a. Bypass valve is open or faulty a. Fully close bypass valve or replace
b. Media is exhausted due to high water usage b. Check program settings or diagnostics for
abnormal water usage
c. Meter not registering c. Remove meter and check for rotation or
foreign material
d. Water quality fluctuation d. Test water and adjust program values
accordingly
e. No regenerant or low level of regenerant in
regenerant tank
e. Add proper regenerant to tank
f. Control fails to draw in regenerant f. Refer to Trouble Shooting Guide number 12
g. Insufficient regenerant level in regenerant tank g. Check refill setting in programming. Check
refill flow control for restrictions or debris
and clean or replace
h. Damaged seal/stack assembly h. Replace seal/stack assembly
i. Control valve body type and piston type mix
matched
i. Verify proper control valve body type and
piston type match
j. Fouled media bed j. Replace media bed
9. Control valve uses too much regenerant
a. Improper refill setting a. Check refill setting
b. Improper program settings b. Check program setting to make sure they are
specific to the water quality and application
needs
c. Control valve regenerates frequently c. Check for leaking fixtures that may be
exhausting capacity or system is undersized
10. Residual regenerant being delivered to service
a. Low water pressure a. Check incoming water pressure – water
pressure must remain at minimum of 25 psi
b. Incorrect injector size b. Replace injector with correct size for the
application
c. Restricted drain line c. Check drain line for restrictions or debris
and clean
11. Excessive water in regenerant tank
a. Improper program settings a. Check refill setting
b. Plugged injector b. Remove injector and clean or replace
c. Drive cap assembly not tightened in properly c. Re-tighten the drive cap assembly
d. Damaged seal/ stack assembly d. Replace seal/ stack
e. Restricted or kinked drain line e. Check drain line for restrictions or debris
and or un-kink drain line
f. Plugged backwash flow controller f. Remove backwash flow controller and clean
or replace
g. Missing refill flow controller g. Replace refill flow controller
12. Control valve fails to draw in regenerant
a. Injector is plugged a. Remove injector and clean or replace
b. Faulty regenerant piston b. Replace regenerant piston
c. Regenerant line connection leak c. Inspect regenerant line for air leak
d. Drain line restriction or debris cause excess back
pressure
d. Inspect drain line and clean to correct
restriction
e. Drain line too long or too high e. Shorten length and or height
f. Low water pressure f. Check incoming water pressure – water
pressure must remain at minimum of 25 psi
13. Water running to drain
a. Power outage during regeneration a. Upon power being restored control will
finish the remaining regeneration time.
Reset time of day.
b. Damaged seal/ stack assembly b. Replace seal/ stack assembly
c. Piston assembly failure c. Replace piston assembly
d. Drive cap assembly not tightened in properly d. Re-tighten the drive cap assembly

Page 14 WS15P Parts and Service Manual
Problem Possible Cause Solution
14. E1, Err – 1001, Err – 101 = Control unable to
sense motor movement
a. Motor not inserted full to engage pinion, motor
wires broken or disconnected
a. Disconnect power, make sure motor is
fully engaged, check for broken wires,
make sure two pin connector on motor is
connected to the two pin connection on the
PC Board labeled MOTOR. Press NEXT
and REGEN buttons for 3 seconds to
resynchronize software with piston position
or disconnect power supply from PC Board
for 5 seconds and then reconnect.
b. PC Board not properly snapped into drive
bracket
b. Properly snap PC Board into drive bracket
and then Press NEXT and REGEN buttons
for 3 seconds to resynchronize software
with piston position or disconnect power
supply from PC Board for 5 seconds and
then reconnect.
c. Missing reduction gears c. Replace missing gears
15. E2, Err – 1002, Err – 102 = Control valve
motor ran too short and was unable to find the
next cycle position and stalled
a. Foreign material is lodged in control valve a. Open up control valve and pull out piston
assembly and seal/ stack assembly for
inspection. Press NEXT and REGEN
buttons for 3 seconds to resynchronize
software with piston position or disconnect
power supply from PC Board for 5 seconds
and then reconnect.
b. Mechanical binding b. Check piston and seal/ stack assembly,
check reduction gears, check drive bracket
and main drive gear interface. Press NEXT
and REGEN buttons for 3 seconds to
resynchronize software with piston position
or disconnect power supply from PC Board
for 5 seconds and then reconnect.
c. Main drive gear too tight c. Loosen main drive gear. Press NEXT
and REGEN buttons for 3 seconds to
resynchronize software with piston position
or disconnect power supply from PC Board
for 5 seconds and then reconnect.
d. Improper voltage being delivered to PC Board d. Verify that proper voltage is being supplied.
Press NEXT and REGEN buttons for 3
seconds to resynchronize software with
piston position or disconnect power supply
from PC Board for 5 seconds and then
reconnect.
16. E3, Err – 1003, Err – 103 = Control valve
motor ran too long and was unable to find the
next cycle position
a. Motor failure during a regeneration a. Check motor connections then Press NEXT
and REGEN buttons for 3 seconds to
resynchronize software with piston position
or disconnect power supply from PC Board
for 5 seconds and then reconnect.
b. Foreign matter built up on piston and stack
assemblies creating friction and drag enough to
time out motor
b. Replace piston and stack assemblies. Press
NEXT and REGEN buttons for 3 seconds
to resynchronize software with piston
position or disconnect power supply from
PC Board for 5 seconds and then reconnect.
c. Drive bracket not snapped in properly and out
enough that reduction gears and drive gear do
not interface
c. Snap drive bracket in properly then Press
NEXT and REGEN buttons for 3 seconds
to resynchronize software with piston
position or disconnect power supply from
PC Board for 5 seconds and then reconnect.
17. Err – 1004, Err – 104 = Control valve motor
ran too long and timed out trying to reach home
position
a. Drive bracket not snapped in properly and out
enough that reduction gears and drive gear do
not interface
a. Snap drive bracket in properly then Press
NEXT and REGEN buttons for 3 seconds
to resynchronize software with piston posi-
tion or disconnect power supply from PC
Board for 5 seconds and then reconnect.

WS15P Parts and Service Manual Page 15
Problem Possible Cause Solution
18. Err -1006, Err – 106,
Err - 116 = MAV/ SEPS/ NHBP/ AUX MAV
valve motor ran too long and unable to find the
proper park position
Motorized Alternating Valve = MAV
Separate Source = SEPS
No Hard Water Bypass = NHBP
Auxiliary MAV = AUX MAV
a. Control valve programmed for ALT A or b,
nHbP, SEPS, or AUX MAV with out having a
MAV or NHBP valve attached to operate that
function
a. Press NEXT and REGEN buttons for 3
seconds to resynchronize software with
piston position or disconnect power supply
from PC Board for 5 seconds and then
reconnect. Then re-program valve to proper
setting.
b. MAV/ NHBP motor wire not connected to PC
Board
b. Connect MAV/ NHBP motor to PC Board
two pin connection labeled DRIVE. Press
NEXT and REGEN buttons for 3 seconds
to resynchronize software with piston
position or disconnect power supply from
PC Board for 5 seconds and then reconnect.
c. MAV/ NHBP motor not fully engaged with
reduction gears
c. Properly insert motor into casing, do not
force into casing Press NEXT and REGEN
buttons for 3 seconds to resynchronize
software with piston position or disconnect
power supply from PC Board for 5 seconds
and then reconnect.
d. Foreign matter built up on piston and stack
assemblies creating friction and drag enough to
time out motor
d. Replace piston and stack assemblies. Press
NEXT and REGEN buttons for 3 seconds
to resynchronize software with piston
position or disconnect power supply from
PC Board for 5 seconds and then reconnect.
19. Err – 1007, Err – 107,
Err - 117 = MAV/ SEPS/ NHBP/ AUX MAV
valve motor ran too short (stalled) while looking
for proper park position
Motorized Alternating Valve = MAV
Separate Source = SEPS
No Hard Water Bypass = NHBP
Auxiliary MAV = AUX MAV
a. Foreign material is lodged in MAV/ NHBP valve a. Open up MAV/ NHBP valve and check
piston and seal/ stack assembly for foreign
material.PressNEXTand REGENbuttons
for 3 seconds to resynchronize software
with piston position or disconnect power
supply from PC Board for 5 seconds and
then reconnect.
b. Mechanical binding b. Check piston and seal/ stack assembly, check
reduction gears, drive gear interface, and
check MAV/ NHBP black drive pinion on
motor for being jammed into motor body.
Press NEXT and REGEN buttons for 3
seconds to resynchronize software with
piston position or disconnect power supply
from PC Board for 5 seconds and then
reconnect.

Page 16 WS15P Parts and Service Manual

WS15P Parts and Service Manual Page 17

Page 18 WS15P Parts and Service Manual

WS15P Parts and Service Manual Page 19
Revision History:
2/26/2020
PAGE 11:
1A V4358 WS15P DRAIN ELBOW 1" NPT 1
1B V4359 WS15P DRAIN ELBOW 1" BSPT 1
3/16/2020
PAGE 11:
Removed V3190 series of DLFC from table and V3190-XXX drawing.
7/6/2020
PAGE 11:
All DLFC housings ship without DLFC installed. Up to 5 x V3162-XXX DLFC may be installed in V4430. Select 1-5 flow controls
from table for proper backwash flow, based on media manufacturer's recommendations.
2/22/2021
PAGE 20:
changed header to read “SOFTENER AND FILTER CONTROLS LIMITED WARRANTY”
4/21/2022
PAGE 5:
9V4430-01** WS15P FTG ASY QC TO NPT 1 set of 2
V4430-02** WS15P FTG ASY QC TO BSPT
** Inlet/Outlet tting kits are sold separate, see page 10 for tting selection.
PAGE 10:
Added V4430-07, V4430-08 and V4430-09 ttings.

Page 20 WS15P Parts and Service Manual
CLACK CORPORATION
SOFTENER AND FILTER CONTROLS
LIMITED WARRANTY
Clack Corporation (”Clack”) warrants to OEM that its Softener and Filter Control
Valves will be free from defects in material and workmanship under normal use
and service for a period of five years from the date of shipment of such Valves from
Clack’splantinWindsor,Wisconsinwheninstalledandoperatedwithinrecommended
parameters. No warranty is made with respect to defects not reported to Clack within
the warranty period and/or defects or damages due to neglect, misuse, alterations,
accident, misapplication, physical damage, or damage caused by fire, acts of God,
freezing or hot water or similar causes. For outdoor installations where the Softener
and Filter Control Valves are not under cover, the weather cover must be utilized for
the warranty to be valid.
Clack’sobligation to OEM underthis LimitedWarrantyshall be limited,atits option,
to replacement or repair of any Softener and Filter Control valve covered by this
LimitedWarranty.PriortoreturningaControlValve,OEMmustobtainareturngoods
authorizationnumber fromClackand return theControlValve freight prepaid.If any
Control Valve is covered under this Limited Warranty, Clack shall return the Control
Valve repaired, or its replacement, prepaid to the original point of shipment.
CLACK GIVES THIS WARRANTY TO OEM IN LIEU OF ALL OTHER
WARRANTIES, EXPRESS OR IMPLIED, INCLUDING WITHOUT
LIMITATION ANY IMPLIED WARRANTIES OF MERCHANTABILITY
OR FITNESS FOR A PARTICULAR PURPOSE AND HEREBY EXPRESSLY
DISCLAIMS ALL OTHER SUCH WARRANTIES. CLACK’S LIABILITY
HEREUNDER SHALLNOT EXCEED THE COST OFTHE PRODUCT. UNDER
NO CIRCUMSTANCES WILL CLACK BE LIABLE FOR ANY INCIDENTAL
OR CONSEQUENTIAL DAMAGES OR FOR ANY OTHER LOSS, DAMAGE
OR EXPENSE OF ANY KIND, INCLUDING LOSS OF PROFITS, ARISING
IN CONNECTION WITH THE INSTALLATION OR USE OR INABILITY
TO USE THE CONTROL VALVES OR ANY WATER TREATMENT SYSTEM
THE CONTROL VALVE IS INCORPORATED INTO.
Form No. V3435-15P – 4/21/2022 U.S. Patent: 6,776,901
Charger Water Treatment Products
8150 N. Lehigh Ave, Morton Grove, IL 60053
www.chargerwater.com/FAQ