Chicago Electric 95519 Parts list manual

100 WATT MINI/SLIM
POWER INVERTER
Model 95519
ASSEMBLY AND OPERATION INSTRUCTIONS
Due to continuing improvements, actual product may differ slightly from the product described herein.
®
3491 Mission Oaks Blvd., Camarillo, CA 93011
Visit our website at: http://www.harborfreight.com
TO PREVENT SERIOUS INJURY, READ AND UNDERSTAND
ALL WARNINGS AND INSTRUCTIONS BEFORE USE.
Copyright©2006 by Harbor Freight Tools®. All rights reserved. No portion of this
manual or any artwork contained herein may be reproduced in any shape or form
without the express written consent of Harbor Freight Tools.
For technical questions or replacement parts, please call 1-800-444-3353.
REV 1/07
100 WATT MINI/SLIM
POWER INVERTER
Model 95519
ASSEMBLY AND OPERATION INSTRUCTIONS
Due to continuing improvements, actual product may differ slightly from the product described herein.
®
3491 Mission Oaks Blvd., Camarillo, CA 93011
Visit our website at: http://www.harborfreight.com
TO PREVENT SERIOUS INJURY, READ AND UNDERSTAND
ALL WARNINGS AND INSTRUCTIONS BEFORE USE.
Copyright©2006 by Harbor Freight Tools®. All rights reserved. No portion of this
manual or any artwork contained herein may be reproduced in any shape or form
without the express written consent of Harbor Freight Tools.
For technical questions or replacement parts, please call 1-800-444-3353.

SKU 95519 For technical questions, please call 1-800-444-3353 PAGE 2
SPECIFICATIONS
Continuous Output Power 100 Watts
Peak Power 200 Watts
Input Voltage 13.8 Volts DC
Output Voltage 115 Volts AC @ 60 Hz
Automatic Shutdown At 10.2 Volts DC
AC Receptacle One 3-Prong, Grounding Outlet
USB Port Output 5 Volt/250 mA DC (500 mA Maximum)
Maximum Efficiency Approximately 80% with Full Load
Power Connector Type 16 AWG x 2C x 24” Long Wire/Lighter Plug with F10A/250V Fuse
Power Switch Type Clear Push-Button with 3-Way LED:
Green LED Indicates 12 Volt DC Power to Unit
Green LED Indicates AC Power Output is Active
Red LED Indicates Overheating, Electrical Problem
Thermal Shutdown <149° F
Accessories Carrying Case
Dimensions 4” W x 2-9/16”L x 7/8” T
Unit Weight 0.4 Pound
SAVE THIS MANUAL
You will need this manual for the safety warnings and precautions, assembly, oper-
ating, inspection, maintenance and cleaning procedures, parts list and assembly diagram.
Keep your invoice with this manual. Write the invoice number on the inside of the front
cover. Keep this manual and invoice in a safe and dry place for future reference.
GENERAL SAFETY RULES
WARNING!
READ AND UNDERSTAND ALL INSTRUCTIONS
Failure to follow all instructions listed below may result in
electric shock, fire, and/or serious injury.
SAVE THESE INSTRUCTIONS
WORK AREA
Keep your work area clean and well lit. Cluttered benches and dark areas invite
accidents.
Do not operate power equipment in explosive atmospheres, such as in the
presence of flammable liquids, gases, or dust. Power equipment creates sparks
which may ignite the dust or fumes.
ELECTRICAL SAFETY
Never remove the grounding prong of a power tool or appliance or modify the
plug in any way. Do not use any adapter plugs with this product. If the tool or
1.
2.
1.

SKU 95519 For technical questions, please call 1-800-444-3353 PAGE 3
appliance should electrically malfunction or break down, grounding provides a low
resistance path to carry electricity away from the user.
Double insulated tools and appliances are equipped with a polarized plug
(one blade is wider than the other). This plug will fit in a polarized outlet only
one way. If the plug does not fit fully in the outlet, reverse the plug. Do not
change the plug in any way. Double insulation eliminates the need for the three
wire grounded power cord and grounded power supply system.
Avoid body contact with grounded surfaces such as pipes, radiators, ranges,
and refrigerators. There is an increased risk of electric shock if your body is
grounded.
Do not expose power tools and appliances to rain or wet conditions. Water
entering a power tool or appliance will increase the risk of electric shock.
Stay alert. Watch what you are doing, and use common sense when operat-
ing this product. Do not use this product while tired or under the influence
of drugs, alcohol, or medication. A moment of inattention while operating this
product may result in serious personal injury.
PERSONAL SAFETY
Use safety equipment. Always wear ANSI-approved safety impact goggles when
using this product.
TOOL USE AND CARE
Do not force this product. Use the correct product for your application. The
correct product will do the job better and safer at the rate for which it is designed.
Do not use the Inverter if the Power Switch does not turn it on or off. Any
product that cannot be controlled with the Power Switch is dangerous and must be
replaced.
Turn off the Inverter and unplug it from its Power Cord before making any ad-
justments, changing accessories, or storing a tool or appliance. Such preven-
tive safety measures reduce the risk of starting the tool or appliance accidentally.
Store the Inverter out of reach of children and other untrained persons. This
product may be dangerous in the hands of untrained users.
Maintain this product with care. Keep the Inverter clean and dry. Properly main-
tained power equipment are less likely to bind and are easier to control. Do not use
this product if damaged. Tag a damaged Inverter “Do not use” until repaired.
Check for misalignment or binding of moving parts, breakage of parts, and
any other condition that may affect this product’s operation. If damaged,
2.
3.
4.
5.
1.
2.
3.
4.
5.
6.

SKU 95519 For technical questions, please call 1-800-444-3353 PAGE 4
have the Inverter serviced before using. Many accidents are caused by poorly
maintained power equipment.
Use only accessories that are recommended by the manufacturer for your
model. Accessories that may be suitable for one Inverter may become hazardous
when used on another Inverter.
SERVICE
Product service must be performed only by qualified repair personnel. Service
or maintenance performed by unqualified personnel could result in a risk of injury.
This Inverter does not contain any replaceable parts. It the unit needs service,
make sure to take it to a qualified service technician.
Maintain labels and nameplates on the Inverter. These carry important informa-
tion. If unreadable or missing, contact Harbor Freight Tools for a replacement.
SPECIFIC SAFETY RULES
WARNING! Do not plug in a battery charger if the charger has a warning that
dangerous voltages are present at the battery terminals.
Keep the Inverter away from any direct heat source or combustible material.
Avoid potential electrical shock. Do not attempt to open the metal housing
of the Inverter.
Always disconnect power from the Inverter when not in use.
Avoid unintentional starting. Make sure the Power Switch of the Inverter is in the
“OFF” position when not in use and before plugging in any tool or appliance.
Keep the Inverter well ventilated. Do not place any objects on top of or next to
the Inverter or wrap anything around the Inverter. Doing so can cause the Inverter
to overheat, causing a potential fire hazard and/or damage to the Inverter.
Make sure to read and understand all warnings and safety precautions as
outlined in the manufacturer’s manual for the device that this Inverter is used
to power.
Performance of this unit may vary depending on the Inverter voltage, battery
power, or tool/appliance wattage.
The Inverter housing will become hot when in use. Avoid touching materials
(clothes, sleeping bags, carpet, etc.) to the Inverter that can not withstand such high
temperatures. Avoid touching a hot Inverter with your fingers and hands.
7.
1.
2.
3.
1.
2.
3.
4.
5.
6.
7.
8.
9.

SKU 95519 For technical questions, please call 1-800-444-3353 PAGE 5
CAUTION! This Inverter must only be connected to a circuit with a nominal
output voltage of 12 VDC. Lower voltage will not operate the Inverter properly,
and more voltage could damage the unit.
Do not use this Inverter with positive ground electrical systems.
CAUTION! Some rechargeable tools and appliances may damage the Inverter
or the tool/appliance. When first using a rechargeable device, check its tempera-
ture for the first ten minutes. If it becomes abnormally hot, do not use the device
with the Inverter.
It is recommended that the vehicle be started every hour to recharge its battery
system. Doing so will help prevent any unexpected shutdown of the equipment.
This will also ensure there will be enough battery power to start the vehicle.
Do not attempt to power a device over 100 watts. Doing so will damage the
Inverter.
Do not attempt to connect or set up the unit or its components while operating
your vehicle. Inattention to the road may result in a serious accident.
This Inverter is not designed for use with medical devices.
WARNING! People with pacemakers should consult their physician(s) before using
this product. Electromagnetic fields in close proximity to a heart pacemaker could
cause interference to or failure of the pacemaker.
WARNING! The warnings and cautions discussed in this manual cannot cover all
possible conditions and situations that may occur. It must be understood by the
operator that common sense and caution are factors which cannot be built into this
product, but must be supplied by the operator.
SAVE THESE INSTRUCTIONS
UNPACKING
When unpacking, check to make sure all the parts shown in the illustrations on page 8
are included. If any parts are missing or broken, please call Harbor Freight Tools at the
number shown on the cover of this manual as soon as possible.
10.
11.
12.
13.
14.
15.
16.
17.
18.

SKU 95519 For technical questions, please call 1-800-444-3353 PAGE 6
OPERATION INSTRUCTIONS
NOTE: For this Inverter to work properly, your power source must provide nominal
12 volts DC, and the power source must provide enough current to operate a load
of 100 Watts or under.
Place the Inverter on a dry, flat, level surface capable of supporting the weight of the
unit. Make sure the Inverter has adequate ventilation and is not in direct sunlight.
Connect the 12 volt DC Cigarette Lighter Connector to the Inverter.
Connect the 12 volt DC Cigarette Lighter Plug to the vehicle’s Cigarette Lighter
Receptacle.
Press the Power Switch on the Inverter to turn the unit on. The LED in the Power
Switch will illuminate a dim BLUE indicating the Inverter is receiving 12 volt DC
power.
NOTE: If the Inverter does not turn on, check to make sure the vehicle’s ignition
switch is actually powering the Cigarette Lighter Receptacle. Some vehicles require
the ignition switch to be turned on.
Plug the 115 volt AC device you wish to power into the 115 volt AC Outlet on the
Inverter or the USB powered tool/appliance into the Inverter’s USB Power Port. The
tool/appliance must not use more than 100 (total) watts during continuous operation,
otherwise it may overload the Inverter.
NOTE: The Inverter’s USB Power Port does not support data communica-
tions. It only provides 5 volt/500 mA DC maximum power to an external USB
powered device. USB power output is not controlled by the Power Switch of
the Inverter. USB power is always on when the Cigarette Lighter Power Cord
is connected to a 12 volt DC power source.
Operate the tool/appliance normally.
NOTE: The Inverter will not operate tools/appliances that generate heat such
as hair dryers, electric blankets, microwave ovens, toasters, etc.
Protective Features
Low battery voltage: Though not harmful to the Inverter, this condition could dam-
age the power source. In this case, the Inverter will automatically shut down when
DC input voltage falls below 10.2 volts DC.
Input voltage too high: This situation can damage the Inverter. To avoid dam-
age, the Inverter will automatically shut down when DC input voltage exceeds 15.0
volts.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
1.
2.

SKU 95519 For technical questions, please call 1-800-444-3353 PAGE 7
Thermal shutdown protection: The Inverter will automatically shut down when
the unit exceeds 149° Fahrenheit.
Overload & short circuit protection: The Inverter will automatically shut down
when a short circuit occurs.
AC ground leakage: The Inverter will automatically shut down when current leak-
age exceeds safety level.
NOTE: The LED Light on the Inverter will illuminate RED to indicate an input
voltage problem or alternately blink RED and BLUE to indicate one of the other
problems listed above before automatic shut down occurs.
If the Inverter shuts down, turn its Power Switch to “OFF”. Remove the load.
Wait several minutes. Then, turn the unit back on.
TOOL/APPLIANCE POWER CONSUMPTION
The Table below gives approximate general use wattage. Always verify the tool/
appliance wattage before using the Inverter.
TOOL/APPLIANCE WATTAGE
Buffer 77 Watts
Camcorder Charger 99 Watts
Drill Charger 8 Watts
Glue Gun 20 Watts
13” Color Television 72 Watts
VCR 40 Watts
CD Changer 60 Watts
Laptop Computer 80 Watts
3.
4.
5.
6.

SKU 95519 For technical questions, please call 1-800-444-3353 PAGE 8
INSPECTION, MAINTENANCE, AND CLEANING
WARNING! Always make sure the Power Switch of the Inverter is in the “OFF”
position and the unit is disconnected from its power source before performing
inspection, maintenance, or cleaning procedures.
Before each use, inspect the general condition of the Inverter. Check for mis-
alignment or binding of moving parts, cracked or broken parts, damaged electrical
wiring, and any other condition that may affect its safe operation. If abnormal heat,
noise, or vibration occurs, have the problem corrected before further use. Do not
use damaged equipment.
To replace the Fuse: Turn the Fuse Cap on the Plug end of the Cigarette Lighter
Power Cord counterclockwise and remove to expose the Fuse. Pull out the old Fuse
and replace with a new F10A/250V Fuse. Then replace the Fuse Cap.
To clean the exterior parts of the Inverter, use only a clean, dry cloth. Do not
clean the unit with water or harsh cleaners.
NOTE: This Inverter does not contain any replaceable parts. It the unit needs
service, make sure to take it to a qualified service technician.
Make sure to store the Inverter in a clean, dry, safe location out of reach of children
and other unauthorized people.
CAUTION! All maintenance, service, or repairs not mentioned in this manual
must only be performed by a qualified service technician.
TROUBLESHOOTING
If you are unsure if the Inverter will have the proper amount of current to run
a tool/appliance, use this rough guideline: Take the power consumption of the
load in amps and multiply it by 12 (input voltage). The result will be the approximate
number of watts needed to power the tool/appliance.
Example: Load is rated at 26 amps. 26 amps x 12 volts = 312 watts needed. You
cannot use this device with the Inverter.
If your television will not turn on, it is important to keep in mind some appli-
ances (including many televisions) may require two to six times their wattage
to turn on. This Inverter will not work with such devices.
If your audio system buzzes while using this Inverter, it is because some
sound systems cannot filter out the modified sine wave produced by the
Inverter. A possible solution is to use a sound system that incorporates a higher
quality power supply.
This Inverter is designed to minimize the interference with television signals.
However, especially with weak television signals, some interference may still be vis-
1.
2.
3.
4.
5.
6.
7.
1.
2.
3.
4.

SKU 95519 For technical questions, please call 1-800-444-3353 PAGE 9
ible. To correct this, place the Inverter as far away as possible from the television
antenna and its cables. Next, adjust the orientation of the Inverter to the antenna
cables and television power cord to minimize the interference. Also, use a shielded
antenna cable.
If the low battery alarm is on all the time, try these corrective measures: Re-
charge the battery. Next, check the condition of the cigarette lighter cable plug and
the socket. You may need to clean the socket.
If you are getting a low output voltage, try reducing the load to minimize watts.
You may have overloaded the Inverter. Reduce your load to under 100 watts. Also,
keep input voltage above 10.1 volts DC to maintain a constant flow of power.
If you are not getting any power output, turn the Power Switch off and on again.
Some automotive systems require that the ignition be turned on. Turn the ignition
to the accessory position. Your devices may draw too much power to operate them.
The Inverter may be in thermal shutdown. Let the unit cool down, and make sure
there is adequate ventilation around the unit.
WARRANTY
3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • [phone]
Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards,
and warrants to the original purchaser that this product is free from defects in materials and workmanship for
the period of ninety days from the date of purchase. This warranty does not apply to damage due directly or
indirectly, to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, or to lack of
maintenance.We shall in no event be liable for death, injuries to persons or property, or for incidental, contingent,
special or consequential damages arising from the use of our product. Some states do not allow the exclusion or
limitation of incidental or consequential damages, so the above limitation of exclusion may not apply to you.THIS
WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING
THE WARRANTIES OF MERCHANTABILITY AND FITNESS.
To take advantage of this warranty, the product or part must be returned to us with transportation charges prepaid.
Proof of purchase date and an explanation of the complaint must accompany the merchandise. If our inspection
verifies the defect, we will either repair or replace the product at our election or we may elect to refund the purchase
price if we cannot readily and quickly provide you with a replacement. We will return repaired products at our
expense, but if we determine there is no defect, or that the defect resulted from causes not within the scope of
our warranty, then you must bear the cost of returning the product.
This warranty gives you specific legal rights and you may also have other rights which vary from state to state.
LIMITED 90 DAY WARRANTY
5.
6.
7.