Chicago Pneumatic CPF Series User manual

Oil-injected rotary screw compressors
CPF 200-125 460/220V-60Hz - YD
People. Passion. Performance.
Instruction manual
BRY190070/UTO-1
BRY190156/ACA-1
CP

Compressor Instruction Manual
CPF-150, CPF-175, CPF-200
Visit us on: www.chicagopneumatic.com
No. 1093 1387 37 - Ed. 0101/2020
Copyright Statement
Any non-authorized use or copy of its contents or any part thereof is prohibited.
This refers especially to trademarks, model names, part numbers and data.
This manual is valid for compressors with serial number greater than BQD108496.

2
STORAGE, CONSERVATION AND TRANSPORT CONDITIONS
1. Introduction
The non-painted surface of all out-of-service compressors,
whether installed or waiting installation, is subject to oxidation
and corrosion.
The corrosion level ranges according to the environment
conditions (temperature, humidity etc.) and the care taken for
storing and conserving the unit.
Therefore, it is impossible to establish the period in which the
unit can be stored without rust damage.
The higher the humidity and the longer the stopping and/
or storage period, the more care must be taken. For CPF
compressors, in addition to the precautions for the compressor,
specic preventive measures should be taken for the electric
motor, according to the manufacturer’s instructions.
Compressors are not normally expected to be out of service or
stored for long periods, so they are shipped ready for storage
for a maximum of 75 days from the date of manufacture. After
that, the procedure described in 2 should be followed.
Should the compressor be out of service for more than one
week, follow the instructions in item 3.
2. Storage and conservation prior to
installation
1. Store the compressor in a clean, dry, well-ventilated
environment, free of dust and humidity.
2. The entire lower section of the compressor should stand
on a at, vibration-free oor.
3. Ensure that there is no water in the grate, plastic cover
or any part of the bodywork or base of the unit.
4. Remove the intake valve and ll the compressor unit
with the lubricating oils recommended by Chicago
Pneumatic (see note 1).
5. Reinsert the intake valve.
6. Rotate the coupling 10 turns once a month, to change
the position of the compressor element bearings balls
and rollers. In case there is no access to the motor shaft,
remove the rear motor cover for access through the
motor fan.
7. Should the compressor be stored for more than 6
months, the oil, oil lter and separator element should
be replaced. For engine, check engine manufacturer’s
instructions on material delivered (on CD) with
compressor. Pay attention to the engine resistance
connection, if any, to avoid inside the engine.
3. Conservation after installation
1. Run the unit at least twice a week, for a minimum of 30
minutes and operate the load/relief system a few times.
2. Stop the unit, close the outlet valve and open the
condensate drains (after the air cooler and condensate
separator manual). Ensure none of the drains is clogged.
3. Close the drains after 02 minutes.
NOTES:
1. This oil should be removed prior to the technical start-
up of the equipment, otherwise, a “hydrolock” could
form, causing irreparable damage to the compressor
unit.
2. This instruction does not provide for cases of aggressive
environment, which should be analyzed individually.
4. Movement and transport
If the unit is to be moved or transported, the original ttings
and guards must be reinstalled to immobilize the vibration
dampers and the engine and compressor assembly.
The compressor can be handled with a forklift using the
openings in the frame. The forklift must have capacity
suitable for the sizes and weight of the compressor. The
compressor may also be lifted by inserting beams into the
openings. Make sure that the beams are properly xed and
equally spaced on both sides of the frame. Ropes/chains must
be kept parallel to the bodywork by means of an expander,
not touching it in order not to damage the compressor. Lifting
equipment should be placed so that the compressor is raised
perpendicular, slightly and without twisting.

3
WARRANTIES
Chicago Pneumatic ensures to the Buyer free repair for products, its components or accessories, sold and manufactured by our
company that eventually present proven manufacturing defects, for the period and pursuant to the conditions indicated below,
provided that such defects do not result from improper use or by fault of the Buyer.
Warranty periods are counted from the date the invoice(s) are issued, considering:
a. for stationary or portable compressors: for eighteen (18) months after invoice issue or twelve (12) months after technical
delivery, whichever occurs rst, and twenty-four (24) months for the compressor.
b. for other equipment: for eighteen (18) months after invoice issue or twelve (12) months after technical delivery, whichever
occurs rst.
No repair, modication or replacement under the warranty will extend the terms indicated above, whether for the equipment or
for its replaced accessories or components.
Warranties provided for this instrument refer only to components manufactured at our facilities. Each manufacturer is solely
responsible for the warranties for parts, engines and accessories manufactured them.
Eectiveness of these warranties is conditioned to immediate written communication of the defect veried by the Buyer to
Chicago Pneumatic, and any intervention on the product or equipment by the Buyer or third parties must not be done, under
penalty of voiding the warranty.
Our products are coated according to ISO 12944 standard; our corrosion class is “C3 medium”.
Warranty will become void in case of:
a. stationary compressors installed or assembled by the Buyer without inspection and approval by Chicago Pneumatic;
except for CPM models.
b. lack of Technical Delivery by Chicago Pneumatic;
c. inappropriate or incorrect maintenance of equipment or products, including: (i) non-authorized modications; and (ii)
non-compliance with maintenance instructions provided by Chicago Pneumatic, poor or irregular lubrication;
d. use of non-original parts or accessories, or not approved by Chicago Pneumatic;
e. inappropriate or incorrect use of equipment or products;
f. work overload not been previously authorized in written by Chicago Pneumatic;
g. normal wear and tear of equipment or products;
h. damage arising from Act of God or force majeure, such those resulting from res, oods, depredation, strikes, rampage
or similar harmful actions, among others;
i. inappropriate transport, irregular or extended storage periods by the Buyer; and
j. the Buyer is in arrears or default of payments set in the Purchase and Sale Agreement.
No manufacturing defect shall be considered a fair reason for Buyer non-compliance with the obligations under this instrument
and included proposal.
Services related to these warranties will be performed in workshops previously authorized by Chicago Pneumatic; and the
Buyer is responsible for delivering and retrieving products at/from these locations, and for the respective transport and insurance
expenses. At Chicago Pneumatic’s sole discretion, the warranted services may be provided at the Buyer’s facilities. In such
case, all expenses related to mileage and air tickets, travel time, food and accommodation of technicians and/or mechanics shall
be borne by the Buyer.

4
CONTENTS
1 Safety precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1 Safety icons. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.2 Safety precautions during installation. . . . . . . . . . 5
1.3 Safety precautions during operation . . . . . . . . . . . 6
1.4 Safety precautions during maintenance or repair . 7
2 General description. . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.1 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.2 Regulating system. . . . . . . . . . . . . . . . . . . . . . . . 10
2.3 Special Features . . . . . . . . . . . . . . . . . . . . . . . . . 11
3 Graphic controller. . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.1 Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.2 Control panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.3 Icons used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.4 Main screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.5 Accessing menus. . . . . . . . . . . . . . . . . . . . . . . . . 19
3.6 Input menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.7 Outputs menu . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.8 Counters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.9 Selecting the control mode . . . . . . . . . . . . . . . . . 21
3.10 Service menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.11 Regulation menu . . . . . . . . . . . . . . . . . . . . . . . . . 24
3.12 Event history menu . . . . . . . . . . . . . . . . . . . . . . . 24
3.13 Week timer menu . . . . . . . . . . . . . . . . . . . . . . . . 25
3.14 Test Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3.15 Modication of general parameters . . . . . . . . . . 30
3.16 General Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
3.17 User Password Menu . . . . . . . . . . . . . . . . . . . . . 31
3.18 Access key Menu . . . . . . . . . . . . . . . . . . . . . . . . 31
3.19 Programmable Parameters . . . . . . . . . . . . . . . . . 32
3.20 Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
3.21 During operation . . . . . . . . . . . . . . . . . . . . . . . . . 34
3.22 Automatic restart. . . . . . . . . . . . . . . . . . . . . . . . . 35
3.23 Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
3.24 Removal from service . . . . . . . . . . . . . . . . . . . . . 36
4 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
4.1 Dimensional drawing . . . . . . . . . . . . . . . . . . . . . 37
4.2 Installation suggestions . . . . . . . . . . . . . . . . . . . 39
4.3 Electric Diagrams . . . . . . . . . . . . . . . . . . . . . . . . 41
4.4 Cable size, fuses and circuit breaker settings . . . 41
4.5 Pictographs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
5 Operating instructions . . . . . . . . . . . . . . . . . . . . . . . . 43
5.1 Initial start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
5.2 Before starting. . . . . . . . . . . . . . . . . . . . . . . . . . . 44
5.3 Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
5.4 During operation . . . . . . . . . . . . . . . . . . . . . . . . . 45
5.5 Display check . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
5.6 Manual load/relief. . . . . . . . . . . . . . . . . . . . . . . . 46
5.7 Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
5.8 Removal from service . . . . . . . . . . . . . . . . . . . . . 47
5.9 Use of air tank. . . . . . . . . . . . . . . . . . . . . . . . . . . 47
5.10 Storage conditions. . . . . . . . . . . . . . . . . . . . . . . . 47
5.10.1 Introduction. . . . . . . . . . . . . . . . . . . . . . . 47
5.10.2 Storage and conservation prior to
installation. . . . . . . . . . . . . . . . . . . . . . . . 47
5.10.3 Conservation after installation . . . . . . . . 48
5.10.4 Movement and transport . . . . . . . . . . . . . 48
6 Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
6.1 Preventive maintenance program . . . . . . . . . . . . 48
6.2 Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
6.3 Oil specications. . . . . . . . . . . . . . . . . . . . . . . . . 51
6.3.1 Chicago Pneumatic ROTAIR Plus . . . . . 51
6.3.2 Chicago Pneumatic CP-46 . . . . . . . . . . . 51
6.3.3 CP-46 F. . . . . . . . . . . . . . . . . . . . . . . . . . 51
6.3.4 Oil lter change. . . . . . . . . . . . . . . . . . . . 51
6.4 Oil change . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
6.5 Storage after installation . . . . . . . . . . . . . . . . . . . 52
6.6 Service kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
6.7 Filter disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
6.8 Safety valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
7 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
7.1 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . 53
8 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
9 Instructions for using the air-oil separator vessel . . 56
10 Environmental information . . . . . . . . . . . . . . . . . . . . 57