Chicago Pneumatic RCP Series User manual

For questions concerning this air compressor,
please call 866-869-3114
Rev. 0413
RCP Series
Air Compressor
Manual
Part# 1312100412

TABLE OF CONTENTS
PAGE
1 Safety Guidelines - Definitions
Before Using the Air Compressor
2 When Installing or Moving the Compressor
Before Each Use
3 Follow Safety Precautions for Electrical Connection
Plan Ahead to Protect Your Eyes, Hands, Face & Ears
When Operating
4 Spraying Precautions
Perform These Maintenance Operations
5 Typical Compressor Installation
Glossary
6 Wiring
7 Starting the Compressor
8 QP Compressor
9 Troubleshooting
10 Troubleshooting (Cont.)
Tank Warning
Parts
Back Warranty Statement

WARNING
Safety is a combination of common sense, staying alert and knowing how your compressor works.
Read this manual to understand this compressor.
CAUTION
DANGER
SAFETY GUIDELINES - DEFINITIONS
means if safety information is not followed someone will be seriously injured or killed
means if safety information is not followed someone may be seriously injured or killed
means if safety information is not followed someone could be seriously injured or killed
IMPORTANT SAFETY INSTRUCTIONS
Save these instructions
Before using the air compressor
Improper operation or maintenance of this product could result in serious injury and property
damage. Read and understand all warnings and operation instructions before using this compressor.
Air compressors are utilized in a variety of air
system applications. Because air compressors
and other components (hoses, connectors, air
tools, spray guns, etc.) make up a high pressure
pumping system, the following safety pre-
cautions should be observed at all times.
Only persons familiar with these rules of
safe operation should use the air
compressor.
1. Read the instruction manual carefully before
attempting to assemble, disassemble or
operate your system. Be thoroughly familiar
with the controls and the proper use of the
equipment.
2. Review and understand all safety instructions
and operating procedures in this manual.
3. Review the maintenance methods for this
compressor (See “Maintaining Your
Compressor” section).
Things you should know Inspect your work area
1. Keep work area clean.
2. Cluttered areas and benches invite accidents.
Floors must not be slippery from wax or dust.
1. To reduce the risk of injury from accidental
starting, turn switch off and disconnect the
power before checking it.
2. If any part is missing, bent or broken in any
way, or any electrical part does not work prop-
erly, keep the compressor off and disconnected.
3. Check hoses for weak or worn condition
before each use, making certain all connections
are secure. Do Not use if defect is found.
Do not operate compressor if damaged during
shipping, handling or use. Damage may result
in bursting and cause injury or property damage.
This compressor is Not designed for and should
not be used in breathing air applications.
Inspect your compressor
WARNING
Page 1
DANGER

When installing or moving the compressor
This compressor is extremely top heavy. The
compressor must be bolted to the floor with
vibration pads before operating to prevent
equipment damage, injury or death. Do Not
tighten bolts completely as this may
cause stress to the tank welds. Chart 1a.
To reduce the risk of a dangerous
environment
1. Keep work area well lit.
2. Operate compressor in a well-ventilated
area free from flammable liquids and vapors.
3. Operate compressor in a ventilated area so
that compressor may be properly cooled and
the surrounding air temperature will not be
more than 100°F.
4. Never use a compressor in a wet
environment.
5. Protect material lines and air lines from
damage or puncture. Keep hose and
wires away from sharp objects, chemical
spills, oil, solvents and wet floors.
Do Not secure compressor with toggle bolts
into drywall. Drywall sheeting or plaster will not
support the weight of the compressor.
WARNING
Page 2
6. A minimum clearance of 18 inches between
the compressor and a wall is required
because objects could obstruct airflow.
7. The compressor should be located where it can
be directly wired to a circuit breaker. The
compressor should be wired by a qualified
electrician.
8. Never store flammable liquids or gases in
the vicinity of an operating compressor.
9. Do Not locate the compressor air inlet near
steam, paint spray, sandblasting areas or
any other source of contamination. The
debris could damage the motor and pump.
Never use plastic (PVC) pipe for compressed
air. Serious injury or death could result.
Never use the shipping skid for mounting the
compressor.
This compressor is not intended for outdoor
installation.
Never install a shut off valve between the compres-
sor pump and tank. Personal injury and/or
equipment damage could occur.
WARNING
CAUTION
NOTICE
WARNING
WARNING
Before each use
1. Keep work area clean. Cluttered areas and
benches invite accidents.
2. The floor must not be slippery from wax or
dust.
1. To reduce the risk of injury from accidental
starting, turn the switch off and disconnect
power.
2. If any part is missing, bent or broken in any
way, or any electrical part does not work
properly, keep the compressor off and dis-
connect power. Do Not use if defect is found.
3. Check hoses for weak or worn condition
before each use, making certain all connect-
ions are secure. Do Not use if a defect is
found.
Inspect your work area Inspect your compressor
Note: Tank Outlet Size: 1/4” NPT for 20 & 26 Gallon Portables, 3/8” NPT for Twin Tank
½”60 Gallon Units, 3/4” NPT for All 80 Gallon and Simplex 120 Gallon Units
1” NPT for All Duplex Compressors
Always Shut Off Gas Valve before
moving Gas Drive Compressors
Chart 1a
Vibration Pad
Compressor
Leg
Lag Bolt
Floor
Flat
Washer
Shim
(If Necessary)

Follow the safety precautions for electrical connections
Page 3
WARNING
CAUTION
WARNING
Plan ahead to protect your eyes, hands, face and ears
1. Wear safety glasses (meeting ANSI Z87.1 or
in Canada CSA Z94.3-99) and use hearing
protection when operating the unit. Everyday
glasses are not safety glasses.
2. Wear shoes to prevent shock hazards.
3. Tie back long hair.
Keep fingers away from running compressor.
Fast moving and hot parts may cause injury
and/or burns.
1. Follow all local electrical and safety codes,
as well as the National Electric Code (NEC)
and the Occupational Safety and Health
Act (OSHA).
2. Wiring and fuses should follow electrical
codes, current capacity and be properly
grounded.
3. Protect wires from contact with sharp objects.
All electrical connections should be made by
a qualified electrician.
Dress for safety
Be careful when touching the exterior of comp-
ressor, pump, motor and air lines; they may
become hot enough to cause injury.
Never operate the compressor without a
beltguard. The compressor can start auto-
matically without warning. Personal injury or
property damage could occur from contact
with moving parts.
The compressor may be hot even if the unit is
stopped.
Use of a mask or respirator per chemical
manufacturers’ instructions may be neces-
sary if there is a chance of inhaling toxic fumes.
Read mask and respirator instructions care-
fully. Consult a safety expert if you are not
sure about the use of certain masks or
respirators.
Pay attention to your hands
WARNING
CAUTION
WARNING
When operating
1. Do not exceed the pressure rating of any
component of the system.
2. Release pressure within the system slowly
to prevent flying dust and debris.
3. If the equipment starts to abnormally vibrate,
STOP the compressor immediately and
check for the cause.
WARNING
Never change the safety valve or pressure
switch settings. Keep safety valve free from
paint and other accumulations. See compressor
specification decal for maximum operating
pressure. Do not operate with the pressure
switch set higher than the maximum operating
pressure.

Spraying precautions
Page 4
Perform these maintenance operations
1. Do Not spray in the vicinity of open flames
or other places where a spark can cause
ignition. Do Not smoke when spraying
paint, insecticides, or other flammable
substances.
1. When spraying with solvents or toxic chemi-
cals, follow the instructions provided by the
chemical manufacturer. Consult a safety
expert if unsure about the use of masks or
respirators.
2. If the material you intend to spray contains
trichloreoethane and methylene chloride, do
not use accessories that contain aluminum or
galvanized materials, as these chemicals can
react with galvanized components causing
corrosion and weakening equipment. Use
stainless steel accessories.
WARNING
Never point a spray gun at yourself or any
other person or animal. Accidental discharge
may result in serious injury.
Reduce the risk of dangerous
environment
WARNING
Extreme caution should be taken when
spraying flammable liquids as the spark from
a motor or pressure switch may cause a fire
or explosion. Ample ventilation must be
provided.
WARNING
Spray in a well ventilated area to keep fumes
from collecting and causing serious injury and
fire hazards.
Be informed about the materials you use
1. Do regular maintenance; keep all nuts, bolts,
and screws tight, to be sure equipment is in
safe working condition.
2. Inspect tank yearly for rust, pin holes or any
other imperfections that could cause it to
become unsafe.
NEVER attempt to repair or modify a tank!
Welding, drilling or any other modification will
weaken the tank resulting in damage from
rupture or explosion. Always replace worn,
cracked or damaged tanks.
3. Clean electrical equipment with an approved
cleaning agent, such as a dry, non-flam-
mable cleaning solvent.
Daily
Check oil level at sight glass. Oil level should
be 1/2 to slightly higher in the oil sight glass.
Drain moisture from tank.
Verify the pressure switch unloader is
working by listening for a brief hissing sound
when the compressor shuts off.
Visually check the compressor for loose parts,
excessive noise or vibration. Tighten any
necessary part.
WARNING
4. Drain tanks of moisture after each day’s use.
If unit will not be used for awhile, it is best to
leave the drain cock open until such time as it
is to be used. This will allow moisture to
completely drain out and help prevent
corrosion of inside of tank.
5. Always disconnect from power source before
working on or near a motor, or its connected
load. If power disconnect point is out-of-
sight, secure it in the “OFF” position and tag it
to prevent unexpected application of power.
Disconnect power and depressurize system
before servicing air compressor. Slightly open
drain cock after shutting off compressor.
Monthly
(Make sure the main power is off.) Check the belts
for tension. Belts should not move up and down
when the compressor runs and when stopped,
should not have more than ½ in of play when
depressed. Be careful not to over tighten belts
during adjustment.
Remove and check air filter, replace if necessary.
Change oil every 3 months or 300 hours. A
compressor grade 30 wt non-detergent oil should
be used. 40 wt non-detergent for single stage.
WARNING

Page 5
WIRING
TYPICAL COMPRESSOR INSTALLATION
GLOSSARY OF TERMS
Air Filter
Porous element contained within a metal or
plastic housing attached to the compressor
cylinder head which removes impurity from the
intake air of the compressor.
Air Tank
Cylindrical component which contains the
compressed air.
Check Valve
Device which prevents compressed air from
flowing back from the air tank to the compres-
sor pump.
Electric Motor
Device which provides the rotational force
necessary to operate the compressor pump.
Pressure Gauge
Device which shows the tank or regulated
pressure of the compressed air.
Pressure Switch
Device which automatically controls the on/off
cycling of the compressor. It stops the
compressor when the cut-off pressure in
the tank is reached and starts the compressor
when the air pressure drops below the cut-in
pressure.
PSI (Pounds per Square Inch)
Measurement of the pressure exerted by the
force of air. The actual psi is measured by a
pressure gauge on the compressor.
Pump
Device which produces the compressed air
with a reciprocating piston contained within a
cylinder.
Safety Valve
Device which prevents air pressure in the air
tank from rising over a predetermined limit.
Thermal Overload Switch
Device, integrated into the electric motor winding,
which automatically “shuts off” the compressor
if the temperature of the electric motor exceeds
a predetermined limit.
Flex
Hose
Air
Dryer
To Air System
Vibration Pads
Regulator

To reduce the risk of electrical hazards, fire
hazards or damage to the compressor, use
proper circuit protection. Your compressor
is wired at the factory for operation using
the voltage shown. Connect the compressor
to a power source with the correct breaker
size.
Adequate wiring and motor protection
should be provided for all stationary
compressors. Wiring used for other
machinery should not be used. A
qualified electrician familiar with local
electrical codes in your area should be
used. Size supply wiring per NEC (National
Electric Code) requirements.
WIRING
ALL ELECTRICAL WIRING SHOULD BE DONE
BY A QUALIFIED ELECTRICIAN
General Information
Electrical connections must be properly
grounded. Ground connections should be
connected at the grounding screw.
Overheating, short circuiting and fire damage
will result from inadequate wiring.
WARNING
WARNING
WARNING
CAUTION
WIRING
Single Phase
Ground
Incoming power should
be connected to L1 and
L2 at the Top of the
Magnetic Starter.
Three Phase
Ground
Incoming power
should be
connected to
L1, L2 & L3 at
the Top of the
Magnetic Starter.
DO NOT MAKE CONNECTIONS
AT THE PRESSURE SWITCH
(Units with Magnetic Starters)
DUPLEX
Power should be brought into the
left hand starter. Do not bring power
to both starters.
For Models Without Magnetic Starter
Incoming power
should be connected
to the posts
marked (LINE)
Do Not Make
Connections On
Prewired Posts
Marked (MOTOR)!
Electrical connections
must be properly
grounded. Ground
connections should be
connected at a
grounding screw.
Page 6
Overload
Adjustment
+
-

Note:Make sure to follow instructions carefully to avoid a short and possible damage
to the starter solenoid and/or battery.
1. Connect the positive (+) terminal on the battery to the starter solenoid.
2. Connect the negative (-) terminal on the battery to an engine mounting bolt or other
acceptable ground connection.
Always connect the positive(+) battery cable to the starter solenoid before connecting
the negative(-) battery cable.
NUMBER 2 WIRE OR LARGER IS REQUIRED
(Gas Drive Models)
Battery Connection Instructions for Electric Start Engines
PLEASE REFER TO YOUR ENGINE OPERATION MANUAL FOR PROPER STARTING
INSTRUCTIONS.
GASOLINE DRIVEN COMPRESSORS ARE EQUIPPED WITH A COLD START
VALVE FOR LOADLESS STARTS. THERE IS NO NEED TO MANUALLY UNLOAD
AIR PRESSURE.
BATTERY
(12 Volt)
(+)(-)
GROUND
Starter Solenoid
STARTING THE COMPRESSOR
Prior to actually running the compressor,
check the following items:
Crankcase oil - Make sure the sight glass
shows ½ full or slightly above.
Make sure all rags, tools, oil, etc. are away
from the unit.
Open the air system to free it of any pressure.
Switch the compressor on for a few
revolutions to make sure the rotation is
correct. Correct rotation is clockwise
when facing the sight glass on the pump.
Operate the compressor for a few minutes
unloaded (air system open) then allow the
compressor to pump up. Make sure the
electrical pressure switch properly switches
off the compressor according to the setting
desired. 175 for Two Stage.
(135 psi - Single Stage or 165 psi - RCP-561VNS)
Make sure the pressure in the tank does
not exceed its rating. Single Stage units - 135 psi
Two Stage units at a maximum of 175 psi.
(165 for Model RCP-561VNS)
If the pressure gauge indicates a pressure that
is higher than these maximum pressures,
shut off compressor immediately and call
your distributor.
STARTING THE COMPRESSOR
CAUTION
Page 7

QP Compressors
CP Premium and QP models come equipped with low oil level switches and automatic tank
drains. The QP models also include protection against over-heating.
Page 8
Low Oil Level Switch
OIL
Target Oil Level
Oil Vent
Plug
The function of the low oil level switch
is to keep the air compressor from
starting if the oil level drops beyond
a certain point.
For compressors outfitted with the
low oil level switch, the oil should
in the top 1/3 of the oil sight glass.
When changing or adding oil, it is
important to remove the Oil Vent
Plug to allow for the oil to flow
completely into the switch.
(Please Note: If overfilled, oil will flow out
of the oil vent hole)
Thermal Protection - QP Models
If the cooling fan were to fail or
internal temperature were to reach
180°F the QP models are outfitted
with a thermal fuse.
When tripped, the fuse can be reset.
The canopy will need to be removed
to reset the thermal fuse.
Location of Fuse
(Inside Canopy
Behind Fan)
Press to
Reset
You have purchased a state of the art Chicago Pneumatic QP compressor. The QP comes equipped
with sound attenuating enclosure. For maintenance, the canopy and side foam pieces will need
to be removed.
To remove the canopy, simply remove the 6 fasteners and lift the canopy straight up and off.
QP and Elite Compressors

Page 9
!
DANGER
Low discharge pressure 1. Reduce air demand or use a compressor
with more air capacity.
2. Listen for air leaks. Apply a soap solution
to all fittings and connections. Bubbles
will form at points of leakage. Tighten
or replace fittings or connections.
3. Clean or replace air filter.
4. Replace necessary gaskets.
5. Remove head and inspect for broken or
misaligned valves. Replace valves, if
necessary.
Install a new head gasket
each time head is removed
1. Tighten drive pulley or flywheel bolt.
2. Check for proper oil level. Low or dirty
oil may cause bearing damage.
3. Replace connecting rod and/or connecting
rod bearings.
4. Replace check valve.
with air pressure in tank
1. Replace with new piston rings.
2. Clean or replace air filter.
3. Drain oil to proper oil level.
4. Use a quality non-detergent 30 or 40wt
oil specified for each model (Page 4).
1. Drain tank at least once per day.
2. Add an inline filter to reduce moisture in
the air line.
1. Check voltage with volt meter across both
legs of incoming power. Check reset button
on motor.
2. Repair or replace pressure switch.
3. Replace check valve or pressure switch.
Do not remove check valve
with air pressure in tank
1. Make sure the breaker is sized properly.
See page 6 in this manual.
2. Check voltage with volt meter across both
legs of incoming power.
3. Replace motor.
4. Check all electrical connections.
5. Adjust or replace pressure switch.
6. Replace check valve.
Do not remove check valve
with air pressure in tank
1. Replace check valve.
Do not remove check valve
with air pressure in tank
2. Tighten or replace fittings or connections.
3. Replace tank. Do not attempt to repair tank.
Do not remove check valve
1. Compressor too small for
application
2. Air leaks
3. Restricted intake air
4. Blown gasket(s)
5. Broken or misaligned valves
!
DANGER
!
DANGER
!
DANGER
1. Loose drive pulley or flywheel
2. Low on oil
3. Worn connecting rod or
connecting rod bearing
4. Noisy check valve
1. Worn piston rings
2. Restricted intake air
3. Too much oil in compressor
4. Incorrect oil viscosity
1. Normal. Amount of water will
increase as humidity in the
air increases.
1. Low voltage
2. Malfunctioning pressure switch
3. Malfunctioning check valve
1. Incorrect breaker size
2. Low voltage
3. Malfunctioning motor
4. Loose electrical connections
5. Malfunctioning pressure switch
6. Malfunctioning check valve
Tank does not hold
pressure when not
running and shut off
valve is closed
Breaker or reset
repeatedly trips
Will not run or motor
hums
Water in tank and/or
discharge line
Excessive oil carryover
Excessive noise
“knocking”
TROUBLESHOOTING GUIDE
1. Malfunctioning check valve
2. Loose fittings or connections
3. Crack or pin hole in tank
CAUTION
!

Page 10
1. Replace pressure switch if it does not release
air pressure briefly when unit shuts off.
Do not remove pressure
switch with air pressure in
tank
1. Make sure unit is mounted on a level surface
with vibration pads.
2. Replace belts. Align and tighten properly.
3. Align flywheel and drive pulley.
1. Reduce air demand or use a compressor
with more air capacity.
2. Clean all cooling surfaces of dirt and dust.
3. Install compressor in an area with adequate
cool dry air.
1. Malfunctioning check valve
Overheating
TROUBLESHOOTING GUIDE (Continued)
Pressure switch un-
loader constantly
leaking air
1. Replace check valve if unloader bleeds
constantly.
Do not remove check valve
with air pressure in tank
!
DANGER
Pressure switch not
unloading
1. Malfunctioning pressure
switch
!
DANGER
Excessive vibration
1. Compressor too small for
application
2. Cooling surfaces dirty
3. Improper cooling
1. Improper installation
2. Loose belts
3. Misaligned flywheel or
drive pulley

Do not open a manuall tank drain valve on any air tank containing
more than 30 PSIG of air pressure!
Never attempt to releive an air tank by removing a pipe plug or
any other system component!
Manually Draining An Air Tank:
Step 1) Disconnect & lockout the compressor from the power source (elec
tric models) or disconnect the spark plug wire from the spark plug
(gas engine models).
Step 2) Tank(s) subjected to freezing temperatures may contain ice. Store
the compressor in a heated area before attempting to drain mois
ture from the tank(s). Reduce the air pressure in the tank to 30
PSIG by pulling the pressure relief valve ring (refer to Fig. 3-4,
Checking Pressure Relief Valves & Relieving System Pres
sure ).
Step 3) Slowly open the drain valve and allow the moisture and air mixture
to drain from the tank.
Step 4) Once the moisture has been completely drained, close the drain
valve.
Oil and moisture residue must be drained from the air receiver
daily or after each use. Accumulations of o\ 35l residue in the receiver
can be ignited by k\ 30bers of carbon created by the heat of compression
causing an explosion, damage to property and injury to personnel
-
WARNING
WARNING
WARNING

Explanation of Tank Drain Decal
Read and understand
the instruction manual
WARNING ! Drain the tank
WARNING !
Condensation could cause
rust resulting in reduced
wall thickness and risk of
explosion.
Drain the tank daily
Visually inspect the tank
every year
Drain locator
(general location)
Visual inspection log
(annual entries made by
operator)
Air Tank Inspection
The factory recommends that all
air tanks be inspected at scheduled inter
vals. Refer to Fig. 3-5 Recommended
Air Tank Inspection Intervals
relative information.
Refer to federal, state or provincial,
or local codes for mandatory air tank
Fig. 3-5 Recommended Air Tank Inspection Intervals
Tank
Capacity
Horizontal
or
Vertical
Minimum Allowable
Wall Thickness Visually
Inspect
Head Shell
30 Gal. Horizontal .094 .106 Yearly
60 Gal. Horizontal .109 .135 Yearly
60 Gal. Vertical .109 .111 Yearly
80 Gal. Horizontal .109 .135 Yearly
80 Gal. Vertical .131 .133 Yearly
120 Gal. Horizontal .131 .162 Yearly
120 Gal. Vertical .163 .199 Yearly
200 Gal. Horizontal .163 .199 Yearly
240 Gal. Horizontal .163 .199 Yearly
-
for
maintenance information.
Hydrostatically
Inspect
10 Years
10 Years
10 Years
10 Years
10 Years
10 Years
10 Years
10 Years
10 Years
-
-
-

Part Callouts
Compressor
Motor
Tank
Check Valve
Pressure Switch
Discharge Line
Ball Valve
Inlet Filter
Water/Tank Drain
Compressor
Engine
Tank
Pressure Gauge
Inlet Filter
Water/Tank Drain
Pilot/Unloader Valve
Idle Control
Drive Belt
Belt Guard
Drive Belt
Magnetic Starter
Pressure Gauge
Ball Valve
Electric
Gas Drive
Page 11

RCP-220P RCP-226VP RCP-3561V
Compressor 1312100119 1312100119 1312100123
Motor 1312100388 1312100388 1312100390
Tank 1312100473 1312100475 1312100481
Check Valve 1312100170 1312100170 1312100170
Pressure Switch 1312100409 1312100409 1312100407
Safety Valve 1312100005 1312100005 1312100005
Pressure Gauge 1312100006 1312100006 1312100378
Discharge Line 1312100213 1312100213 1312100207
Inlet Filter 6229020500 6229020500 6229020500
Water Drain 1312100360 1312100360 1312100360
BeltGuard (front) 6214343100 6214343100 6214343100
BeltGuard (back) 6222019500 6222019500 6222019500
Drive Pulley 1312100440 1312100440 1312100442
Drive Belt 1312100129 1312100129 1312100134
Unloader Line 1312100026 1312100026 1312100026
Power Cord 1312100007 1312100007 N/A
Wheel 1312100060 1312100029 N/A
Handle 2236107285 2236107294 N/A
ELECTRIC GAS DRIVE
RCP-1530 RCP-2030 RCP-5530 RCP-6030 RCP-908R RCP-908H RCP-128-I
Compressor 1312100123 1312100123 Compressor 1312100123 1312100123 4116090019 4116090019 4116090019
Motor 1312100388 1312100388 Engine 1312100219 1312100230 1312100231 1312100221 1312100229
Tank TK8TO TK8TO Tank TK8TO TK8TO TK10T TK10T TK10T
Check Valve 1312100170 1312100170 Idle Control 1312100382 1312100382 1312100382 1312100382 1312100381
Pressure Switch 1312100407 1312100407 Unloader/Pilot Valve 1312100496 1312100496 1312100495 1312100495 1312100495
Safety Valve 1312100005 1312100005 Safety Valve 1312100005 1312100005 9710533300 9710533300 9710533300
Pressure Gauge 1312100378 1312100378 Pressure Gauge 1312100378 1312100378 1312100378 1312100378 1312100378
Discharge Tube 1312100206 1312100206 Discharge Tube 1312100205 1312100205 1312100205 1312100205 1312100205
Ball Valve 1312100161 1312100161 Ball Valve 1312100161 1312100161 1312100161 1312100161 1312100161
Inlet Filter 2236102112 2236102112 Inlet Filter 2236102112 2236102112 1312100374 1312100374 1312100374
Tank Drain 1312100360 1312100360 Tank Drain 1312100360 1312100360 1312100360 1312100360 1312100360
Unloader Line 1312100373 1312100373 BeltGuard (front) 1312100146 1312100146 1312100150 1312100150 1312100150
BeltGuard (front) 1312100146 1312100146 BeltGuard (back) 1312100147 1312100147 1312100149 1312100149 1312100149
BeltGuard (back) 1312100147 1312100147 Belt Guard Fastener 1312100076 1312100076 1312100076 1312100076 1312100076
Belt Guard Fastener 1312100076 1312100076 Drive Pulley 1312100441 1312100441 1312100419 1312100419 1312100419
Drive Pulley 1312100438 1312100439 Drive Belt 1312100131 1312100131 1312100136 1312100136 1312100136
Drive Belt 1312100130 1312100130 Wheel 1312100461 1312100461 1312100461 1312100461 1312100461
Wheel 1312100461 1312100461
Power Cord 1312100007 1312100007
Single Stage and Contractor
Page 12

Two Stage
RCP-561VNS RCP-581VNS RCP-381VS RCP-381HS RCP-338VS/4 RCP-338HS/4 RCP-581V RCP-581H RCP-583V/4 RCP-583H/4
Pump 4116090112 4116090112 4116090019 4116090019 4116090019 4116090019 4116090019 4116090019 4116090019 4116090019
Motor 1312100389 1312100389 1312100399 1312100399 1312100398 1312100398 1312100399 1312100399 1312100398 1312100398
Tank 1312100481 1312100488 1312100488 1312100485 1312100488 1312100485 1312100488 1312100485 1312100488 1312100488
Check Valve 1312100168 1312100170 1312100169 1312100172 1312100169 1312100172 1312100169 1312100172 1312100169 1312100169
Pressure Switch 1312100408 1312100408 1312100406 1312100406 1312100406 1312100406 1312100406 1312100406 1312100406 1312100406
Safety Valve 1310251870 9710533300 9710533300 9710533300 9710533300 9710533300 9710533300 9710533300 9710533300 9710533300
Pressure Gauge 1312100378 1312100378 1312100378 1312100378 1312100378 1312100378 1312100378 1312100378 1312100378 1312100378
Discharge Line 1312100208 1312100200 1312100198 1312100199 1312100198 1312100199 1312100198 1312100199 1312100198 1312100198
Ball Valve 1312100162 1312100163 1312100163 1312100163 1312100163 1312100163 1312100163 1312100163 1312100163 1312100163
Inlet Filter 1312100376 1312100376 1312100374 1312100374 1312100374 1312100374 1312100374 1312100374 1312100374 1312100374
Water Drain 1312100360 1312100360 1312100360 1312100360 1312100360 1312100360 1312100360 1312100360 1312100360 1312100360
Belt Guard (Front) 1312100146 1312100150 1312100150 1312100150 1312100150 1312100150 1312100150 1312100150 1312100150 1312100150
Belt Guard (Back) 1312100145 1312100148 1312100148 1312100148 1312100148 1312100148 1312100148 1312100148 1312100148 1312100148
Belt Guard Clip 1312100076 1312100076 1312100076 1312100076 1312100076 1312100076 1312100076 1312100076 1312100076 1312100076
Drive Pulley 1312100442 1312100442 1312100422 1312100422 1312100422 1312100422 1312100422 1312100422 1312100422 1312100422
Drive Belt 1312100132 1312100137 1312100140 1312100140 1312100140 1312100140 1312100140 1312100140 1312100140 1312100140
Magnetic Starter No Starter Req. No Starter Req.
Single Phase (208V-230V) N/A N/A 1312100191 1312100191 N/A N/A 1312100191 1312100191 N/A N/A
Three Phase (208-230V) N/A N/A N/A N/A 1312100192 1312100192 N/A N/A 1312100192 1312100192
Three Phase (460V) N/A N/A N/A N/A 1312100193 1312100193 N/A N/A 1312100193 1312100193
AfterCooler Pump Mounted Pump Mounted Pump Mounted Pump Mounted Pump Mounted Pump Mounted Pump Mounted Pump Mounted Pump Mounted Pump Mounted
Low Oil Level Switch N/A N/A N/A N/A N/A N/A 1400319 1400319 1400319 1400319
Auto Tank Drain N/A N/A N/A N/A N/A N/A 1312100110 1312100110 1312100110 1312100110
Beltguard Aftercooler N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
RCP-7581HS RCP-7583VS/4 RCP-7583HS/4 RCP-7581V RCP-7581H RCP-7583V/4 RCP-7583H/4 RCP-10123VS/4 RCP-10123HS/4 RCP-10123V/4
Pump 4116090019 4116090019 4116090019 4116090019 4116090019 4116090019 4116090019 4116090148 4116090148 4116090148
Motor 1312100400 1312100398 1312100397 1312100400 1312100397 1312100397 1312100397 1312100401 1312100401 1312100401
Tank 1312100485 1312100488 1312100485 1312100488 1312100485 1312100488 1312100485 1312100469 1312100465 1312100469
Check Valve 1312100172 1312100169 1312100172 1312100169 1312100172 1312100169 1312100172 1312100172 1312100172 1312100167
Pressure Switch 1312100406 1312100406 1312100406 1312100406 1312100406 1312100406 1312100406 1312100406 1312100406 1312100406
Safety Valve 9710533300 9710533300 9710533300 9710533300 9710533300 9710533300 9710533300 9710533300 9710533300 9710533300
Pressure Gauge 1312100378 1312100378 1312100378 1312100378 1312100378 1312100378 1312100378 1312100378 1312100378 1312100378
Discharge Line 1312100199 1312100198 1312100199 1312100198 1312100198 1312100198 1312100199 1312100011 1312100011
1312100201(top
)
1312100202(bt
m)
Ball Valve 1312100163 1312100163 1312100163 1312100163 1312100163 1312100163 1312100163 1312100163 1312100163 1312100163
Inlet Filter 1312100374 1312100374 1312100374 1312100374 1312100374 1312100374 1312100374 1312100375 1312100375 1312100375
Water Drain 1312100360 1312100360 1312100360 1312100360 1312100360 1312100360 1312100360 1312100360 1312100360 1312100360
Belt Guard (Front) 1312100150 1312100150 1312100150 1312100150 1312100150 1312100150 1312100150 1312100153 1312100153 1312100153
Belt Guard (Back) 1312100148 1312100148 1312100148 1312100148 1312100148 1312100148 1312100148 1312100151 1312100151 1312100151
Belt Guard Clip 1312100076 1312100076 1312100076 1312100076 1312100076 1312100076 1312100076 1312100076 1312100076 1312100076
Drive Pulley 1312100420 1312100420 1312100420 1312100420 1312100420 1312100420 1312100420 1312100422 1312100422 1312100422
Drive Belt 1312100139 1312100139 1312100139 1312100139 1312100139 1312100131 1312100139 1312100144 1312100144 1312100144
Magnetic Starter
Single Phase (208V-230V) 1312100195 N/A N/A 1312100195 1312100195 N/A N/A N/A N/A N/A
Three Phase (208-230V) N/A 1312100196 1312100196 N/A N/A 1312100196 1312100196 1312100188 1312100188 1312100188
Three Phase (460V) N/A 1312100197 1312100197 N/A N/A 1312100197 1312100197 1312100189 1312100189 1312100189
AfterCooler Pump Mounted Pump Mounted Pump Mounted Pump Mounted Pump Mounted Pump Mounted Pump Mounted Pump Mounted Pump Mounted Pump Mounted
Low Oil Level Switch N/A N/A N/A 1400319 1400319 1400319 1400319 N/A N/A 1400320
Auto Tank Drain N/A N/A N/A 1312100110 1312100110 1312100110 1312100110 N/A N/A 1312100110
Beltguard Aftercooler N/A N/A N/A N/A N/A N/A N/A N/A N/A 1312100108
Page 13

Gas Drive and Duplex
RCP-930G RCP-1030G RCP-1130G RCP-1230GK RCP-1230G RCP-1330G
Compressor 4116090137 4116090137 4116090019 4116090019 4116090019 4116090019
Engine 1312100232 1312100220 1312100223 1312100229 1312100229 1312100224
Tank 1312100479 1312100479 1312100479 1312100479 1312100479 1312100479
Unloader Valve 1312100497 1312100497 1312100497 1312100497 1312100497 1312100497
Safety Valve 9710533300 9710533300 9710533300 9710533300 9710533300 9710533300
Pressure Gauge 1312100378 1312100378 1312100378 1312100378 1312100378 1312100378
Discharge Line 1312100217 1312100217 1312100217 1312100217 1312100217 1312100217
Ball Valve 1312100163 1312100163 1312100163 1312100163 1312100163 1312100163
Inlet Filter 6211471600 6211471600 1312100374 1312100374 1312100374 1312100374
Tank Drain 1312100361 1312100361 1312100361 1312100361 1312100361 1312100361
BeltGuard (front) 1312100150 1312100150 1312100150 1312100150 1312100150 1312100150
BeltGuard (back) 1312100149 1312100149 1312100149 1312100149 1312100149 1312100149
Belt 1312100136 1312100137 1312100120 1312100120 1312100120 1312100120
Beltguard Clip 1312100076 1312100076 1312100076 1312100076 1312100076 1312100076
Unloader Line 1312100373 1312100373 1312100373 1312100373 1312100373 1312100373
Idle Control 1312100382 1312100382 1312100382 1312100381 1312100381 1312100381
Drive Pulley 1312100443 1312100443 1312100419 1312100419 1312100420 1312100420
RCP-10121D RCP-10123D RCP-10123D4 RCP-15121D RCP-15123D RCP-15123D4 RCP-15201D RCP-15203D RCP-15203D4 RCP-20123D RCP-20123D4
Compressor 4116090019 4116090019 4116090019 4116090019 4116090019 4116090019 4116090019 4116090019 4116090019 4116090148 4116090148
Motor 1312100399 1312100398 1312100398 1312100400 1312100397 1312100397 1312100397 1312100397 1312100397 1312100401 1312100401
Tank 1312100463 1312100463 1312100463 1312100463 1312100463 1312100463 1312100471 1312100471 1312100471 1312100471 1312100471
Check Valve 1312100171 1312100171 1312100171 1312100171 1312100171 1312100171 1312100171 1312100171 1312100171 1312100172 1312100172
Pressure Switch 1312100406 1312100406 1312100406 1312100406 1312100406 1312100406 1312100406 1312100406 1312100406 1312100406 1312100406
Safety Valve 9710533300 9710533300 9710533300 9710533300 9710533300 9710533300 9710533300 9710533300 9710533300 9710533300 9710533300
Pressure Gauge 1312100378 1312100378 1312100378 1312100378 1312100378 1312100378 1312100378 1312100378 1312100378 1312100378 1312100378
Discharge Line
1312100211(Lt.)
1312100212(Rt.)
1312100211(Lt.)
1312100212(Rt.)
1312100211(Lt.)
1312100212(Rt.)
1312100211(Lt.)
1312100212(Rt.)
1312100211(Lt.)
1312100212(Rt.)
1312100211(Lt.)
1312100212(Rt.)
Custom
Made
Custom
Made
Custom
Made
Custom
Made
Custom
Made
Ball Valve 1312100160 1312100160 1312100160 1312100160 1312100160 1312100160 1312100160 1312100160 1312100160 1312100160 1312100160
Inlet Filter 1312100374 1312100374 1312100374 1312100374 1312100374 1312100374 1312100374 1312100374 1312100374 1312100374 1312100375
Filter Element FE001 FE001 FE001 FE001 FE001 FE001 FE001 FE001 FE001 FE003 FE003
Water Drain 1312100360 1312100360 1312100360 1312100360 1312100360 1312100360 1312100360 1312100360 1312100360 1312100360 1312100360
Belt Guard (Front) 1312100150 1312100150 1312100150 1312100150 1312100150 1312100150 1312100150 1312100150 1312100150 1312100153 1312100153
Belt Guard (Back) 1312100148 1312100148 1312100148 1312100148 1312100148 1312100148 1312100148 1312100148 1312100148 1312100152 1312100152
Drive Belt 1312100140 1312100140 1312100140 1312100139 1312100139 1312100139 1312100139 1312100139 1312100139 1312100142 1312100142
Drive Pulley 1312100422 1312100422 1312100422 1312100420 1312100420 1312100420 1312100420 1312100420 1312100420 1312100422 1312100422
Unloader Line 1312100373 1312100373 1312100373 1312100373 1312100373 1312100373 1312100373 1312100373 1312100373 1312100373 1312100373
Magnetic Starter
Single Phase 1312100191 N/A N/A 1312100195 N/A N/A 1312100195 N/A N/A N/A N/A
Three Phase (208-230V) N/A 1312100192 N/A N/A 1312100196 N/A N/A 1312100196 N/A 1312100188 N/A
Three Phase (460V) N/A N/A 1312100193 N/A N/A 1312100197 N/A N/A 1312100197 N/A 1312100189
Alternator
Single Phase 1312100111 N/A N/A 1312100111 N/A N/A 1312100111 N/A N/A N/A N/A
Three Phase (208-230V) N/A 1312100111 N/A N/A 1312100111 N/A N/A 1312100111 N/A 1312100111 N/A
Three Phase (460V) N/A N/A 1312100112 N/A N/A 1312100112 N/A N/A 1312100112 N/A 1312100112
Page 14

RCP-581VQP RCP-583VQP RCP-7581VQP RCP-7583VQP
Compressor 4116090019 4116090019 4116090019 4116090019
Motor 1312100399 1312100398 1312100400 1312100397
Tank 1312100488 1312100488 1312100488 1312100488
Check Valve 1312100169 1312100169 1312100169 1312100169
Press. Switch 1312100570 1312100570 1312100570 1312100570
Safety Valve 9710533300 9710533300 9710533300 9710533300
Press. Gauge 1312100378 1312100378 1312100378 1312100378
Mag. Starter 1312100191 1312100192 1312100195 1312100196
Canopy 1312202180 1312202180 1312202180 1312202180
Tank Drain 1312100110 1312100110 1312100110 1312100110
Ball Valve 1312100163 1312100163 1312100163 1312100163
Disch. Line 1312100198 1312100198 1312100198 1312100198
Inlet Filter 1312100097 1312100097 1312100097 1312100097
Low Oil Switch 1312100014 1312100014 1312100014 1312100014
Blower 1312100088 1312100088 1312100088 1312100088
Belt Guard 1312100148 1312100148 1312100148 1312100148
1312100150 1312100150 1312100150 1312100150
Belt 1312100373 1312100373 1312100139 1312100139
Belt Guard Clip 1312100076 1312100076 1312100076 1312100076
Unloader Line 1312100373 1312100373 1312100373 1312100373
Drive Pulley 1312100442 1312100442 1312100420 1312100420
High Temp Switch 1312100089 1312100089 1312100089 1312100089
RCP QP
Page 15

RCP-C (Iron Series)
RCPC581VS RCPC583VS RCPC583VS4 RCPC7581VS RCPC7583VS RCPC7583VS4 RCPC10123VS RCPC10123VS4 RCPC10123HS
Compressor 1312100706 1312100706 1312100706 1312100706 1312100706 1312100706 1312202700 1312202700 1312202700
Motor 1312100399 1312101602 1312101602 1312100400 1312101601 1312101601 1312101600 1312101600 1312101600
Belt Guard 1312100982 1312100982 1312100982 1312100982 1312100982 1312100982 1312100983 1312100983 1312100983
Discharge Line 1312100994 1312100994 1312100994 1312100994 1312100994 1312100994 1312100717 1312100717 1312100717
Pressure Switch 1312100570 1312100570 1312100570 1312100570 1312100570 1312100570 1312100570 1312100570 1312100570
Unloader Line 1312100026 1312100026 1312100026 1312100026 1312100026 1312100026 1312100026 1312100026 1312100026
Safety Valve 9710533300 9710533300 9710533300 9710533300 9710533300 9710533300 9710533300 9710533300 9710533300
Pressure Gauge 1312100378 1312100378 1312100378 1312100378 1312100378 1312100378 1312100378 1312100378 1312100378
Tank 1312204700 1312204700 1312204700 1312204700 1312204700 1312204700 1312203800 1312203800 1312203900
Tank Drain 1312100360 1312100360 1312100360 1312100360 1312100360 1312100360 1312100360 1312100360 1312100360
Magnetic Starter 1312100659 1312100656 1312100654 1312100662 1312100658 1312100657 1312100661 1312100657 1312100661
Drive Pulley 1312100714 1312100714 1312100714 1312100938 1312100938 1312100938 1312100713 1312100713 1312100713
Bushing 1312100445 1312100445 1312100445 1312100445 1312100445 1312100445 1312100446 1312100446 1312100446
Belt 1312100993 1312100993 1312100993 1312100939 1312100939 1312100939 1312100736 1312100736 1312100736
Check Valve 1312100169 1312100169 1312100169 1312100169 1312100169 1312100169 1312100172 1312100172 1312100172
RCPC10123V RCPC10123V4 RCPC10123H RCPC10123H4 RCPC20123D RCPC20123D4 RCP20203D RCP20203D4
Compressor 1312202700 1312202700 1312202700 1312202700 1312202700 1312202700 1312202700 1312202700
Motor 1312101600 1312101600 1312101600 1312101600 1312101600 1312101600 1312101600 1312101600
Belt Guard 1312100983 1312100983 1312100983 1312100983 1312206400 1312206400 1312206400 1312206400 Left
1312206700 1312206700 1312206700 1312206700 Right
Discharge Line 1312100959 1312100959 1312100959 1312100959 1312100717 1312100717 1312100717 1312100717
1312100960 1312100960 1312100961 1312100961
Pressure Switch 1312100570 1312100570 1312100570 1312100570 1312100570 1312100570 1312100570 1312100570
Unloader Line 1312100026 1312100026 1312100026 1312100026 1312100026 1312100026 1312100026 1312100026
Safety Valve 9710533300 9710533300 9710533300 9710533300 9710533300 9710533300 9710533300 9710533300
Pressure Gauge 1312100378 1312100378 1312100378 1312100378 1312100378 1312100378 1312100378 1312100378
Tank 1312203800 1312203800 1312203900 1312203900 1312205700 1312205700 1312205800 1312205800
Tank Drain 1312100110 1312100110 1312100110 1312100110 1312100360 1312100360 1312100360 1312100360
Magnetic Starter 1312100661 1312100657 1312100661 1312100657 1312100661 1312100657 1312100661 1312100657
Drive Pulley 1312100713 1312100713 1312100713 1312100713 1312100713 1312100713 1312100713 1312100713
Bushing 1312100446 1312100446 1312100446 1312100446 1312100446 1312100446 1312100446 1312100446
Belt 1312100736 1312100736 1312100736 1312100736 1312100723 1312100723 1312100723 1312100723
Check Valve 1312100167 1312100167 1312100172 1312100172 1312100172 1312100172 1312100172 1312100172
Aftercooler 1312100611 1312100611 1312100611 1312100611
Low Oil Switch 1312100014 1312100014 1312100014 1312100014
LOS - Housing 1312100013 1312100013 1312100013 1312100013
Page 16