Chicago Pneumatic CPS 185 KD S8 T4F HOP User manual

Engine Kubota D1803-CR-TIE4
CPS 185 KD S8 T4F HOP
Instruction Manual for CP Compressor
English
•Always start and operate the engine in a well-ventilated area.
• If in an enclosed area, vent the exhaust to the outside.
• Do not modify or tamper with the exhaust system.
• Do not idle the engine except as necessary.
For more information go to www.P65warnings.ca.gov/diesel.
CALIFORNIA Proposition 65
WARNING
Breathing diesel engine exhaust exposes you to chemicals known to
the State of California to cause cancer and birth defects or other
reproductive harm.

CHICAGO PNEUMATIC - PORTABLE ENERGY DIVISION
www.cp.com
Printed matter No.
1310 3018 35
02/2020
Instruction Manual for CP Compressor
CPS 185 KD S8 T4F HOP
Original instructions

- 4 -
Warranty and Liability Limitation
Use only authorized parts.
Any damage or malfunction caused by the use of unauthorized parts is not covered by Warranty or Product Liability.
The manufacturer does not accept any liability for any damage arising from modifications, additions or conversions made
without the manufacturer's approval in writing.
Neglecting maintenance or making changes to the setup of the machine can result in major hazards, including fire risk.
While every effort has been made to ensure that the information in this manual is correct, American Pneumatic Tool does
not assume responsibility for possible errors.
Copyright 2020, Construction Equipment North America LLC, RockHill, SC USA.
Any unauthorized use or copying of the contents or any part there of is prohibited.
This applies in particular to trademarks, model denominations, part numbers and drawings.

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Preface
Please read the following instructions carefully before
starting to use your compressor.
It is a solid, safe and reliable machine, built according to
the latest technology. Follow the instructions in this
booklet and we guarantee you years of trouble free
operation.
Always keep the manual available near the machine.
In all correspondence always mention the compressor
type and serial number, shown on the data plate.
The company reserves the right to make changes without
prior notice.
Table of contents
1 Safety precautions .....................................7
1.1 Introduction ........................................................7
1.2 General safety precautions .................................7
1.3 Safety during use and operation .........................8
1.4 Safety during maintenance and repair ................9
1.5 Tool applications safety...................................... 9
1.6 Specific safety precautions .................................9
2 Leading particulars .................................12
2.1 General description ...........................................12
3 Main Parts ................................................14
4 Overview ...................................................16
4.1 Compressor regulating system
(load condition) ................................................16
4.2 Air flow ............................................................18
4.3 Oil system .........................................................18
4.4 Continuous regulating system ..........................18
5 Electrical system ......................................20
6 Operating instructions ............................23
6.1 Parking, towing and lifting instructions ...........23
6.1.1 Drawbar Preparations for Towing .................... 23
6.1.2 Parking Instructions .......................................... 24
6.1.3 Towing Instructions .......................................... 24
6.1.4 Lifting Instructions ........................................... 24
6.2 Before Starting ..................................................24
6.3 Starting / Stopping ............................................25
6.3.1 Emergency stop ................................................ 25
6.4 Controller XC1004 ...........................................26
6.4.1 Control panel .................................................... 26
6.4.2 Overview screen icons ...................................... 27
6.4.3 Starting ............................................................. 30
6.4.4 Stopping ............................................................ 30
6.4.5 View types ........................................................ 31
6.4.6 Fault codes ........................................................ 33
7 Maintenance .............................................34
7.1 Use of service paks ...........................................34
7.2 Preventive maintenance schedule .....................34
7.3 Oil specifications ..............................................36
7.3.1 Lubrication oils .................................................36
7.4 Oil level check ..................................................37
7.4.1 Check engine oil level .......................................37
7.4.2 Check compressor oil level ...............................37
7.4.3 Engine oil and oil filter change .........................37
7.4.4 Compressor oil and oil filter change .................37
7.5 Cleaning coolers ...............................................38
7.6 Battery care .......................................................38
7.6.1 Electrolyte .........................................................38
7.6.2 Recharging a battery ..........................................38
7.6.3 Battery maintenance ..........................................38
7.7 Storage ..............................................................38
8 Adjustments and servicing procedures .39
8.1 Adjustment of the continuous
regulating system ..............................................39
8.2 Air Filter engine/compressor ............................40
8.2.1 Main parts ..........................................................40
8.2.2 Cleaning the dust trap ........................................40
8.2.3 Replacing the air filter element .........................40
8.2.4 Air filter maintenance ........................................40
8.3 Air receiver .......................................................41
8.4 Safety valve ......................................................41
8.5 Fuel system .......................................................41
9 Problem solving .......................................42
9.1 Problem solving chart .......................................42
9.2 Alternator precautions ......................................42
10 Technical specifications ..........................44
10.1 Compressor /engine specifications ...................44
10.1.1 Reference conditions .........................................44
10.1.2 Limitations ........................................................44
10.1.3 Altitude unit performance curve .......................45
10.1.4 Performance data ...............................................46
10.2 Design data .......................................................47
10.2.1 Compressor ........................................................47