Chicago Pneumatic LF 82 Maintenance and service guide

Safety and operating instructions
Forward plate
LF 82
www.cp.com
www.CrowderSupply.com • Toll Free: 888-883-5144
Crowder Supply Co., Inc. • 8495 Roslyn St., Commerce City, CO 80022 • Toll Free: 888-883-5144 • www.CrowderSupply.com

3308 0031 01 | Original instructions2
LF 82
www.CrowderSupply.com • Toll Free: 888-883-5144
Crowder Supply Co., Inc. • 8495 Roslyn St., Commerce City, CO 80022 • Toll Free: 888-883-5144 • www.CrowderSupply.com

Contents
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
About the Safety and operating instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Safety instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Safety signal words. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Personal precautions and qualifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Operation, precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Transport, precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Maintenance, precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Storage, precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Design and function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Main parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Labels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Transport. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Lifting the machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Secure transport. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Fuel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Operating near edges. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Operating on slopes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Start and stop. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Operating. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
When taking a break. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Every 10 hours of operation (daily). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
After 20 hours of operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Every 100 hours of operation (weekly). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Every 500 hours of operation (yearly). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Disposal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Technical data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Machine data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Noise and vibration declaration statement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Noise and vibration data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Uncertainties, sound value. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
EC Declaration of Conformity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
EC Declaration of Conformity (EC Directive 2006/42/EC). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
33308 0031 01 | Original instructions
ContentsLF 82
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Crowder Supply Co., Inc. • 8495 Roslyn St., Commerce City, CO 80022 • Toll Free: 888-883-5144 • www.CrowderSupply.com

3308 0031 01 | Original instructions4
LF 82Safety and operating instructions
www.CrowderSupply.com • Toll Free: 888-883-5144
Crowder Supply Co., Inc. • 8495 Roslyn St., Commerce City, CO 80022 • Toll Free: 888-883-5144 • www.CrowderSupply.com

Introduction
Thank you for choosing Chicago Pneumatic brand products. For over a century, the
Chicago Pneumatic brand has represented performance and innovation in the
pneumatic tool industry.
Today the brand is found around the world on a range of pneumatic and hydraulic
tools that includes breakers, rock drills, chipping hammers, clay-diggers, picks and
busters, scabblers, pumps and a whole lot more.
The Chicago Pneumatic brand is associated with powerful and reliable products that
are easy to maintain and that give good value for the money.
For more information please visit www.cp.com
Atlas Copco Construction Tools AB
105 23 Stockholm
Sweden
About the Safety and operating
instructions
The aim of the instructions is to provide you with knowledge of how to use the
machine in an efficient, safe way. The instructions also give you advice and tell you
how to perform regular maintenance on the machine.
Before using the machine for the first time you must read these instructions carefully
and understand all of them.
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Safety instructions
To reduce the risk of serious injury or death to
yourself or others, read and understand the Safety
and operating instruction before installing,
operating, repairing, maintaining, or changing
accessories on the machine.
Post this Safety and operating instruction at work
locations, provide copies to employees, and make
sure that everyone reads the Safety and operating
instruction before operating or servicing the
machine.
In addition, the operator or the operator's employer
must assess the specific risks that may be present as
a result of each use of the machine.
Additional instructions for the engine can be found
in the manufacturer's engine manual.
Safety signal words
The safety signal words Danger, Warning and
Caution have the following meanings:
Indicates a hazardous situation
which, if not avoided, will result
in death or serious injury.
DANGER
Indicates a hazardous situation
which, if not avoided, could
result in death or serious injury.
WARNING
Indicates a hazardous situation
which, if not avoided, could
result in minor or moderate
injury.
CAUTION
Personal precautions and
qualifications
Only qualified and trained persons may operate or
maintain the machine. They must be physically able
to handle the bulk, weight, and power of the
machine. Always use your common sense and good
judgement.
Personal protective equipment
Always use approved protective equipment.
Operators and all other persons in the working area
must wear protective equipment, including at a
minimum:
>Protective helmet
>Hearing protection
>Impact resistant eye protection with side
protection
>Respiratory protection when appropriate
>Protective gloves
>Proper protective boots
>Appropriate work overall or similar clothing (not
loose-fitting) that covers your arms and legs.
Drugs, alcohol or medication
WARNING Drugs, alcohol or medication
Drugs, alcohol or medication may impair your
judgment and powers of concentration. Poor
reactions and incorrect assessments can lead to
severe accidents or death.
Never use the machine when you are tired or
under the influence of drugs, alcohol or
medication.
No person who is under the influence of drugs,
alcohol or medication may operate the machine.
Operation, precautions
DANGER Explosion hazard
If a warm machine or exhaust pipe comes into
contact with explosives, an explosion could occur.
During operating with certain materials, sparks and
ignition can occur. Explosions will lead to severe
injuries or death.
Never operate the machine in any explosive
environment.
Never use the machine near flammable materials,
fumes or dust.
Make sure that there are no undetected sources
of gas or explosives.
Avoid contact with the warm exhaust pipe or the
bottom of the machine.
DANGER Fire hazard
If a fire starts in the machine, it can cause injury.
If possible use an ABE-class powder extinguisher,
otherwise use a BE-type carbon dioxide fire
extinguisher.
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LF 82Safety and operating instructions
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DANGER Fuel hazard
The fuel is flammable and fuel fumes can explode
when ignited, causing serious injury or death.
Protect your skin from contact with the fuel. If fuel
has penetrated the skin, consult a qualified health
professional.
Never remove the filler cap, or fill the fuel tank
when the machine is hot.
Fill the fuel tank outdoors or in a clean and well
ventilated place, free from sparks and open
flames. Fill the fuel tank at least ten meters (30
feet) from the place where the machine is to be
used.
Release the filler cap slowly to let pressure escape.
Never overfill the fuel tank.
Make sure the filler cap is screwed on when the
machine is used.
Avoid spilling fuel on the machine, wipe off any
spilled fuel.
Check regularly for fuel leaks. Never use the
machine if it is leaking fuel.
Never use the machine in the proximity of material
that can generate sparks. Remove all hot or
spark-generating devices before starting the
machine.
Never smoke when filling the fuel tank or when
working with the machine or servicing it.
Only store fuel in a container that is specially
constructed and approved for the purpose.
Consumed fuel and oil containers must be taken
care of and returned to the retailer.
Never use your fingers to check for fluid leaks.
WARNING Unexpected movements
The machine is exposed to heavy strains during
operation. If the machine breaks or gets stuck, there
may be sudden and unexpected movement that can
cause injuries.
Always inspect the machine prior to use. Never
use the machine if you suspect that it is damaged.
Make sure that the handle is clean and free of
grease and oil.
Keep your feet away from the machine.
Never sit on the machine.
Never strike or abuse the machine.
Pay attention and look at what you are doing.
WARNING Dust and fume hazard
Dusts and/or fumes generated or dispersed when
using the machine may cause serious and permanent
respiratory disease, illness, or other bodily injury (for
example, silicosis or other irreversible lung disease
that can be fatal, cancer, birth defects, and/or skin
inflammation).
Some dusts and fumes created by compaction work
contain substances known to the State of California
and other authorities to cause respiratory disease,
cancer, birth defects, or other reproductive harm.
Some examples of such substances are:
>Crystalline silica, cement, and other masonry
products.
>Arsenic and chromium from chemically-treated
rubber.
>Lead from lead-based paints.
Dust and fumes in the air can be invisible to the
naked eye, so do not rely on eye sight to determine
if there is dust or fumes are the air.
To reduce the risk of exposure to dust and fumes,
do all of the following:
Perform site-specific risk assessment. The risk
assessment should include dust and fumes created
by the use of the machine and the potential for
disturbing existing dust.
Use proper engineering controls to minimize the
amount of dust and fumes in the air and to
minimize build-up on equipment, surfaces,
clothing, and body parts. Examples of controls
include: exhaust ventilation and dust collection
systems, water sprays, and wet drilling. Control
dusts and fumes at the source where possible.
Make sure that controls are properly installed,
maintained and correctly used.
Wear, maintain and correctly use respiratory
protection as instructed by your employer and as
required by occupational health and safety
regulations. The respiratory protection must be
effective for the type of substance at issue (and if
applicable, approved by relevant governmental
authority).
Work in a well ventilated area.
If the machine has an exhaust, direct the exhaust
so as to reduce disturbance of dust in a dust filled
environment.
Operate and maintain the machine as
recommended in the operating and safety
instructions
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Wear washable or disposable protective clothes
at the worksite, and shower and change into clean
clothes before leaving the worksite to reduce
exposure of dust and fumes to yourself, other
persons, cars, homes, and other areas.
Avoid eating, drinking, and using tobacco
products in areas where there is dust or fumes.
Wash your hands and face thoroughly as soon as
possible upon leaving the exposure area, and
always before eating, drinking, using tobacco
products, or making contact with other persons.
Comply with all applicable laws and regulations,
including occupational health and safety
regulations.
Participate in air monitoring, medical examination
programs, and health and safety training
programs provided by your employer or trade
organizations and in accordance with
occupational health and safety regulations and
recommendations. Consult with physicians
experienced in relevant occupational medicine.
Work with your employer and trade organization
to reduce dust and fume exposure at the worksite
and to reduce the risks. Effective health and safety
programs, policies and procedures for protecting
workers and others against harmful exposure to
dust and fumes should be established and
implemented based on advice from health and
safety experts. Consult with experts.
DANGER Exhaust gas hazard
The exhaust gas from the machine’s combustion
engine contains carbon monoxide which is
poisonous, and chemicals known to the State of
California and other authorities to cause cancer, birth
defects, or other reproductive harm. Inhalation of
exhaust fumes can cause serious injury, illness, or
death.
Never inhale exhaust fumes.
Ensure good ventilation (extraction of air by fan
if necessary).
WARNING Projectiles
Failure of the work piece, of accessories, or even of
the machine itself may generate high velocity
projectiles. During operating, splinters or other
particles from the compacted material may become
projectiles and cause personal injury by striking the
operator or other persons. To reduce these risk:
Use approved personal protective equipment and
safety helmet, including impact resistant eye
protection with side protection.
Make sure that no unauthorised persons trespass
into the working zone.
Keep the workplace free from foreign objects.
WARNING Slope hazards
During operation, secure the machine so it can not
fall if it is placed on a sloping ground. A fall can lead
to severe accidents and result in personal injury.
Always ensure that all personnel in the working
area are higher up the slope than the machine.
Always operate the machine straight up and down
when placed on slopes.
Never exceed the maximum recommended slope
angle when operating the machine. Follow the
recommendations.
WARNING Motion hazards
When using the machine to perform work-related
activities, you may experience discomfort in the
hands, arms, shoulders, neck, or other parts of the
body.
Adopt a comfortable posture whilst maintaining
secure footing and avoiding awkward
off-balanced postures.
Changing posture during extended tasks may
help avoid discomfort and fatigue.
In case of persistent or recurring symptoms,
consult a qualified health professional.
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WARNING Vibration hazards
Normal and proper use of the machine exposes the
operator to vibration. Regular and frequent exposure
to vibration may cause, contribute to, or aggravate
injury or disorders to the operator’s fingers, hands,
wrists, arms, shoulders and/or nerves and blood
supply or other body parts, including debilitating
and/or permanent injuries or disorders that may
develop gradually over periods of weeks, months,
or years. Such injuries or disorders may include
damage to the blood circulatory system, damage to
the nervous system, damage to joints, and possibly
damage to other body structures.
If numbness, persistent recurring discomfort,
burning sensation, stiffness, throbbing, tingling,
pain, clumsiness, weakened grip, whitening of the
skin, or other symptoms occur at any time, when
operating the machine or when not operating the
machine, stop operating the machine, tell your
employer and seek medical attention. Continued
use of the machine after the occurrence of any such
symptom may increase the risk of symptoms
becoming more severe and/or permanent.
Operate and maintain the machine as recommended
in these instructions, to prevent an unnecessary
increase in vibration.
The following may help to reduce exposure to
vibration for the operator:
If the machine has vibration absorbing handles,
keep them in a central position, avoid pressing
the handles into the end stops.
When the percussion mechanism is activated, the
only body contact with the machine you should
have are your hands on the handle or handles.
Avoid any other contact, for example supporting
any part of the body against the machine or
leaning onto the machine trying to increase the
feed force.
Make sure that the machine is well-maintained
and not worn out.
Immediately stop working if the machine
suddenly starts to vibrate strongly. Before
resuming the work, find and remove the cause of
the increased vibrations.
Participate in health surveillance or monitoring,
medical exams and training programs offered by
your employer and when required by law.
When working in cold conditions wear warm
clothing and keep hands warm and dry.
See the ”Noise and vibration declaration statement”
for the machine, including the declared vibration
values. This information can be found at the end of
these Safety and operating instructions.
WARNING Trapping hazard
There is a risk of neck ware, hair, gloves, and clothes
getting dragged into or caught by rotating machine
parts. This may cause choking, scalping, lacerations,
or death. To reduce the risk:
Never grab or touch a rotating machine part.
Avoid wearing clothing, neck ware or gloves that
may get caught.
Cover long hair with a hair net.
DANGER Electrical hazard
The machine is not electrically insulated. If the
machine comes into contact with electricity, serious
injuries or death may result.
Never operate the machine near any electric wire
or other source of electricity.
Make sure that there are no concealed wires or
other sources of electricity in the working area.
WARNING Concealed object hazard
During operating, concealed wires and pipes
constitute a danger that can result in serious injury.
Check the composition of the material before
operating.
Watch out for concealed cables and pipes for
example electricity, telephone, water, gas, and
sewage lines.
If the machine seems to have hit a concealed
object, switch off the machine immediately.
Make sure that there is no danger before
continuing.
WARNING Involuntary start
Involuntary start of the machine may cause injury.
Keep your hands away from the start and stop
device until you are ready to start the machine.
Learn how the machine is switched off in the event
of an emergency.
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WARNING Noise hazard
High noise levels can cause permanent and disabling
hearing loss and other problems such as tinnitus
(ringing, buzzing, whistling, or humming in the
ears). To reduce risks and prevent an unnecessary
increase in noise levels:
Risk assessment of these hazards and
implementation of appropriate controls is
essential.
Operate and maintain the machine as
recommended in these instructions.
If the machine has a silencer, check that it is in
place and in good working condition.
Always use hearing protection.
Transport, precautions
WARNING Loading and unloading
hazard
When the machine is lifted by a crane and similar
appliance, this can lead to injury.
Use marked lifting points.
Make sure that all lifting devices are dimensioned
for the weight of the machine.
Never remain under or in the immediate vicinity
of the machine.
Maintenance, precautions
WARNING Machine modification
Any machine modification may result in bodily
injuries to yourself or others.
Never modify the machine. Modified machines
are not covered by warranty or product liability.
Always use original parts, insertion tools, and
accessories.
Change damaged parts immediately.
Replace worn components in good time.
CAUTION High temperature
The machine's engine exhaust pipe, and bottom
become hot during operation. Touching them can
lead to burns.
Never touch a hot machine.
Never touch the bottom of the machine when its
hot.
Wait until the engine, exhaust pipe, and bottom
of the machine have cooled down before carrying
out maintenance work.
Storage, precautions
♦Keep the machine in a safe place, out of the reach
of children and locked up.
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Overview
To reduce the risk of serious injury or death
to yourself or others, read the Safety
instructions section found on the previous
pages of this manual before operating the
machine.
Design and function
LF compacters are specially designed for compacting
thin to medium layers of granular soils and, with the
added water tank, for asphalt. They are ideal for
repair jobs and maintenance work such as driveways,
pathways, and parking lots. With a block paving kit
they are also suitable for block paving applications.
No other use is permitted.
LF compacters must only be used in well-ventilated
areas, as is the case for all combustion engine
machines.
Do not tow the machine behind vehicles.
To choose the correct accessories, see the spare parts
list.
Main parts
Honda
A
BC
D
E
F
G
A. Fuel tank
B. Fuel filter
C. Air filter
D. Spark plug
E. Dipstick
F. V-belt
G. Eccentric element
Labels
The machine is fitted with labels containing
important information about personal safety and
machine maintenance. The labels must be in such
condition that they are easy to read. New labels can
be ordered from the spare parts list.
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Atlas Copco Construction Tools AB
105 23 Stockholm, Sweden
Type Operating mass kg Rated power kW Year of Mfg
Product Identification Number Made in China
Data plate
Atlas Copco Construction Tools AB
105 23 Stockholm, Sweden
Type Operating mass kg Rated power kW Year of Mfg
Product Identification Number Made in China
ABC
A. Machine type
B. Product Identification Number
C. The CE symbol means that the machine is
EC-approved. See the EC Declaration of
Conformity which is delivered with the
machine for more information.
Noise level label
WA
xxx
dB
The label indicates the guaranteed noise level
corresponding to EC-directive 2000/14/EC. See
"Technical data" for accurate noise level.
Lifting point label
Safety label
♦Fuel.
♦Use ear protectors.
♦Instruction manual. The operator must read the
safety, operation and maintenance instructions
before operating the machine.
♦Hand and arm entanglement. Keep hands at a
safe distance from the danger zone.
♦Hot surfaces in the engine compartment. Keep
hands at a safe distance from the danger zone.
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Transport
Lifting the machine
WARNING Lifting hazard
Never lift the machine without checking if it is intact.
A damaged machine can fall apart, which can result
in serious injury.
Check that all equipment is dimensioned in
accordance with applicable regulations.
Never tow the machine.
Only move the machine.
Never walk or stand under a lifted machine.
Only lift the machine by a hook on the frame.
Check that the shock absorbers and safety frame
are correctly attached and not damaged.
Check the machine's data plate for weight
information.
Lifting the machine
♦Before lifting the machine check that the shock
absorbers (A) and safety frame lifting point (B) are
correctly attached and not damaged.
♦Only use the safety frame lifting point (B) for
lifting the machine.
B
A
WARNING Transport hazard
During transportation always strap the machine
securely, otherwise it can cause injury.
Place lashing straps in a U-shape around the
bottom plate and secure both front and rear.
Lock the handle
Secure transport
Secure the machine for all transportation.
♦Place lashing straps (A) in a U-shape around the
bottom plate and secure both front and rear.
♦Lock the handle (B).
A
B
Installation
Fuel
Filling
WARNING Fuel hazard
The fuel is extremely flammable and fuel fumes can
explode when ignited, causing serious injury or
death.
Protect your skin from contact with the fuel.
Never remove the filler cap or fill the fuel tank
when the machine is hot.
Never smoke when filling the fuel tank or when
working with the machine or servicing it.
Avoid spilling fuel and wipe off any fuel spilled at
the machine.
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Filling procedure
1. Stop the engine and let it cool down before
filling the tank.
2. Release the filler cap slowly to let any pressure
escape.
3. Fill the fuel tank to the lower edge of the filler
pipe.
4. Never overfill the tank. Due to the movement of
the fuel within the tank, it is possible to have fuel
at a higher level than the tank cap, which can
lead to a spillage of fuel if the tank cap is opened.
This can be avoided by only opening the tank
cap, when the machine is tilted and the tank cap
is at the fuel tank's highest point.
Operation
WARNING Engine running hazard
Vibrations from the engine can cause material
changes, this can cause the machine to move and
cause injuries.
Never leave the machine with the engine running.
Ensure that only authorized personnel operate
the machine.
NOTICE When operating the machine, follow the
instructions in the manual; never sit or stand on the
machine when it is working.
Operating near edges
WARNING Overturning hazard
When operating along edges, at least
2
⁄ 3 of the
machine must be on a surface with full bearing
strength, otherwise the machine can tip over.
Switch off the machine and lift it back on surface
with full bearing strength.
2/3
Operating on slopes
WARNING Slope hazards
During operation, secure the machine so it can not
fall if it is placed on a sloping ground. A fall can lead
to severe accidents and result in personal injury.
Always ensure that all personnel in the working
area are higher up the slope than the machine.
Always operate the machine straight up and down
when placed on slopes.
Never exceed the maximum recommended slope
angle when operating the machine. Follow the
recommendations.
NOTICE Remember that loose ground, vibration
switched ON, and driving speed can all cause the
machine to tip over even on a lesser slope than
specified here.
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Operating on slopes
♦Ensure that the work area is secure. Wet and loose
earth reduces manoeuvrability especially on
sloping ground. Always exercise extreme caution
on sloping and uneven terrain.
♦Never work on slopes that exceed the capabilities
of the machine. The maximum slope of the
machine in operation is 20° (depending on the
condition of the ground).
20°
♦The tilting angle is measured on a hard level
surface with the machine stationary. Vibration
switched OFF and all tanks full.
20°
Start and stop
Before starting, Honda
Follow the general safety precautions supplied with
the machine at delivery. We recommend that you
study the engine manual supplied with the machine.
Check that maintenance routines have been carried
out.
1. Check the engine oil level on the dipstick.
2. Fill the fuel tank with fuel.
3. Check that all the controls are working.
4. Make sure that there is no oil leakage, and that
all bolted joints are tightened.
5. When you have started the engine, leave the
speed control in the idling position for a few
minutes to warm up the engine without loading
it.
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Starting the engine, Honda
1. Open the fuel cock (A).
2. Set the throttle control (B) to
1
⁄ 3 throttle.
3. Close the choke valve (C) if the engine is cold.
If the engine is warm or the ambient temperature
is high, close the choke valve halfway or leave it
open.
4. Turn the start switch (D) to ON.
5. Grip the handle of the recoil starter (E) and pull
until resistance is felt. Release the handle to the
initial position, then pull until the engine starts.
6. Move the choke valve (F) gradually to the fully
open position.
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7. Allow the engine to idle a few minutes before
increasing to full power (G).
Stopping the engine, Honda
1. Move the throttle control to idling position (A).
Let the engine idle for a few minutes.
2. Turn the start switch (B) to OFF.
3. Close the fuel cock (C).
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Operating
NOTICE Always operate the machine at full speed,
otherwise it prevents the eccentric element from
compacting correctly. It can result in machine failure.
When taking a break
♦Stop the machine during breaks.
♦During all breaks you must put the machine away
so that there is no risk for unintentional start.
Maintenance
Regular maintenance is a basic requirement for the
continued safe and efficient use of the machine.
Follow the maintenance instructions carefully.
♦Before starting maintenance on the machine,
clean it in order to avoid exposure to hazardous
substances. See “Dust and fume hazards”
♦Use only authorised parts. Any damage or
malfunction caused by the use of unauthorised
parts is not covered by warranty or product
liability.
♦When cleaning mechanical parts with solvent,
comply with appropriate health and safety
regulations and ensure there is satisfactory
ventilation.
♦For major service of the machine, contact your
nearest authorised workshop.
♦After each service, check that the machine's
vibration level is normal. If not, contact your
nearest authorised workshop.
NOTICE Never aim a water jet directly at the fuel
filler cap. This is particularly important when using
a high-pressure cleaner.
Every 10 hours of operation
(daily)
Maintenance routines:
♦Check and replenish fuel.
♦Check and replenish engine oil.
♦Check for oil leaks.
♦Clean and refit the air filter.
♦Check the tightness of all nuts and bolts.
♦Keep the machine clean.
♦Check and clean the engine's cooling flanges.
♦Check the engine's air filter indicator.
♦Check that the controls are not damaged or do
not jam.
Checking bolted joint
Check and if necessary tighten screws and nuts.
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Checking the engine, Honda
1. Check the oil level on the dipstick.
2. Check the fuel level (A).
3. Check the engine for oil leaks.
4. Clean and replace the air filter (B) if necessary.
B
After 20 hours of operation
Maintenance routines
Applies to all:
♦Change engine oil.
♦Check the engine speed.
Changing the engine oil, Honda
1. Unscrew the drainage plug (A).
2. Tilt the machine backwards and let the oil drain
in a drainage hose.
3. Clean around the hole (B) where the drainage
plug (A) was placed.
4. Refit the drainage plug (A).
5. Unscrew the dipstick (D).
6. Fill with oil (C).
7. Refit the dipstick (D).
8. Start the engine and allow the engine to idle a
few minutes before increasing to full power.
Every 100 hours of
operation (weekly)
Maintenance routines
Applies to all:
♦Check and clean the spark plug.
♦Check the shock absorbers.
♦Check that the V-belt is not damaged.
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Checking spark plug, Honda
♦Check, clean and replace the spark plug.
Checking the shock absorbers
1. Check all the shock absorbers (A) for cracks or if
they are exhausted. There are two shock
absorbers (A) on each side of the machine.
A
2. Change the shock absorbers (A) if they are
damaged.
CAUTION Cover the V-belt
Running a machine without the protective cover
over the V-belt may cause trapping or machine
damage, which can cause injury.
Never run the machine without the protective
cover over the V-belt.
Stop the engine before removing the protective
cover.
Checking the V-belt
The V-belt must be checked and adjusted by
authorized service personnel.
1. Remove the protective cover (A).
A
2. Check if the V-belt (B) is damaged, change if
necessary.
3. If the V-belt tension needs adjusting, loosen the
four engine-plate bolts and slide the engine
backwards.
4. Check that the V-belt pulleys are in line, tighten
the screws and reinstall the protective cover (A).
Every 500 hours of
operation (yearly)
Maintenance routines:
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