Chloride ONEAC ONBP-517 User manual

Replacement Battery Installation
For Use with ON Series®Conditioned UPSs
A HIGHER LEVEL OF CONFIDENCE
User Installation Instructions
A HIGHER LEVEL OF CONFIDENCE
ON3300
ON3305
ON5000
ONEAC USA
27944 North Bradley Road
Libertyville, IL 60048-9700
United States
Toll Free: [phone]
Tel: [phone]
Fax: [phone]
ONEAC EUROPE
18 & 20 Blacklands Way
Abingdon Business Park
Abingdon, Oxfordshire OX14 1DY United Kingdom
Tel: [phone]
Fax: [phone]
Visit our website at http://www.oneac.com
ONEAC and ON Series are trademarks of ONEAC Corporation. All other trademarks
are the property of their respective companies.
Entire contents copyright ©2000 ONEAC Corporation. All rights reserved.
Reproduction in whole or in part without permission is prohibited. All information
subject to change without notice.
Printed in the U.S.A. Part No. 913-419 Rev. -
ONEAC is a
UL/BSI
registered firm.
Certification
No. A2900.
ISO 9001
CERTIFIED
All ONEAC-manufactured products are Y2K compliant.
A Chloride Power Protection Company A Chloride Power Protection Company

Introduction
ON Series 3.3-5.0kVA Replacement Battery Instructions 1
Introduction
This document provides instructions for replacing
battery packs in the ONEAC ON Series 3300VA and
5000VA model UPS products.
ONEAC ONBP-517 battery packs can be replaced
without turning off the power or disrupting the
protected equipment.
Contact ONEAC Technical Services if your battery
cabinet has a KS or CR prefix in the model number.
These models have no user-serviceable or
user-replaceable parts. To contact ONEAC ‘s
24-hour Technical Services Department:
North America: [phone] option 3
Europe: [phone]
email: [email protected].
Replacing
ONXBC
Batteries
The ONXBC battery cabinet houses batteries in a
user-accessible enclosure. Battery replacement is a
procedure safe from electrical hazards when proper
precautions are taken.
The UPS uses sealed, leak-proof, lead-acid batteries
that do not emit corrosive gasses.
ATTENTION: The batteries in the UPS are
recyclable. Dispose of the batteries properly. See
Battery Disposal on page 4.
The UPS and the critical load may remain on-line
and operational during the procedure.
CAUTION: Battery back up is not available if all
battery strings are opened (disconnected).
The following precautions should be observed while
servicing battery systems:
CAUTION: To reduce the risk of electrical shock:
• Remove any watches, rings, or other metal
objects.
• Use tools with insulated handles.
• Wear rubber gloves and boots.
• Do not lay tools or metal objects on top of
batteries.
• Disconnect charging source prior to
connecting or disconnecting battery terminals
.

Replacing ONXBC Batteries
2 ON Series 3.3-5.0kVA Replacement Battery Instructions
NOTE: Contact ONEAC Technical Services. If you
have any questions during the following procedures.
CAUTION: Each battery string consists of two
ONBP-517 battery packs. Replace both packs at the
same time. Premature battery failure or equipment
damage can occur if old and new batteries are
mixed.
An ONXBC battery cabinet may have two or four
battery packs (1 or 2 strings).
Fig. 1: ONXBC Battery Cabinet Front
NOTE: Follow these steps to replace the battery
packs on one shelf at a time (A/B or C/D) see Fig. 1.
1. Fully open the front door of the battery cabinet
using the two latches. The door may be
removed by lifting the door off its hinges.
CAUTION: There is a ground wire attached to the
battery cabinet door. Be careful when removing the
door not to strain the wire.
2. Set battery breaker on the shelf to be serviced to
the “OFF” position and unplug
both battery
connectors.
3. Remove the battery pack retaining bracket:
A. Pull the black knob on the battery pack
retaining bracket until it “clicks”.
B. Slide the bracket toward the opposite side
from the knob and pull out the bracket.
CD
AB
Battery Pack Retaining Bar
Battery Breaker

Replacing ONXBC Batteries
ON Series 3.3-5.0kVA Replacement Battery Instructions 3
C. Tilt the bracket at an angle and completely
remove the bracket from the cabinet.
4. Use the battery pack binding strap (NOT THE
BATTERY CABLE) to pull the left battery
pack out 2 - 4 inches.
NOTE: Each battery pack weighs 70 pounds.
5. Firmly grasp the battery pack from underneath,
then slowly and carefully remove it.
6. Repeat steps 4 - 5 for the right battery pack.
7. Insert the new packs (right side battery pack
first) and reconnect the battery connectors.
8. Follow step 3 (A - C) in reverse order to secure
the new battery packs with the retaining
bracket. Be sure to secure the bracket by
pushing the black knob until it “clicks”.
9. Plug the battery connectors as they were before.
10. Return the battery breakers to the “ON”
position.
11. Repeat steps 2 - 10 for the other shelf.
12. Replace the battery cabinet door, close and
secure it with the two door latches.

Battery Disposal
4 ON Series 3.3-5.0kVA Replacement Battery Instructions
Battery Disposal
UPS batteries contain toxic and acidic materials.
Disposal method must adhere to local/national
recycling laws.
Dispose of the battery in one of three ways:
•Returnbatteriesprepaidto ONEACby following
these steps:
1. After the battery pack has been replaced,
place the depleted battery pack in the box the
samewaythe replacementwaspackaged and
seal the box.
2. Follow the return instructions on the back
oftheattachedUPSA.R.S.labelandaffixthe
box.
3. To return to ONEAC for proper recycling
(at no cost to you), give the box to any UPS
pick-updriveror call 1-800-742-5877forthe
nearest drop-off location.
•Contact ONEAC if you need the number of a
local battery collection site (US only).
•Make arrangements with a local business or auto
shop that collects batteries for reprocessing.
CAUTION: DO NOT dispose of batteries in a fire.
Thebatterymayexplode.Donotopenormutilatethe
battery or battery enclosure. Released electrolytes
are harmful to the skin and eyes and are toxic.
Ordering New
Batteries
Replacement batteries may be ordered directly from
ONEAC or from your local authorized
representative or reseller.

Replacement Battery Installation
For Use with ON Series®Conditioned UPSs
A HIGHER LEVEL OF CONFIDENCE
User Installation Instructions
A HIGHER LEVEL OF CONFIDENCE
ON3300
ON3305
ON5000
ONEAC USA
27944 North Bradley Road
Libertyville, IL 60048-9700
United States
Toll Free: [phone]
Tel: [phone]
Fax: [phone]
ONEAC EUROPE
18 & 20 Blacklands Way
Abingdon Business Park
Abingdon, Oxfordshire OX14 1DY United Kingdom
Tel: [phone]
Fax: [phone]
Visit our website at http://www.oneac.com
ONEAC and ON Series are trademarks of ONEAC Corporation. All other trademarks
are the property of their respective companies.
Entire contents copyright ©2000 ONEAC Corporation. All rights reserved.
Reproduction in whole or in part without permission is prohibited. All information
subject to change without notice.
Printed in the U.S.A. Part No. 913-419 Rev. -
ONEAC is a
UL/BSI
registered firm.
Certification
No. A2900.
ISO 9001
CERTIFIED
All ONEAC-manufactured products are Y2K compliant.
A Chloride Power Protection Company A Chloride Power Protection Company