Christie Projectors 6 User manual

’Projectors 6 and 7’ Ruggedized Lens Components Installation Manual 1 of 25
020-100055-01 Rev. 1 (05/07)
‘Projectors 6 and 7’
Ruggedized Lens Components
Installation Manual
This document includes the procedures required to install the ruggedized lens components for
‘Projectors 6 & 7’ (Matrix 4000 M / 38-DSP104-09). Every effort has been made to ensure the
information in this document is accurate and reliable; however, due to constant research this
document is subject to change without notice.
This document includes:
•1 Ordering Parts
•2 Index of Parts and Modules
•3 Safety Warning and Guidelines
•4 Installation Procedures

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1ORDERINGPARTS
When ordering replacement parts, provide the following information:
• Part Number (for each required item)
• Projector Model (see license label)
• Projector Serial Number (see license label)
• Manufacture Date (see license label)
Table 1.1 Technical Support Contact Information
* For the most up-to-date listings, refer to www.christiedigital.com
AVAILABILITY: Not all parts identified in this booklet are available separately. Some parts are
stocked as inventory and are available only until the current supply lasts.
AMERICAS
Canada
Toll Free: 1-800-221-8025
Tel: [phone]
Fax: [phone]
Monday to Friday
8:00am-8:00pm EST
Film Cinema: 714-503-3381
Monday to Friday
8:00am-5:00pm PST
USA
Toll Free: 1-800-221-8025
Tel: [phone]
Fax: [phone]
Monday to Friday
8:00am-8:00pm EST
Film Cinema: 714-503-3381
Monday to Friday
8:00am-5:00pm PST
Chile
Toll Free: 1-800-221-8025
Tel: [phone]
Fax: [phone]
Monday to Friday
8:00am-8:00pm EST
Film Cinema: 714-503-3381
Monday to Friday
8:00am-5:00pm PST
EUROPE, MIDDLE EAST AND AFRICA
United Kingdom
Support/Service Centre
Tel: [phone]
Fax: [phone]
Monday to Friday
8:30am-6:00pm CEST
Italy
eHome Italia Service
Tel: [phone]
Fax: [phone]
Monday to Friday
9:00am-6:00pm CEST
Middle East & Africa
Support/Service Centre
Tel: [phone]
Fax: [phone]
Monday to Friday
8:30am-5:00pm GMT
Germany
Support
Tel: [phone]
Fax: [phone]
Service Centre
Tel: [phone]
Fax: [phone]
Monday to Friday
8:30am-5:30pm CEST
Spain
Marcus Fernandez
Christie Spain c/o Esher
Tel: [phone]
Fax: [phone]
Mobile: [phone]
Monday to Friday
9:00am-6:00pm CEST
Eastern Europe
Support/Service Centre
Tel: [phone]
Fax: [phone]
Monday to Friday
8:30am-5:00pm GMT
France
Support
Tel: [phone]
Fax: [phone]
Service Centre
Tel: [phone]
Fax: [phone]
Monday to Friday
10:00am-6:00pm CEST
Hungary & Russia
Support/Service Centre
Tel: [phone]
Fax: [phone]
Monday to Friday
8:30am-5:00pm GMT
ASIA-PACIFIC
Singapore
Tel: [phone]
Fax: [phone]
Japan - Tokyo
Tel: [phone]
Fax: [phone]
China - Beijing
Tel: [phone]
Fax: [phone]
(Shanghai Office)
South Korea
Tel: [phone]
Fax: [phone]
China - Shanghai
Tel: [phone]
Fax: [phone]

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2 INDEX OF PARTS AND MODULES
provides a listing of all replaceable parts. Refer to the specific page number for the procedure
associated with the part.
Table 2.1 Index of Parts and Modules
PART/DESCRIPTION PART # PAGE #
Adjuster Plate Assembly M012231 8
• Base Plate M012063
• Nord Lock Washer (x7) Spaenaur #677-320
• Hex Socket Capscrew (x7) Spaenaur #366-774
• Plastic Base Plug M012899
Projector Mount 24
• Yaw Assembly M012230 24
• 3/4” Flat Washer Spaenaur #656-051
• 3/4-16 Hex Nut (x2) Spaenaur #SAN-14
• 3/4” Spherical Washer, Convex Spaenaur #656-256-RC
• 3/4” Spherical Washer, Concave Spaenaur #656-265-RC
• Hex Nut Safety Cap (x2) McMaster Carr #94818A036
• Standard Projector Corner Mount 24
• 3/4-16 Hex Nut (x9) Spaenaur #SAN-14
• 3/4” Spherical Washer, Convex (x6) Spaenaur #656-256-RC
• 3/4” Spherical Washer, Concave (x6) Spaenaur #656-265-RC
• Hex Nut Safety Cap (x9) McMaster Carr #94818A036
MotoBlend Brainbox Bracket M012512 9
• M6 x 12 SHCS (x2) Spaenaur #367-056
MotoBlend Brainbox Model #010-100876-01
M010105 9
• 5/16”-18 Hex Socket Button Head Capscrew (x2) Spaenaur #HX-270-RC
• 5/16”-18 Hex Nut (x2) #012-101081-01
Lens 1.2:1 Fixed #104-111101-01 11
Protective Lens Cap M012898 11
Lens Mount Assembly 1 13

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Lens Support Base Plate 1 M012081 13
• SHCS M10 x 55mm (x2) Spaenaur #367-108
• M10 Washer (x4) Spaenaur #657-012ZP
• M10 Locknut (x2) Spaenaur #166-099
Lens Support Top Plate 1 M012080 14
• M10 Locknut (x2) Spaenaur #166-099
• M10 Washer (x2) Spaenaur #657-012ZP
Lens Support Ring 1 M012079 14
• M4 x 16 SHCS (x2) #012-100623-01
Focus Ring Lock Assembly 15
• Top Locking Bracket M012893
• Bottom Locking Bracket M012894
• M4 x 16mm SHCS (x2) #012-100623-01
• Thumbscrew M013665
Lens Shroud M013643 23
• Clips (x2) M013644
• Case Mounting Screws (x2) Existing Part
• 4-40 Black Phillips Panhead Screws (x2) #12-100278
Lens Mount Bracket M012226 16
• M10 Locknut (x2) Spaenuar #166-099
• M10 Washer (x4) Spaenuar #657-012ZP
Lens Mount Assembly 2 17
Lens Support Base Plate 2 M012084 17
• SHCS M10 x 55mm (x2) Spaenaur #367-108
• M10 Washer (x4) Spaenuar #657-012ZP
• M10 Locknut (x2) Spaenuar #166-099
Lens Support Top Plate 2 M012083 18
• M10 Locknut (x2) Spaenuar #166-099
• M10 Washer (x2) Spaenuar #657-012ZP
Table 2.1 Index of Parts and Modules
PART/DESCRIPTION PART # PAGE #

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Lens Support Ring 2 M012082 18
• M4 x 16 SHCS (x2) #012-100623-01
Bumper Bar M012892 19
• Clips (x2) M013337
• M10 Washer (x2) Spaenuar #657-012ZP
• M10 Locknut (x4) Spaenuar #166-099
1.2:1 Extension Plate M012226 16
• M10 Washer (x2) Spaenuar #657-012ZP
• M10 Locknut (x2) Spaenuar #166-099
MotoBlend Frame Assembly M012896 20
• MotoBlend Mounting Brackets (RH and LH) M012090 RH & M012090 LH
• M10 Washer (x4) Spaenuar #657-012ZP
• M10 Locknut (x4) Spaenuar #166-099
• Foam Block M014274
MotoBlend Actuators Model #010-100964-01 21
• 4-40-1/4 Flat Head Stainless Steel Screws (x6) McMaster Carr #394-67843
Filters (No Part Number: Custom Cut to Application) 22
Standoff Filter Mounting Hardware 22
• Flat Washer 1/4 ID x 5/8 O.D. #012-100501-01
• Star Washer Spaenaur #671-064
• 1/4-20 x 0.75 SHCS Spaenaur #HX-15
• Knob - Fine Ribbed Spaenaur #134-086
• Nylon Spacer Spaenaur #606-224
• 6-32 x 3/4 McMaster Carr Setscrew McMaster Carr #92695AI44
Flush Filter Mounting Hardware 22
• Flat Washer 1/4 ID x 5/8 O.D. #012-100501-01
• Star Washer Spaenaur #671-064
• 1/4-20 x 1/2 SHCS Spaenaur #HX-82
• Knob - Fine Ribbed Spaenaur #134-086
Table 2.1 Index of Parts and Modules
PART/DESCRIPTION PART # PAGE #

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• 6-32 x 1/2 McMaster Carr Setscrew McMaster Carr #92695AI10
Table 2.1 Index of Parts and Modules
PART/DESCRIPTION PART # PAGE #

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3 SAFETY WARNING AND GUIDELINES
4 INSTALLATION PROCEDURES
NOTES: 1) Read all service instructions. 2) Observe and follow all warnings/instructions marked on
the projector. 3) Service the unit in a clean environment to prevent dust particles from settling on
optical components.
IMPORTANT! Ensure the components and hardware used for Projectors 6 and 7 have the correct
label. Each of the projectors have their own color coded labeling to ensure the correct parts are used.
The labels for Projector 6 are light green and blue for Projector 7.
4.1 RECOMMENDED TOOLS
Ensure the following tools are on-hand when performing the procedures outlined in this document:
• M5/M8 Allen Key
• 3/16” Balldriver
•3mmBalldriver
• 1/2” Wrench
• #1 Phillips Screwdriver
• 17mm Wrench
• Meter Stick, Yard Stick or Measuring Tape
• 1-1/8” Open-end Wrench
WARNING
When powering down the projector, allow the cooling fans to automatically turn OFF
(approximately five minutes) before disconnecting AC and removing covers. Always
unplug the projector before disassembling.
NOTICE
Observe all electrostatic precautions. Use a grounded wrist strap when handling
electronic assemblies.
NOTICE
Use only replacement parts specified by the manufacturer. DO NOT use substitute parts.
NOTICE
A minimum torque of 15-inch/lb. must be applied to each screw.

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4.2 MOUNT BASE PLATE (M012231) / INSERT BASE PLATE PLUG (M012899)
1. Place a nord lock washer onto each of the seven hex socket capscrews .
2. As one person tilts the projector to expose the underside another person must position the adjuster
plate inline with the designated mounting positions.
3. Use an M8 Allen key to tighten each of the seven hex socket capscrews (Figure 4-1).
Figure 4-1 Base Plate Mounting Positions
4. Snap a base plug into the designated position on the adjuster plate (Figure 4-2). The base plate plug
must be removed when access to the cold mirror adjust is required.
Figure 4-2 Base Plug
WARNING
To avoid possible injuries, a minimum of two people are required to complete this
procedure.
AHex Socket Capscrew (Spaenaur #366-744)
BNord Lock washer (Spaenaur #677-320)
ABase Plug (M012899)

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4.3 MOUNT MOTOBLEND BRAINBOX BRACKET (M012512)
1. As one person tilts the projector to expose its underside another person must position the bracket
in-line with the designated mounting positions on the base plate (Figure 4-3).
2. Use an M5 Allen key to tighten the two M5 x 12 socket head capscrews .
Figure 4-3 MotoBlend Brainbox Bracket
4.4 Mount Motoblend Brainbox (#010-100876-01 / M010105)
1. Position the MotoBlend brainbox so it is flush with the outside of the mounting bracket. The
brainbox must be mounted with the DB9 connectors facing the back of the projector.
2. Insert two hex socket button head capscrews through the designated mounting holes.
3. Hand-tighten two hex nuts onto the back of the capscrews.
4. Position a 1/2” wrench onto the hex nut and use a 3/16” balldriver to completely tighten the hex
socket button head capscrew.
Figure 4-4 MotoBlend Brainbox
WARNING
To avoid possible injuries, a minimum of two people are required to complete this
procedure.
AM5 x 12 SHCS (Spaenaur #367-056)
AMotoBlend Brainbox (#010-100876-01)
B5/16”-18 Hex Nut (#012-100553-01)
CHex Socket Button Head Capscrew
5/16”-18 (Spaenaur #HX-270-RC)

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4.5 Remove Top Cover
1. Use a #1 Phillips screwdriver to remove the 17 screws securing the top cover (Figure 4-5).
2. Slowly, lift the top cover up from the lens end to remove.
Figure 4-5 Removing Projector Top Cover
4.6 Remove Side Filter / Bezel Lens Mount
1. Use a #1 Phillips screwdriver to remove the three screws securing the left-side filter door. Note the
orientation of the filter before removing it.
2. Use a #1 Phillips screwdriver to remove the two screws securing the bezel mount to the bottom
cover.
Figure 4-6 Air Filter / Bezel Lens Mounting Positions
NOTICE
The front IR sensor PCB is located in the front left corner and can be damaged if it is hit
when the cover is removed.

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4.7 INSERT LENS (1.2:1 / #104-111101-01)
To install the lens:
1. Remove the protective lens cap from each end of the lens.
2. Slide the lens into the lens opening and align the connector on the side of the lens with the
connector assembly on the lens retaining ring.
3. As the lens connects, re-align it slightly until the tabs on the lens fit into the slots in the retaining
ring.
4. With the lens fully inserted (and connected) turn it clockwise until the LENS RELEASE button "pops"
indicating it is fully inserted.
5. Replace the front lens cap with the ruggedized lens cap (M012898).
NOTE: The connector assembly moves as the lens is turned.
Figure 4-7 Inserting the Lens

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4.8 Center Lens and Set Lens Shift
NOTE: Keep everything square and level throughout the centering procedure.
1. Place the projector on a level surface. Use a level to ensure accuracy.
2. Measure from the floor to the center of the lens
(Figure 4-8).
3. Move the projector close to a flat wall on which to
project an image.
4. Turn the projector ON. Display the grid test pattern by
pressing TEST on the projector keypad.
5. To set the image center to be the same height above the
floor as the lens center, press the LENS SHIFT button
and then the UP or DOWN arrows accordingly.
6. To roughly center the lens horizontally, press the LENS
SHIFT button and the LEFT and RIGHT arrows
accordingly.
NOTE: For horizontal centering, measure from a wall
to the center of the lens and the image.
7. Place the lens cap (M012898) with a pinhole in the center onto the lens to use as a centering jig.
The pinhole limits the light to the optical lens axis. You must be in a dark environment to see the
small circle of light.
8. Make fine adjustments using the LENS SHIFT button and the arrow buttons until the image is in the
center of the small projected circle of the image (Figure 4-9).
Figure 4-9 Center Image
9. Remove the lens cap and label the projector as “centered”. Use this as your reference position and
set the required lens shifts.
10.Mark the wall with tape for the desired image shift and use the LENS SHIFT button and arrow
buttons to set the lens to this mark.
Figure 4-8 Measure to Lens Center

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4.9 MOUNT LENS MOUNT ASSEMBLY 1
Figure 4-10 Lens Mount Assembly 1
NOTE: The proper lens shifts for each projector must be set optically before locking the lens mount
assembly.
MOUNT LENS SUPPORT BASE PLATE 1 (M012081)
1. Position the lens support base plate inline with the two mounting positions on the adjuster base
plate.
2. Place an M10 washer onto each of the two M10 x 55mm SHCS before threading them
through the bottom of the base plate and lens support base plate 1.
3. Place another M10 washer on top of the two M10 x 55mm SHCS.
4. Place two M10 locknuts onto each of the SHCS. Finger-tighten only.
NOTE: Fully tighten the hardware using a 3mm balldriver and 17mm wrench only when the lens
mount is completely assembled.
ALens Support Ring 1 (M012079) ELens Support Base Plate 1 w/t Guide Posts
(M012081)
BM4 x 16 SHCS x2 (#012-100623-01) FM10 Locknut x2 (Spaenuar #166-099)
CLens Support Top Plate 1 (M012080) GM10 x 55mm SHCS x2 (Spaenaur #367-108)
DM10 Locknut x2 (Spaenaur #166-099) HM10 Washer x6 (Spaenaur #657-012ZP)

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MOUNT LENS SUPPORT TOP PLATE 1 (M012080)
1. Insert the guide posts on base plate 1 into the corresponding holes in lens support top plate 1
.
2. Place two M10 washers onto each of the guide posts.
3. Hand-tighten two M10 locknuts onto each of the guide posts.
NOTE: Fully tighten the hardware using a 3mm balldriver and 17mm wrench only when the lens
mount is completely assembled.
MOUNT LENS SUPPORT RING 1 (M012079)
1. Position lens support ring 1 inline with the mounting positions on lens support top plate 1 .
2. Insert two M14 x 16 SHCS into the two mounting positions. Use a 3mm balldriver to ensure
each SHCS on lens support ring 1 is tightened equally. To avoid distorting the lens do not
completely tighten one screw and then the other; instead alternate from side to side until both are
equally tightened.
3. Use a 17mm wrench to fully tighten the M10 locknuts on the top plate and the base plate.
NOTICE
In order to achieve the required lens shifts final adjustments must be done while
projecting a grid test pattern. Be careful not to strain or force lens shifts during this
optical calibration.
NOTICE
Do not attempt to run the lens shift motors once the lens mount is locked in place.

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4.10 INSTALL FOCUS RING LOCK ASSEMBLY (M012893 / M012894)
Figure 4-11 Focus Ring Lock Assembly
1. Position the bottom and top locking brackets between the stationary part of the lens and the
focus ring.
2. Finger tighten two M4 x 16mm SHCS through the mounting positions on the brackets. Use a
3mm balldriver to ensure each SHCS on lens support ring 1 is tightened equally. To avoid distorting
the lens do not fully tighten one screw and then the other, instead alternate from side to side until
both are equally tightened.
3. Once the lens is infocus hand-thread the thumbscrew into the mount.
ATop Locking Bracket (M012893) CThumbscrew (M013665)
BM4 x 16mm SHCS (#012-100623-01) DBottom Locking Bracket (M012894)

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4.11 INSTALL EXTENSION PLATE (M012226)
Figure 4-12 Extension Plate
1. Insert the lens mount bracket studs through the adjuster plate assembly.
2. Place an M10 washer and M10 locknut onto each stud.
3. Use a 17mm wrench to tighten the hardware.
AExtension Plate (M012226) CM10 Locknut x2 (Spaenaur #166-099)
BM10 Washer x2 (Spaenaur #657-012ZP)

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4.12 MOUNT LENS MOUNT ASSEMBLY 2
Figure 4-13 Lens Mount Assembly 2
MOUNT LENS SUPPORT BASE PLATE 2 (M012084)
1. Position lens support base plate 2 inline with the two mounting positions on the adjuster plate
assembly.
2. Place an M10 washer onto two M10 x 55mm SHCS before threading them through the bottom
of the adjuster plate assembly and lens support base plate 2.
3. Place another M10 washer on top of the two M10 x 55mm SHCS.
4. Place two M10 locknuts onto the SHCS. Finger-tighten only.
NOTE: Fully tighten the hardware using a 3mm balldriver and 17mm wrench only when the lens
mount is completely assembled.
ALens Support Ring 2 (M012082) EM10 Locknut x2 (Spaenuar #166-099)
BM4 x 16 SHCS x2 (#012-100623-01) FM10 Washer x6 (Spaenaur #657-012ZP)
CLens Support Top Plate 2 (M012083) GLens Support Base Plate 2 (M012084)
DM10 Locknut x2 (Spaenaur #166-099)

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MOUNT LENS SUPPORT TOP PLATE 2 (M012083)
1. Align lens support top plate 2 with the guide posts on lens support base plate 2 .
2. Insert two M10 washers onto each of the guide posts.
3. Hand-tighten two M10 locknuts onto each of the guide posts.
NOTE: Fully tighten the hardware using a 3mm balldriver and 17mm wrench only when the lens
mount is completely assembled.
MOUNT LENS SUPPORT RING 2 (M012082)
1. Position lens support ring 2 inline with the mounting positions on lens support top plate 2 .
2. Insert two M4 x 16 SHCS into the two mounting positions. Use a 3mm balldriver to ensure
each SHCS on lens support ring 2 is tightened equally. To avoid distorting the lens do not
completely tighten one screw and then the other; instead alternate from side to side until both are
equally tightened.
3. Use a 17mm wrench to fully tighten the M10 locknuts on the top plate and the adjuster plate.
NOTICE
In order to achieve the required lens shifts final adjustments must be done while
projecting a grid test pattern. Be careful not to strain or force lens shifts during this
optical calibration.
NOTICE
Do not attempt to run the lens shift motors once the lens mount is locked in place.

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4.13 MOUNT BUMPER BAR (MO12892)
Figure 4-14 Bumper Bar
1. Place the clips inline with mounting positions on the lens mount bracket before inserting the
bumper bar.
2. Slide an M10 washer and M10 locknut onto the bottom posts of the bumper bar.
3. Use a 17mm wrench to fully tighten the locknuts. When tightening the locknuts ensure the clips
remain flush with the side of the lens mount bracket.
AClips (M013337) BM10 Locknut x4/M10 Washer x2
(Spaenaur #166-061/#657-012ZP)

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4.14 MOUNT THE MOTOBLEND FRAME (M012896)
Figure 4-15 MotoBlend Frame
1. Place an M10 washer onto each of the two existing threaded posts on the lens mount bracket.
Refer to Figure 4-14.
2. Position the right and left-hand brackets onto the threaded posts.
3. Place another M10 washer on top of the two brackets on each threaded post.
4. Thread an M10 locknut onto each threaded post.
5. Use a 17mm wrench to fully tighten the hardware.
6. Slide the mounting posts on the back of the MotoBlend frame into the designated grooves on
the right and left-hand brackets.
7. Slide the frame up until the posts are at the top of the brackets.
8. Place an M10 washer and locknut onto both posts.
9. Use a 17mm wrench to fully tighten the hardware.
10.Once the MotoBlend frame is installed, insert a foam block ((M014274) between the frame and the
projector to aid in blocking stray light.
AMotoBlend Frame (M012896)
BMotoBlend Frame Mounting Posts
CRight-hand Bracket (M012090 RH)
DM10 Washer x2 (Spaenaur #657-012ZP)
ELeft-hand Bracket (M012090 LH)
FM10 Locknut x2 (Spaenaur #166-099)
GM10 Locknut x2 (Spaenaur #166-099)
HM10 Washer x2 (Spaenaur #657-012ZP)