Chronomite SR-40 Installation instructions

CHRONOMITE INSTANT-FLOW WATER HEATER
INSTALLATION AND OPERATION INSTRUCTIONS (STANDARD FLOW MODELS)
(Before installation, compare electrical needed for the model of heater selected)
TABLE 1
Instant-Flow Specifications:
•Dimensions: 6¼” x 9 5/8” x 2 ¾”
•Weight: 5 lbs.
•Materials: Rugged cast aluminum alloy casing, Celcon waterways with nichrome parts
•Color: White (unless stainless housing)
•Pipe Fittings: Female ¼” NPT standard pipe thread
•Pressure Requirements: 25 PSI Minimum, 150 PSI Maximum (300 PSI tested) No pressure relief valve needed
unless required by local codes.
•Maximum Operating Temp: 140°F
•Minimum Operating Flow Rate: .65 GPM
•Minimum Operating Flow Rate: 1.0gpm for Model
SR-40-220/240
•Listings: UL, HUD, IAPMO
THE MANUFACTURER OF THIS WATER HEATER WILL NOT BE LIABLE FOR ANY DAMAGES
DUE TO THE FAILURE TO FOLLOW THESE INSTALLATION AND OPERATION INSTRUCTIONS.
CAUTION: BEFORE BEGINNING THE INSTALLATION:
A) Turn off the circuit breaker to avoid dangerous electrical shocks.
B) Turn off the water supply.
1. Remove electrical access cover. Attach conduit to the conduit access hole. Thenfeed wires. Do not attach wiring.
2. Mount unit horizontally against the wall so the silver label reads correctly (See Fig. 1). Mount with four screws
through the flanges located on each corner using molly anchors or fasteners.
CAUTION: Heating elements may burn out if unit is not mounted horizontally.
3. Connect plumbing. Use ¼” tapered national pipe thread at cold water inlet and hot water outlet (See Fig. 1). Use
compression fittings supplied for ease of installation. Do not apply heat to these fittings.
4. Run water through the unit to expel all air bubbles. Check for leaks at all fitting joints.
5. Connect wiring. Attachground wire to center terminal and hot wires to outer terminals (See Fig. 3)
6. Replace electrical access cover. Turn on the circuit breaker. The unit is now ready for use.
7. Local plumbing and electrical codes must be followed in the installation of this water heater and it’s accessories.
8. Failure to comply with code requirements voids the warranty.
9. Failure to install faucet flow control as shown on Fig. 2 will cause unsatisfactory operation of the heater.
Model No. Wattage Voltage Breaker
Size
SR-30 6240 208 30A
SR-30 7200 220/240 30A
SR-30 8310 277 30A
SR-40 8320 208 40A
SR-40 9600 220/240 40A
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IMPORTANT NOTES: Air in the heater may cause the elements to burn out. If the water lines are drained,
allowing air into the heater, be sure to follow the following start-up procedure:
1. Turn off electrical supply – open circuit breaker.
2. Turn on water supply.
3. Expel all air from lines and heater.
4. Turn on electrical power supply – close circuit breaker.
FIGURE 1 HEATER INSTALLATION
Faucet flow controls must be attached to the faucet to allow the water heating system to operate more effectively
(See Fig. 2, pg. 3 for installation).
Item Part No. Names Qty Description
1. SR-_ _ Chronomite Instant-Flow SR Heater 1 Models shown in Table 1
2. Electrical junction box
3. Electrical conduit ½” conduit, length as required
4. Electrical wire Electrical Wire
5. Dual outlet angle valve 1 ½” FPx7/16” comp.x3/8 comp., Brass
CraftP/NR2701R-RGH
6. Fitting (supplied) 2 3/8” comp x ¼”MP
7. Copper or flex tubing 1 3/8” OD, length as required (keep short)
8. A-412 Faucet flow control (supplied) 1 dual thread 15/16” male thread or
55/64” female thread (See Figure 2)
Hot
Si
n
k
Mounting
Flange
Cold
#1
#2
#3
Conduit
#5
#6
#7
#9
#4
#8
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Note: MP=Male Pipe FP=female Pipe Comp=Compression Fittings (page
2)
OPERATIONINSTRUCTIONS
Turnthe hot water fixture to activate the flow switch. The flow switchactivates at one gallon per minute (GPM) and
deactivates at .65 gallon per minute (GPM).
If you increase the flow rate of the water the water temperature will become cooler. Cold water can always be mixed just
as with a conventional system if using a two handle faucet.
Once you decrease the flow rate to .65 GPM the unit will deactivate. It is not advisable to operate the heaters at .65
GPM.
>Periodically inspect the supply lines, connections and heater for any moisture, corrosion or other potential preventable
problems.
HOW INSTANT-FLOW SR WORKS
The cast alloy case houses a series of ingeniously designed coils that instantly heat water as it flows through the vessel. A
unique power switch automatically applies electrical current to the coils when hot water is requested. The electrical current
is not applied when the water is not in use.
FLOW CONTROL SPECIFICATIONS
Material: Chrome plated, brass housing.
Threading: MODEL A-412 has male/female threads for faucets
with 15/16” female or 55/64” male threads.
*Flow controls are adaptable to other thread configurations.
Please call factory If adapter is needed.
FLOW CONTROL MODELS
Model GPM Vandal Proof Models GPM
A-412 (Dual) 2.0 A-910VR (Female) 2.0
FIGURE 2
FLOW CONTROL INSTALLATION (See Parts List #9)

(page
3)
TEMPERATURE INCREASE ABOVE INCOMING WATER TEMPERATURE
MODEL VAC 0.65 GPM 1.0 GPM
operating
flow rate
1.50 GPM
SR-30 208 66 °F 42 °F 28°F
SR-30 240 64 ‘F 49 ‘F 33°F
SR-30 277 64 °F 57 °F 38 °F
SR-40 208 87 °F 57 °F 38 °F
SR-40 240 XXXX 65 °F 44 °F
FIGURE 3 Wiring Connection
TROUBLESHOOTING GUIDE
Your Instant-Flow SR water heater has no internal user serviceable parts and should be returned to the factory for repair
or replacement. Please contact factory for return authorization. If after following the Installation Instructions, your
Instant-Flow SR does not heat water in accordance with this literature, please check the following:
1. Low Power – Verify your voltage by using a voltage meter. You should obtain your reading off the two outside
terminals located on the heater. Compare the reading against the voltage specified in the Installation
Instructions. The center terminal is always the earth ground.
2. Low Voltage – The percentage of reduction in voltage will result in a like reduction in temperature increase.
3. Check Low Amperage Draw – Check amperage draw using an Amperage Probe. Please compare your
results with the Installation Instructions (Table 1) to determine if the heater is operating correctly.
4. Length of Pipe - Length of pipe run will affect the temperature increase. The heater should be mounted no
more than 12-18 inches from the point of use.
5. Check shut – off valve – Check shut-off valve and make sure valve is open 100% to allow full water pressure
to the heater.
6. Check Flow Rate – Controlling flow rate is essential to insure proper temperature increase. In the case of the
low flow rate heater it is mandatory that the flow control be attached to the end of the faucet. Check your flow
rate to insure proper operation of the heater. Standard Flow Rate Models require 1.0 GPM to activate.
7. Installation – Heater must be installed in a horizontal position. The silver label will then be located in the upper
left corner as youface the heater.
8. Water Supply – Cold Water supply to only feed Instant-Flow SR cold water inlet.
9. Freezing – Instant-Flow SR heaters must be drained and stored if installed in a location subject to freezing.
Disconnect the inlet/outlet compression fittings and blow air through one side of the heater to assist draining.
Failure to completely remove water from the unit will result in freezing and cracking.
10. Problems?- Call our toll-free hotline [phone] or 626/937-4270.
EXCLUSIVE 12-MONTH WARRANTY
Your Instant-Flow SR water heater has been engineered and built to the highest quality standards and is
backed bya full, factorywarranty. EveryInstant-Flow SR water heater is guaranteed to be free from defects
in materialand workmanship for a period of (1) year fromthe date of purchase. The above warrantyapplies
to original purchaser if unit is installed per Chronomite Laboratories, Inc.’s Installation Instructions.
Chronomite Laboratories, Inc. will repair or exchange parts at the factoryat no cost. This warrantyis limited
to repairing or replacing said products which prove to be defective upon factory inspection, F.O.B. City of
Industry, California.
Hot or
Neutral
Hot or
Neutral

Chronomite Laboratories Inc.
17451 Hurley Street
City of Industry, CA 91744
Toll Free Technical Hotline [phone]
Telephone [phone]
#930 rev.9 5/6/10 (page 4)
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