Cinders Festival TG160F User manual

OPERATING INSTRUCTIONS
THIS IS YOUR INSTRUCTION BOOKLET
DO NOT THROW IT AWAY
THIS BOOKLET MUST BE READ THOROUGHLY
BEFORE THE BARBECUE IS OPERATED
For use in GREAT BRITAIN and IRELAND
ISSUE 1
January 2020
CINDERS BARBECUES LIMITED
High Bentham, Lancaster LA2 7NB
Tel: [phone]
[email protected]
www.cindersbarbecues.co.uk

Approved
and conforming to:
BS EN 498:2012 (LPgas Barbecues for
outdoor use, includes gust tests).
BS EN 203-1:2014 (Gas Heated Catering Equipment,
includes use in well ventilated areas).
UKLPG Code of Practice 24 part 3-2017,
(includes use in Build-Ups and Tented Areas).
NCASS ‘QuickSafe’ LPG System for Gazebos and
Marquees, with Gas Safe engineer nal connection.
Page 1, Issue 1

WARNINGS
USE ONLY A LOW PRESSURE (37mbar)
REGULATOR. INCORRECT CONNECTION TO
A HIGH PRESSURE REGULATOR MAY CAUSE
INJURY
STAND THE GAS CYLINDER AWAY FROM THE
BARBECUE, WITHOUT EITHER STRETCHING
OR TWISTING THE HOSE.
USE IN WELL VENTILATED STRUCTURES
OR OUTDOORS ONLY.
ACCESSIBLE PARTS MAY BE VERY HOT. KEEP
YOUNG CHILDREN AND VULNERABLE ADULTS
AWAY.
TAKE CARE NOT TO TOUCH THE TOP OR
SIDES OF THE BARBECUE AS THESE AREAS
GET EXTREMELY HOT AND WILL RESULT IN
BURNS.
PROTECTIVE GLOVES MUST BE WORN WHEN
USING THIS BARBECUE.
DO NOT MOVE THE APPLIANCE WHILST IT IS
ALIGHT OR IN THE HOT CONDITION.
ANY MODIFICATION OF THE APPLIANCE MAY
BE DANGEROUS.
TURN OFF THE GAS SUPPLY AT THE
CYLINDER AFTER USE.
THIS APPLIANCE SHALL BE KEPT AWAY FROM
FLAMMABLE MATERIALS.
Page 2, Issue 1

SPECIFICATIONS
DIMENSIONS:
Height: 790mm. Length: 1900mm. Depth: 660mm. Weight: 54kg.
GAS:
PROPANE only (G31) at input pressure 37mbar.
SUPPLY CYLINDER:
This barbecue is for use with propane cylinders of 19kg (14 hours run time)
with L/H female screw thread connections. e.g. CALOR GAS RED
CYLINDERS.
REGULATOR:
BS EN 16129:2013 with left handed (anticlockwise) male screw thread and
brass ‘bullnose’ connection. Output pressure 37mbar, minimum capacity
1.5 kg/hr.
HOSE:
ISO 3821, Over Braided Stainless Steel
Maximum service life 5 Years.
Approved length 1.5m (1500mm).
HEAT INPUT
Heat input = 17.0 kW (1350 g/hr propane).
INJECTOR SIZE
300cc (orice 1.499mm)
APPLIANCE CATEGORY
13P, Appliance Type A1
Page 3, Issue 1

ASSEMBLY INSTRUCTIONS.
Hold the barbecue on its side and release the folded legs from their
retaining clips at either end of the barbecue. Swing the legs out completely,
and rotate the inner struts so they can be pushed rmly into the same
retaining clips. Stand the barbecue upright on a rm and level surface.
When required, use an empty ring-pull drinks can as a fat drain container.
A stainless-steel clip emerges from each drain hole, which can be found
within the area of the chromed hoop at either end of the barbecue.
Thread the clip through the hole in the can.
CAUTION: Use an oven glove when removing the can, which may be
very hot. Dispose of any hot fat with due caution.
POSITIONING THE BARBECUE.
The barbecue is designed to be freestanding. Ensure that the barbecue is
placed on a at surface with minimum clearances specied in the gure be-
low between any side, rear or overhead obstructions. When selecting the
location ensure the barbecue is not placed near or under combustible
materials or in an excessively windy environment.
Page 4, Issue 1
600mm 600mm
600mm
1000mm

POSITIONING THE GAS CYLINDER.
Ensure that the gas cylinder is not placed in contact or underneath the
barbecue. The hose should be routed away from the barbecue without
touching any hot surfaces.
Ensure the cylinder is placed on a rm and level surface and that the hose
is neither stretched nor twisted when connected. The cylinder must also be
located to give good access to connect and disconnect the regulator, or to
turn off in an emergency.
CONNECTING THE REGULATOR TO THE
CYLINDER
Check that the hose is completely over the nozzle on the regulator and the
nozzle on the barbecue and that it is secured rmly. Rubber hose may be
secured by a continuous circular hose clip or by the metal swaging process
we use at our factory. ‘Jubilee’ clips must NOT be used as they don’t impart
a perfectly circular pressure and can even push a section of hose away
from contact with the nozzle.
Examine the exible hose regularly and get your dealer to t a new
hose if perished, worn or damaged in any way.
L.P.G. ATTACKS NATURAL RUBBER – ONLY USE HOSE TO ISO 3821,
SUPPLIED BY YOUR DEALER.
Remove the protective plastic plug from the cylinder outlet and save for
replacement into the cylinder when empty.
Use the spanner provided to tighten the regulator to the propane cylinder in
an ANTI-CLOCKWISE direction when viewed from the hose connection.
Use a 37mbar LOW
PRESSURE REGULATOR
Page 5, Issue 1

LIGHTING THE BARBECUE.
a) Turn the supply from the cylinder ON by turning the cylinder valve anti-
clockwise.
b) A GAS LEAKAGE CHECK SHOULD BE CARRIED OUT NOW, IN THE
ABSENCE OF ANY NAKED FLAME. Use a soapy water solution around
all gas connections and along the hose. Turn the gas OFF at the
propane cylinder if the solution bubbles to indicate a leak and call an
LPgas engineer. A list of qualied engineers can be found on our
website www.cindersbarbecues.co.uk
c) If no leaks are indicated, insert a lighted taper or gas match into a brass
lighting hole (located centrally underneath the barbecue), then turn the
control knob at that end of the barbecue to the FULL position, PUSH the
knob in and HOLD. If the burner lights immediately and can be checked by
looking through the 10mm diameter sighting hole in the side of the rebox,
continue to HOLD the knob in the PUSH position for 15 seconds before
releasing. Repeat at the other end of the barbecue.
d) If the burner doesn’t light immediately or the ame goes out when the
knob is released, turn OFF the control valve at the barbecue and try again
after 5 minutes. If still unsuccessful, call an LPgas engineer or contact us for
information or advice.
TURNING OFF THE BARBECUE
First turn OFF the gas supply at the cylinder valve in a clockwise direction to
a rm ‘stop’.
Next, turn the control valves at the ends of the barbecue to the OFF
position.
Detach the regulator from the gas cylinder by unscrewing CLOCKWISE,
when viewed from the hose connection. Now replace the protective plastic
plug into the cylinder outlet.
Wait for the barbecue to cool before moving.
Page 6, Issue 1

CHANGING CYLINDERS
CHANGING CYLINDERS MUST BE DONE WITH NO NAKED FLAME IN
THE VICINITY.
You MUST begin the procedure by rst turning OFF the gas supply at the
cylinder valve, BEFORE disconnecting the regulator from the gas cylinder.
EMPTY CYLINDERS MUST BE SITED WELL AWAY FROM THE BAR-
BECUE AND IN A SECURED AND FLAME-FREE ENVIRONMENT, WITH
THEIR PROTECTIVE PLASTIC PLUGS FIRMLY SCREWED IN POSITION.
CLEANING THE BARBECUE
This barbecue internally self-cleans. Do NOT remove the stainless steel
cooking surface at any time.
Allow the barbecue to burn away fatty debris inside the body of the bar-
becue, until no more smoke exits through the cooking surface. No further
internal cleaning is required.
The cooking surface is easily cleaned by turning the barbecue on full power
and laying the at griddle accessory or metal baking sheets on top, which
super-heat the surface by reection. This will convert the carbon to white
uffy powder in a very few minutes. Alternatively, a stiff wire brush and nylon
scouring pad can be used.
Caustic cleaners will reduce the life of the heat exchanger, which sits below
the cooking surface.
The rest of the appliance can be cleaned with hot soapy water. TAKE CARE
NOT TO BLOCK ANY PORTION OF THE BURNER AERATION PORTS.
The aeration ports are located below the metal shrouds to which the control
valves are xed.
STORING THE BARBECUE AND ITS PROPANE
SUPPLY CYLINDERS.
It is important that the barbecue is stored in dirt free, damp free, hygienic
conditions indoors when not in use for any period of time. The barbecue
should always be disconnected from the cylinder during storage
PROPANE CYLINDERS MUST ALWAYS BE STORED OUTDOORS.
Consult your propane supplier for the best way to store cylinders, in your
particular circumstances.
Page 7, Issue 1

MAINTENANCE.
Servicing is recommended at least once per season, according to
usage.
SERVICING AND MAINTENANCE OF THIS APPLIANCE MUST NOT BE
CARRIED OUT BY THE OWNER. ALWAYS USE A REGISTERED
GAS-SAFE ENGINEER, OR CONTACT ‘CINDERS’ FOR ADVICE.
A current list of qualied engineers can be found on the CINDERS
website, www.cindersbarbecues.co.uk
SPARES and ACCESSORIES
Images for easy identication and ordering of Spares and Accessories are
also available on our website, www.cindersbarbecues.co.uk
TROUBLE SHOOTING
In order of possibility;
1) The burner lights but goes out when the control knob set at FULL is
released. The thermocouple probe has either failed or the ames are not
reaching it, because it has been replaced with a short probe thermocouple..
This is a job for a competent person with a replacement probe from us.
2) A rushing noise with the smell of gas could be that the regulator has
been changed for a High Pressure type, or there is a major leak. In either
case TURN OFF at the gas cylinder and refer to a qualied gas engineer.
A list of qualied gas engineers can be found on our website.
3) Uneven heat which is also associated with low power can usually be
traced to a partially blocked injector or a burner which has not been cleaned
and maintained annually. These are jobs for a qualied gas engineer, and a
list can be found on our website.
4) Flare-ups are due to too much fat falling into the barbecue, never by too
high a gas heat.
Check out the cooking demonstrations on our website and experiment with
different food types before committing to an event. ‘Getting the best out of
your Barbecue’ is also available on our website, which
provides useful tips for commercial barbecuing.
WARRANTY
Cinders Barbecues offers a one year parts and labour warranty and a
further year parts-only warranty with proof of annual servicing by a quali-
ed gas engineer. Warranty excludes thermocouple probes, use other than
intended, modications or misuse.
Page 8, Issue 1

Cinders Barbecues Ltd. High Bentham, Lancaster LA2 7NB
Tel: [phone] Fax: [phone]
[email protected]
www.cindersbarbecues.co.uk