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Cissell HD125 User manual

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THIS MANUAL MUST BE GIVEN TO THE EQUIPMENT OWNER
MAN HD2125 02/03
Technical specifications
Installation instructions
Operating instructions
Maintenance
OWNER'S MANUAL
125 lb. HD LAUNDRY DRYER
Cissell Manufacturing Co.
831 S. First St. - P.O.Box 32270 - Louisville, Ky. - 40232-2270
Tel: (502) 587-1292 - Fax: (502) 585-2333 -
Sales Fax: (502) 585-3625 - Service/Parts Fax: (502) 681-1275
HD125
Gas: Natural and LP
Steam
Electric
Page 2
IMPORTANTNOTICESPLEASEREAD
For optimum efficiency and safety, we recommend that you read the manual before operating the equipment. Store this
manual in a file or binder and keep for future reference.
WARNING: Purchaser must post the following notice in a prominent location:
WARNING: For your safety, the information in this manual must be followed to minimize
the risk of fire or explosion or to prevent property damage, personal injury or death.
- Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this
or any other appliance.
- WHAT TO DO IF YOU SMELL GAS
 Do not try to light any appliance.
 Do not touch any electrical switch; do not use any phone in your building.
 Clear the room, building, or area of all occupants.
 Immediately call your gas supplier from a neighbor's phone. Follow the gas
supplier's instructions.
 If you cannot reach your gas supplier, call the fire department.
Installation and service must be performed by a qualified installer, service agency
or the gas supplier.
WARNING: In the event the user smells gas odor, instructions on what to do must be posted in a
prominent location. This information can be obtained from the local gas supplier.
WARNING: Wear safety shoes to prevent injuries.
WARNING: Purchaser must post the following notice in a prominent location:
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapors
and liquids in the vicinity of this or any other appliance.
WARNING: A clothes dryer produces combustible lint and should be exhausted outside the building.
The dryer and the area around the dryer should be kept free of lint.
WARNING: Be safe, before servicing machine, the main power should be shut off.
Page 3
ATTENTION: LACHETEUR DOIT PLACER LAVERTISSEMENT
SUIVANT DANS UN ENDROIT CLAIR ET VISIBLE:
ATTENTION: LACHETEUR DOIT PLACER LAVERTISSEMENT
SUIVANT DANS UN ENDROIT CLAIR ET VISIBLE:
AVERTISSEMENT. Assurez-vous de bien
suivre les instructions donnees dans cette
notice pour reduire au minimum le risque
dincendie ou dexplosion ou pour eviter tuot
dommage materiel, toute blessure ou la mort.
__ Ne pas entreposer ni utiliser dessence ni
dautres vapeurs ou liquides inflammables dans
le voisinage de cet appareil ou de tout autre
apparell.
__ QUE FAIRE SI VOUS SENTEZ UNE
ODEUR DE GAZ:
Ne pas tenter dallumer dapparell.
 Ne touchez a aucun interrupteur. Ne pas
vous servir des telephones se trouvant dans
le batiment ou vous vous trouvez.
 Evacuez la piece, le batiment ou la zone.
Appelez immediatement votre fournisseur de
gaz depuis un voisin. Suivez les instructions
du fournisseur.
Si vous ne pouvez rejoindre le fournisseur
de gaz, appelez le service des incendies.
__ linstallation et lentretien doivent etre assures
par un installateur ou un service dentretien
qualifie ou par le fournisseur de gaz.
POUR VOTRE SECURITE
Ne pas entreposer ni utiliser d essence
ni dautres vapeurs ou liquides
inflammables dans le voisinage de cet
appareil ou de tout autre appareil.
Page 4
WARNING: To avoid fire hazard, do not dry articles containing foam rubber or similar
texture materials. Do not put into this dryer flammable items such as baby bed
mattresses, throw rugs,undergarments (brassieres, etc.) and other items which use
rubber as padding or backing. Rubber easily oxidizes causing excessive heat and
possible fire. These items should be air dried.
WARNING: Synthetic solvent fumes from drycleaning machines create acids when drawn
through the dryer. These fumes cause rusting of painted parts, pitting of bright or plated
parts, and completely removes the zinc from galvanized parts, such as the tumbler basket. If
drycleaning machines are in the same area as the tumbler, the tumbler's make-up air must
come from a source free of solvent fumes.
WARNING: Do not operate without guards in place.
WARNING: Check the lint trap often and clean as needed but at least a minimum of once per day.
WARNING: Alterations to equipment may not be carried out without consulting with the
factory and only by a qualified engineer or technician. Only Manufactures parts may be
used.
WARNING: Remove clothes from dryer as soon as it stops. This keeps wrinkles from
setting in and reduces the possibility of spontaneous combustion.
WARNING: Be safe - shut main electrical power and gas supply off externally before
attempting service.
WARNING: Never use drycleaning solvents, gasoline, kerosene, or other flammable liquids
in the dryer. FIRE AND EXPLOSION WILL OCCUR. NEVER PUT FABRICS
TREATED WITH THESE LIQUIDS INTO THE DRYER. NEVER USE THESE
LIQUIDS NEAR THE DRYER..
WARNING: Do not place items exposed to cooking oils in your dryer. Items contaminated
with cooking oils may contribute to a chemical reaction that could cause a load to catch fire.
WARNING: Never let children play near or operate the dryer. Serious injury could occur if a child
should crawl inside and the dryer is turned on.
WARNING: Never tumble fiberglass materials in the dryer unless the labels say they are machine
dryable. Glass fibers break and can remain in the dryer. These fibers cause skin irritation if they
become mixed with other fabrics.
WARNING: Before operating gas ignition system - purge air from natural gas or propane gas lines
per manufacturers instructions.
WARNING: To reduce the risk of electric shock, disconnect this appliance from the power supply
before attempting any user maintenance other than cleaning the lint trap. Turning the controls to the
OFF position does not disconnect this appliance from the power supply.
Page 5
CISSELLDRYERWARRANTY
The Cissell Manufacturing Company (Cissell) warrants all new equipment (and the original parts thereof) to be free from
defects in material or workmanship for a period of three (3) years from the date of sale thereof to an original purchaser for
use, except as hereinafter provided. With respect to non-durable parts normally requiring replacement in less than three (3)
years due to normal wear and tear, and with respect to all new repair or replacement parts for Cissell equipment for which
the three (3) year warranty period has expired, or for all new repair or replacement parts for equipment other than Cissell
equipment, the warranty period is limited to ninety (90) days from date of sale. The warranty period on each new replacement
part furnished by Cissell in fulfillment of the warranty on new equipment or parts shall be for the unexpired portion of the
original warranty period on the part replaced.
With respect to electric motors, coin meters and other accessories furnished with the new equipment, but not manufactured
by Cissell, the warranty is limited to that provided by the respective manufacturer.
Cissells total liability arising out of the manufacture and sale of new equipment and parts, whether under the warranty or
caused by Cissells negligence or otherwise, shall be limited to Cissell repairing or replacing, at its option, any defective
equipment or part returned f.o.b. Cissells factory, transportation prepaid, within the applicable warranty period and found
by Cissell to have been defective, and in no event shall Cissell be liable for damages of any kind, whether for any injury to
persons or property or for any special or consequential damages. The liability of Cissell does not include furnishing (or
paying for) any labor such as that required to service, remove or install; to diagnose troubles; to adjust, remove or replace
defective equipment or a part; nor does it include any responsibility for transportation expense which is involved therein.
The warranty of Cissell is contingent upon installation and use of its equipment under normal operating conditions. The
warranty is void on equipment or parts; that have been subjected to misuse, accident, or negligent damage; operated under
loads, pressures, speeds, electrical connections, plumbing, or conditions other than those specified by Cissell; operated
or repaired with other than genuine Cissell replacement parts; damaged by fire, flood, vandalism, or such other causes
beyond the control of Cissell; altered or repaired in any way that effects the reliability or detracts from its performance,
or; which have had the identification plate, or serial number, altered, defaced, or removed.
No defective equipment or part may be returned to Cissell for repair or replacement without prior written authorization
from Cissell. Charges for unauthorized repairs will not be accepted or paid by Cissell.
CISSELLMAKESNOOTHEREXPRESSORIMPLIEDWARRANTY,STATUTORYOROTHERWISE,CONCERNING
THEEQUIPMENTORPARTSINCLUDING,WITHOUTLIMITATION,AWARRANTYOFFITNESSFORAPARTICULAR
PURPOSE,ORAWARRANTYOF MERCHANTABILITY.THEWARRANTIESGIVENABOVE ARE EXPRESSLYIN
LIEUOF ALL OTHER WARRANTIES, EXPRESSOR IMPLIED. CISSELLNEITHER ASSUMES, NOR AUTHORIZES
ANY PERSON TO ASSUME FOR IT, ANY OTHER WARRANTY OR LIABILITY IN CONNECTION WITH THE
MANUFACTURE,USEORSALEOFITSEQUIPMENTORPARTS.
For warranty service, contact the Distributor from whom the Cissell equipment or part was purchased. If the Distributor
cannot be reached, contact Cissell.
IDENTIFICATIONNAMEPLATE
The Identification Nameplate is located on the rear wall of the dryer. It contains the dryer serial number, product number, model
number, electrical specifications and other important data that may be needed when servicing and ordering parts, wiring diagrams,
etc. Do not remove this nameplate.
Page 6
TABLEOF CONTENTS
125 LB. LAUNDRY DRYER
PAGE
Model Numbers & Company Address................................................................................. 1
ImportantNotices ............................................................................................................. 2-4
DryerWarranty ................................................................................................................... 5
Table of Contents ................................................................................................................ 6
Warnings,Cautionary Notesand Symbols........................................................................... 7
Unpacking/GeneralInstallation ........................................................................................... 8
Dryer Specifications ...................................................................................................... 9-11
Electrical Connections ...................................................................................................... 12
Gas Piping .................................................................................................................... 13-14
Gas Pipe Size Chart .......................................................................................................... 15
Gas Piping Installation ...................................................................................................... 16
SteamPipingInstallation .............................................................................................. 17-18
ExhaustInstallation -Multiple Exhaust ........................................................................ 19-21
Dryer Make-up Air Requirements ..................................................................................... 22
ExhaustInstallation - SeparateExhaust ............................................................................. 23
Dryer Air Flow Installation............................................................................................... 24
Rules for Safe Operation of Dryer .................................................................................... 25
Energy Saving Tips ........................................................................................................... 26
Two Timer Models - Instructions................................................................................. 27-29
Service Savers ..................................................................................................................30
TroubleshootingCharts ................................................................................................ 31-33
Direct-Spark IgnitionOperation ................................................................................... 34-35
GeneralMaintenance......................................................................................................... 36
BurnerAirInletAdjustment .............................................................................................. 37
BasketAlignment .........................................................................................................38-39
Shimming the Basket and Spider Assembly....................................................................... 40
AirSwitch Adjustment ...................................................................................................... 41
Dryers with Reversing Control Timer ..........................................................................42-43
Large Gear Reducer Maintenance ..................................................................................... 44
Parts ............................................................................................................................. 45-65
Air Switch Asm............................ 56
Rev. Ctrl. Pnl. Asm ...................... 57
2 Timer Ctrl. Pnl. Asm ................. 58
DMP Control Assembly .............. 59
Pro/Hc Control Assembly ............ 60
Large Gear Reducer ..................... 61
GasBonnet Asm........................... 62
SteamBonnetAsm. ...................... 63
Eleactric Heating Unit ............ 64-65
Front View ................................... 45
Rear View .............................. 46-47
Front Panel ................................... 48
ThermostatAssembly ................... 49
Burner Access Door ..................... 50
LintDoor ...................................... 51
DMP Seneor Asm......................... 52
2 Timer Sensor Asm..................... 53
Pro Sensor Asm............................ 54
ProHc Sensor Asm. ...................... 55
Page 7
Rotation in two directions
Rotation dans les deux sens
Drehbewigung in zwei
Richtungen
Movimiento rotativo en los
dos sentidos
Caution
Attention
Achtung
Atencion; precaucion
Direction of rotation
Sens de mouvement continu
De rotation Drehbewegung
in Pfeilrichtung movimiento
Giratorio o rotatorio en el
sentido de la flecha
The following symbols are used in this manual and/or on the machine.
NOTE!
On
Marche
Ein
Conectado
Off
Arrêt
Aus
Desconectado
Hot! Do Not Touch
Heiß! Nicht Beruhren
Haute temperature! Ne pas
toucher
Caliente! no tocar
Start
Demarrage
Start
Arranque de un
movimiento
Emission of heat in general
Emission de chaleur en
general
Warmeabgabe allgemein
Emisión de calor
Cooling
Refroidissement
Kühlen
Enfriamiento
dangerous voltage
tension dangereuse
Gefährliche elektrische
Spannung
tension peligrosa End of Cycle
DescriptionSymbol
SYMBOLS
Symbol
Page 8
Unpacking/General Installation (All Dryers)
UNPACKING
GENERAL
INSTALLATION(ALL
DRYERS)
This dryer is packed in a large wooden crate.
Upon arrival of the equipment, any damage in shipment should be reported to
the carrier immediately.
Upon locating permanent location of a unit, care should be taken in movement
and placement of equipment.
See outline clearance diagrams for correct dimensions.
Remove all packing material such as: tape, manuals,
skid, etc.
Leveling: Use spirit level on top of dryer. The use of shims are acceptable for
this procedure.
Check voltage and amperes on rating plate before installing the dryer.
On gear reducer models, remove screw and insert red vent attached to reducer.
The construction of the dryers permits installation side-by-side to save space
or to provide a wall arrangement. Position dryer for the least amount of exhaust
piping and elbows, and allow free access to the rear of dryer for future
servicing of belts, pulleys and motors. Installation clearance from all
combustable material is 12 (305 mm) ceiling clearance, 24 (610 mm) rear
clearance, and 0 side clearance.
Before operating dryer, open basket door and remove blocking between front
panel and basket. Read the instruction tags, owner's manual, warnings, etc.
IMPORTANT
Opening the clothes loading door deactivates the door switch to shut off
the motors, fan, gas, steam, or electric element. To restart the dryer,
close the door and press in the push to start button for approximately 2
seconds.
IMPORTANT
This dryer is designed for a capacity maximum load. Overloading it will
result in long drying times and damp spots on some clothes.
IMPORTANT
Maximum operating efficiency is dependent upon proper air curculation.
The lint screen must be kept clean daily to insure proper air circulation
throughout the dryer.
IMPORTANT
Provide adequate clearance for air opening into the combustion chamber.
Page 9
125 lb. General Dimensions (Illustration)
Page 10
125 lb. Steam Heated Dryer Dimensions (Illustration)