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Cissell L28DPS30G User manual

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MAN470 8/96 D0527
OWNER'S MANUAL
30 Lb. Stack Laundry Dryer
MODEL
GAS
L28DPS30G
THIS MANUAL MUST BE GIVEN TO THE EQUIPMENT OWNER.
MANUFACTURING COMPANY
CISSELL MANUFACTURING COMPANY
HEADQUARTERS PHONE: (502) 587-1292
831 SOUTH FIRST ST. SALES FAX: (502) 585-3625
P.O. BOX 32270 SERVICE/PARTS FAX: (502) 681-1275
LOUISVILLE, KY 40232-2270
Page 2
IMPORTANT NOTICES—PLEASE READ
For optimum efficiency and safety, we recommend that you read the Manual before operating the equipment.
Store this manual in a file or binder and keep for future reference.
WARNING: For your safety, the information in this manual must be followed
to minimize the risk of fire or explosion or to prevent property damage,
personal injury, or loss of life.
- Do not store or use gasoline or other flammable liquids or vapors in the
vicinity of this or any other appliance.
- WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliances.
• Do not touch any electrical switch; do not use any phone in your building.
• Clear the room, building, or area of all occupants.
• Immediately call your gas supplier from a neighbor's phone. Follow the
gas supplier's instructions.
• If you cannot reach the gas supplier, call the fire department.
Installation and service must be performed by a qualified installer, service
agency or the gas supplier.
WARNING: In the event the user smells gas odor, instructions on what to do must be
posted in a prominent location. This information can be obtained from the local gas
supplier.
WARNING: Wear Safety Shoes to prevent injuries.
WARNING: Purchaser must post the following notice in a prominent location:
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapors
and liquids in the vicinity of this or any other appliance.
WARNING: A clothes dryer produces combustible lint and should be exhausted
outside the building. The dryer and the area around the dryer should be kept free of
lint.
WARNING: Be safe, before servicing machine, the main power should be shut off.
Page 3
WARNING: To avoid fire hazard, do not dry articles containing foam rubber or similar
texture materials. Do not put into this dryer flammable items such as baby bed
mattresses, throw rugs,undergarments (brassieres, etc.) and other items which use
rubber as padding or backing. Rubber easily oxidizes causing excessive heat and
possible fire. These items should be air dried.
WARNING: Synthetic solvent fumes from drycleaning machines create acids when drawn
through the dryer. These fumes cause rusting of painted parts, pitting of bright or plated
parts, and completely removes the zinc from galvanized parts, such as the tumbler basket. If
drycleaning machines are in the same area as the tumbler, the tumbler's make-up air must
come from a source free of solvent fumes.
WARNING: Do not operate without guards in place.
WARNING: Check the lint trap often and clean as needed but at least a minimum of once
per day.
WARNING: Alterations to equipment may not be carried out without consulting with the
factory and only by a qualified engineer or technician. Only Cissell parts may be used.
WARNING: Remove clothes from dryer as soon as it stops. This keeps wrinkles from
setting in and reduces the possibility of spontaneous combustion.
WARNING: Be Safe - shut main electrical power and gas supply off externally before
attempting service.
WARNING: Never use drycleaning solvents, gasoline, kerosene, or other flammable liquids
in the dryer. FIRE AND EXPLOSION WILL OCCUR. NEVER PUT FABRICS
TREATED WITH THESE LIQUIDS INTO THE DRYER. NEVER USE THESE
LIQUIDS NEAR THE DRYER..
WARNING: Never let children play near or operate the dryer. Serious injury could occur if
a child should crawl inside and the dryer is turned on.
WARNING: Never tumble fiberglass materials in the dryer unless the labels say they are
machine dryable. Glass fibers break and can remain in the dryer. These fibers cause skin
irritation if they become mixed with other fabrics.
WARNING: Before operating gas ignition system - purge air from Natural Gas or Propane
Gas Lines per manufacturer’s instructions..
Page 4
CISSELL DRYER WARRANTY
The Cissell Manufacturing Company (Cissell) warrants all new equipment (and the original parts thereof)
to be free from defects in material or workmanship for a period of two (2) years from the date of sale thereof
to an original purchaser for use, except as hereinafter provided. With respect to non-durable parts normally
requiring replacement in less than two (2) years due to normal wear and tear, and with respect to all new
repair or replacement parts for Cissell equipment for which the two (2) year warranty period has expired,
or for all new repair or replacement parts for equipment other than Cissell equipment, the warranty period
is limited to ninety (90) days from date of sale. The warranty period on each new replacement part furnished
by Cissell in fulfillment of the warranty on new equipment or parts shall be for the unexpired portion of the
original warranty period on the part replaced.
With respect to electric motors, coin meters and other accessories furnished with the new equipment, but
not manufactured by Cissell, the warranty is limited to that provided by the respective manufacturer.
Cissell's total liability arising out of the manufacture and sale of new equipment and parts, whether under
the warranty or caused by Cissell's negligence or otherwise, shall be limited to Cissell repairing or replacing,
at its option, any defective equipment or part returned f.o.b. Cissell's factory, transportation prepaid, within
the applicable warranty period and found by Cissell to have been defective, and in no event shall Cissell be
liable for damages of any kind, whether for any injury to persons or property or for any special or
consequential damages. The liability of Cissell does not include furnishing (or paying for) any labor such
as that required to service, remove or install; to diagnose troubles; to adjust, remove or replace defective
equipment or a part; nor does it include any responsibility for transportation expense which is involved
therein.
The warranty of Cissell is contingent upon installation and use of its equipment under normal operating
conditions. The warranty is void on equipment or parts; that have been subjected to misuse, accident, or
negligent damage; operated under loads, pressures, speeds, electrical connections, plumbing, or conditions
other than those specified by Cissell; operated or repaired with other than genuine Cissell replacement
parts; damaged by fire, flood, vandalism, or such other causes beyond the control of Cissell; altered or
repaired in any way that effects the reliability or detracts from its performance, or; which have had the
identification plate, or serial number, altered, defaced, or removed.
No defective equipment or part may be returned to Cissell for repair or replacement without prior written
authorization from Cissell. Charges for unauthorized repairs will not be accepted or paid by Cissell.
CISSELL MAKES NO OTHER EXPRESS OR IMPLIED WARRANTY, STATUTORY OR OTHERWISE,
CONCERNING THE EQUIPMENT OR PARTS INCLUDING, WITHOUT LIMITATION, A WARRANTY
OF FITNESS FOR A PARTICULAR PURPOSE, OR A WARRANTY OF MERCHANTABILITY. THE
WARRANTIES GIVEN ABOVE ARE EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS
OR IMPLIED. CISSELL NEITHER ASSUMES, NOR AUTHORIZES ANY PERSON TO ASSUME FOR IT,
ANY OTHER WARRANTY OR LIABILITY IN CONNECTION WITH THE MANUFACTURE, USE OR SALE
OF ITS EQUIPMENT OR PARTS.
For warranty service, contact the Distributor from whom the Cissell equipment or part was purchased. If
the Distributor cannot be reached, contact Cissell.
IDENTIFICATION NAMEPLATE
The Identification Nameplate is located on the rear wall of the dryer. It contains the dryer serial number, product
number, model number, electrical specifications and other important data that may be needed when servicing
and ordering parts, wiring diagrams, etc. Do not remove this nameplate.
Page 5
TABLE OF CONTENTS
30 LB. STACK LAUNDRY DRYER
PAGE
Model Numbers & Company Address ...............................1
Important Notices............................................................... 2-3
Dryer Warranty....................................................................... 4
Table of Contents.................................................................... 5
Warnings, Cautionary Notes and Symbols .................. 6-7
Unpacking and General Insulation................................ 8-9
Dryer Outline Dimension (Illustration)....................10-11
Specifications...................................................................12-15
Motor List ...............................................................................16
Electrical Connections.........................................................17
Gas Piping Installation .......................................................18
Gas Service Installation......................................................19
Gas Piping Installation Instructions ...............................20
Gas Pipe Size Chart .............................................................21
Steam Piping Installation ............................................22-23
Dryer Installation with Multiple Exhaust ...............24-25
Dryer Exhausts .....................................................................26
Dryer Installation with Separate Exhaust ..............27-28
Exhaust and Venting .....................................................29-30
Rules for Safe Operation of Dryer....................................31
Energy Saving Tips ........................................................32-33
Operating Instructions.................................................. 34-36
Two Timer Model Operation Instructions................37-38
Service Savers........................................................................39
Troubleshooting...............................................................40-43
Spark Ignition System...................................................44-45
General Maintenance .................................................... 46-47
Burner Air Inlet Shutters Adjustment .....................48-49
PAGE
Replacing Bearings and Collars Instructions................50
Eccentric Locking Bearing Collars
Removal Instructions ......................................................51
Basket Alignment ...........................................................52-53
Shimming the Basket and Spider Assembly .................54
Air Switch Adjustment........................................................55
Gear Reducer Information..................................................56
Duct Work and Air Switch Assembly..............................57
Dryers with Reversing Control Timer.......................58-59
Dryer - Front Exploded View.......................................60-61
Single Motor Model - Rear View................................. 62-63
Double Motor Model - Rear View ...............................64-65
Front Panel and Door Assembly .......................................66
Bearings and Related Parts ...............................................67
Small Gear Reducer .............................................................68
Control Panel and Access Door - Single Timer .............69
Control Panel and Access Door - Two Timer .................70
Control Panel and Access Door - Coin Timer ................71
Thermostat Assembly..........................................................72
Standard Gas Bonnet ..........................................................73
Energy-Saver Gas Bonnet ..................................................74
Steam Heating Unit - Nine Section .................................75
Electric Heating Unit ..........................................................76
Electric Bonnet “UR” Model...............................................77
Electric Heating Circuit......................................................78
Reversing Control Box Assembly......................................79
Table for Ordering Overload Heaters for Overload
Relays .................................................................................80
Page 6
NOTE!
on
marche
Ein
conectado
off
arrêt
Aus
desconectado
Hot! Do Not Touch
Heib! Nicht Beruhren
Haute temperature! Ne pas toucher
Caliente! no tocar
Heet! Niet Aanraken
start
demarrage
Start
arranque de un movimiento
emission of heat in general
êmission de chaleur en general
Warmeabgabeallgemein
emisión de calor
cooling
refroidissement
Kuhlen
enfriamiento
dangerous voltage
tension dangereuse
GafahrlicheelektrischeSpannung
tension peligrosa
SYMBOLS
The following symbols are used in this manual and/or on the machine. The numbers between () refer
to the numbers on the machine surveys.
Symbol Description Part/Measurement
Page 7
rotation in two directions
rotation dans les deux sens
Drehbewigung in zwei Richtungen
movimiento rotativo en los dos sentidos
direction of rotation
sens de mouvement continu de rotation
Drehbewegung in Pfeilrichtung
movimiento giratorio o rotatorio
en el sentido de la flecha
End of Cycle
caution
attention
Achtung
atencion; precaucion
SYMBOLS
The following symbols are used in this manual and/or on the machine. The numbers between () refer
to the numbers on the machine surveys.
Symbol Description Part/Measurement
Page 8
STACK DRYER SPECIFICATIONS
SPECIFICATIONS
Tumbler Capacity (Dry Weight) 30 lbs.
Tumbler Diameter 27”
Tumbler Depth 29”
Approx. Weight (Uncrated) 800 Lbs.
Approx. Weight (Shipping Weight) 850 Lbs.
Motor (HP) 1/2
Air Flow (Per Pocket) 450 CFM
Heat Input (Per Pocket) 75,000 BTU/H
Exhaust Diameter 6”
Door Opening 22-5/8”
Electrical Specifications 115/208/230v
50/60Hz - 1 phase
Manufacturer reserves the right to make changes
in specifications without notice or obligation.
Page 9
PLANNING FOR INSTALLATION
Cissell Manufacturing Co. provides quality appliances that are easy to
install, operate and service. Each dryer is delivered complete and
ready for connection to external vent ducts, power and gas lines.
Plan for the installation of your dryer before it arrives. This will save
you time and will assist your contractors at installation. Check to see
if a permit is required. A preinstallation check list should include:
A sketch of the dryer room with dimensions. Show the dryer
location - place the dryers next to an outside wall if possible.
Allow space for rear servicing and periodic inspection behind
the dryers - (3) feet minimum is recommended for ease of
servicing.
Do not install dryer in a corrosive or contaminated atmosphere
or near combustible materials. Make sure circulating air
requirements are adhered to.
Do not install or store dryer in an area where it will be exposed
to water and/or weather.
Show walls and partitions.
Show location and size of venting duct outlet.
Show the location of electrical power.
Specify the location of the gas supply.
Installation should be on a sound, carpetless and level floor
capable of supporting dryer weights. Check your local building
codes.
Calculate the size of vents required to supply the dryer room
with outside air (MAKE-UP AIR). Refer to the ADEQUATE
AIR SUPPLY section of this manual.
Optional: An electrical outlet box for connecting a vacuum or
other tools and rear lighting for better visibility during
servicing.
The installation of the dryer should be performed by qualified licensed
proferssionals in accordance with local building codes and local, state
and federal standards. Warranty is void unless dryer is installed
according to instructions in this manual. All dryer installations by the
owner or contractors must conform to all or part of the following
regulations:
National Fuel Gas Code - ANSI #Z223.1 (latest edition).
National Electric Code - ANSI/NFPA #70 (latest edition).
National Electric Code - USAS-C1 (branch circuit grounding
conductors to metallic boxes)
CAN 1-B149.1 & 2 - Installation codes for gas burning appliances.
CSA C22.1 Canadian Electrical Code Part 1.
PLANNING FOR
INSTALLATION
CODES &
STANDARDS
United States
Canada
Page 10
PLANNING FOR INSTALLATION (CONT.)
The installation of a dryer is not complex. The dryer requires make-up
air, gas for drying heat, electrical power, and air exhaust ducts.
For safety, all installation and testing must conform to the CODES
AND STANDARDS section of this manual.
The stack dryer may be installed in various configuration including
free standing against a wall or recessed into a partition wall or room
(as illustrated). It is recommended that adjacent materials be
noncombustible. As illustrated, clearances to combustible construction
material are minimum.
CONSTRUCTION
CLEARANCE
Note A
Note B
Other
When dryer is installed flush with and protruding through a wall, the
first 4” may contact combustible construction. From the point back, top
clearance must be 6” and side clearance 1”.
Rear clearance is 12” minimum - (36” is recommended for ease of
installation, maintenance and service).
2” clearance from exhaust ducting.
12” minimum clearance from top of dryer to sprinkler system.