Cissell MAN383 User manual

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OWNER’S MANUALOWNER’S MANUAL
OWNER’S MANUALOWNER’S MANUAL
OWNER’S MANUAL
MAN 383 11/98 2CMAN 383 11/98 2C
MAN 383 11/98 2CMAN 383 11/98 2C
MAN 383 11/98 2C
THIS MANUAL MUST BE GIVEN TO THE EQUIPMENT OWNER.THIS MANUAL MUST BE GIVEN TO THE EQUIPMENT OWNER.
THIS MANUAL MUST BE GIVEN TO THE EQUIPMENT OWNER.THIS MANUAL MUST BE GIVEN TO THE EQUIPMENT OWNER.
THIS MANUAL MUST BE GIVEN TO THE EQUIPMENT OWNER.
CISSELL MANUFACTURING COMPANYCISSELL MANUFACTURING COMPANY
CISSELL MANUFACTURING COMPANYCISSELL MANUFACTURING COMPANY
CISSELL MANUFACTURING COMPANY
HEADQUARTERSHEADQUARTERS
HEADQUARTERSHEADQUARTERS
HEADQUARTERS PHONE: [phone]
831 SOUTH FIRST ST. SALES FAX: [phone]
P.O. BOX 32270 SERVICE/PARTS FAX: [phone]
LOUISVILLE, KY 40232-2270
ElectronicElectronic
ElectronicElectronic
Electronic
ConveyorConveyor
ConveyorConveyor
Conveyor
ControlControl
ControlControl
Control

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WARRANTYWARRANTY
WARRANTYWARRANTY
WARRANTY
TheCissellManufacturingCompany(Cissell)warrantsallnewequipment(andtheoriginalpartsthereof)tobefreefromdefects
inmaterialorworkmanshipforaperiodofone(1)yearfromthedateofsalethereoftoanoriginalpurchaserforuse,exceptas
hereinafterprovided.Withrespecttonon-durablepartsnormallyrequiringreplacementinlessthanone(1)yearduetonormal
wearandtear,including,butnotlimitedto,clothgoods,valvediscs,hoses,andironcords,andwithrespecttoallnewrepair
orreplacementpartsforCissellequipmentforwhichtheone(1)yearwarrantyperiodhasexpired,orforallnewrepairor
replacementpartsforequipmentotherthanCissellequipment,thewarrantyperiodislimitedtoninety(90)daysfromdateof
sale.ThewarrantyperiodoneachnewreplacementpartfurnishedbyCissellinfulfillmentofthewarrantyonnewequipment
orpartsshallbefortheunexpiredportionoftheoriginalwarrantyperiodonthepartreplaced.
Withrespecttoelectricmotors,coinmetersandotheraccessoriesfurnishedwiththenewequipment,butnotmanufactured
byCissell,thewarrantyislimitedtothatprovidedbytherespectivemanufacturer.
Cissell'stotalliabilityarisingoutofthemanufactureandsaleofnewequipmentandparts,whetherunderthewarrantyorcaused
byCissell'snegligenceorotherwise,shallbelimitedtoCissellrepairingorreplacing,atitsoption,anydefectiveequipment
orpartreturnedf.o.b.Cissell'sfactory,transportationprepaid,withintheapplicablewarrantyperiodandfoundbyCissellto
havebeendefective,andinnoeventshallCissellbeliablefordamagesofanykind,whetherforanyinjurytopersonsorproperty
orforanyspecialorconsequentialdamages.TheliabilityofCisselldoesnotincludefurnishing(orpayingfor)anylaborsuch
asthatrequiredtoservice,removeorinstall;todiagnosetroubles;toadjust,removeorreplacedefectiveequipmentorapart;
nordoesitincludeanyresponsibilityfortransportationexpensewhichisinvolvedtherein.
ThewarrantyofCisselliscontingentuponinstallationanduseofitsequipmentundernormaloperatingconditions.The
warrantyisvoidonequipmentorparts;thathavebeensubjectedtomisuse,accident,ornegligentdamage;operatedunder
loads,pressures,speeds,electricalconnections,plumbing,orconditionsotherthanthosespecifiedbyCissell;operatedor
repairedwithotherthangenuineCissellreplacementparts;damagedbyfire,flood,vandalism,orsuchothercausesbeyond
thecontrolofCissell;alteredorrepairedinanywaythateffectsthereliabilityordetractsfromitsperformance,or;whichhave
hadtheidentificationplate,orserialnumber,altered,defaced,orremoved.
NodefectiveequipmentorpartmaybereturnedtoCissellforrepairorreplacementwithoutpriorwrittenauthorizationfrom
Cissell.ChargesforunauthorizedrepairswillnotbeacceptedorpaidbyCissell.
CISSELL MAKES NO OTHER EXPRESS OR IMPLIED WARRANTY, STATUTORY OR OTHERWISE, CONCERNING THE
EQUIPMENT OR PARTS INCLUDING, WITHOUT LIMITATION, A WARRANTY OF FITNESS FOR A PARTICULAR
PURPOSE, OR A WARRANTY OF MERCHANTABILITY. THE WARRANTIES GIVEN ABOVE ARE EXPRESSLY IN LIEU
OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED. CISSELL NEITHER ASSUMES, NOR AUTHORIZES ANY PERSON
TO ASSUME FOR IT, ANY OTHER WARRANTY OR LIABILITY IN CONNECTION WITH THE MANUFACTURE, USE OR SALE
OF ITS EQUIPMENT OR PARTS.
Forwarrantyservice,contacttheDistributorfromwhomtheCissellequipmentorpartwaspurchased.IftheDistributorcannot
bereached,contactCissell.

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TABLE OF CONTENTSTABLE OF CONTENTS
TABLE OF CONTENTSTABLE OF CONTENTS
TABLE OF CONTENTS
Warranty ................................................. 1
Safety Precautions, Specifications ................................. 3
Description of Features ........................................ 4
Description of Control Panel .................................... 5
Installation ................................................ 6
Setting Control Mode Switch .................................... 6
Setting Up Conveyor Parameters .................................. 7-8
Operating Instructions ......................................... 9
Parts Sheets ............................................... 10-11
Wiring Diagram ............................................. 12
Page

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FOR YOUR SAFETYFOR YOUR SAFETY
FOR YOUR SAFETYFOR YOUR SAFETY
FOR YOUR SAFETY
Always shut off or disconnect power to the conveyor before servicing.
Be careful of any loose article of clothing or jewelry that might become
entangled in the conveyor links, trolleys, or drive mechanism.
Be careful of any body part (hair, finger, etc.) that may get caught in
any moving component on the conveyor. Always shut off or disconnect
power when performing
maintenance or adjustment work.
Post operator instructions and safety warnings in a prominent location.
SPECIFICATIONSSPECIFICATIONS
SPECIFICATIONSSPECIFICATIONS
SPECIFICATIONS
Input power: 24VAC
Six position memory
Dual display: current position, desired
position
Range: 1-9999 positions
Second range available for double deck
conveyors
Automatic coast
Set-up parameters input from the keyboard

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DESCRIPTIONDESCRIPTION
DESCRIPTIONDESCRIPTION
DESCRIPTION
This control operates one garment conveyor. It allows the attendant to
automatically bring any position on the conveyor to the unloading area
by entering the position number into the control’s memory and initiating
the search operation.
Features:
•Memory can hold up to six positions at one time
•Dual display shows CURRENT POSITION and DESIRED
POSITION
•Range 1-9999 positions
•Second range available for double deck conveyors
•Jog buttons on control panel
•Pause button (interrupts search operation)
•Calibrate current conveyor positions from control panel
•One shaft encoder works with all conveyors
•”Pick as entered” / “Shortest route” options
•Auto-coast
•Abnormal speed detection
•Set-up parameters entered into the control’s memory
from the keyboard.

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DESCRIPTION OF CONTROL PANELDESCRIPTION OF CONTROL PANEL
DESCRIPTION OF CONTROL PANELDESCRIPTION OF CONTROL PANEL
DESCRIPTION OF CONTROL PANEL
1. ON/POWER. Turns power on. Resets the control after an emergency
stop.
2. EMERGENCY STOP. Turns power off to control box. Stops conveyor.
3. CURRENT POSITION DISPLAY. Shows the current position of the con-
veyor or the number being entered on the keyboard. The
keyboard entry is only displayed for 5
seconds.
4. NEXT DESIRED POSITION DISPLAY. Shows the position that the conveyor
will stop
at next.
5. JOG. Will manually run the conveyor in the direction indicated on
the button as long as the button is depressed. Is disabled when
the conveyor is automatically seeking a
position. Jog will work during PAUSE.
6. SET. Used in conjunction with a keyboard entry and the SHIFT key to
input the current
position.
7. SHIFT. Used in conjunction with other keys.
8. CLR. Clears current entry shown on the CURRENT POSITION/ENTRY dis-
play if pressed by itself or if pressed with the SHIFT
key, clears the memory of all positions previously en-
tered.
9. START/NEXT. Initiates or continues after a PAUSE, the search opera-
tion.
10. ENTER. Loads a position into memory after it had been entered on
the keyboard.
11. PAUSE. Interrupts the search operation (restart by pressing NEXT).
The NEXT
DESIRED POSITION DISPLAY will flash to indicate if the conveyor is
in the paused state.
12. NUMERIC KEY PAD. Used to enter numeric information.

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INSTALLATIONINSTALLATION
INSTALLATIONINSTALLATION
INSTALLATION
1. Locate the Conveyor control.
2. Route the connection cable (C2102, supplied with control) between
the Conveyor control and the electrical box near the drive on the
conveyor. The end with the large connector mounts to the con-
veyor control.
3. Remove the bottom from the conveyor control and install the connec-
tor into the socket on the processor board. Tighten the screws
on the plug that attaches it to the socket to prevent it
from coming loose. Install the cable bushing into the slot at the rear
of the control enclosure and tighten. Reattach the bot-
tom of the conveyor control and tighten the screws.
4. On the Conveyor end of the cable, connect the leads in the large
bundle of 12 wires to the appropriate wires/terminals in the elec-
trical box per the wiring diagram. The small bundle of 4
wires is connected to the digital encoder (attached to the drive shaft)
by the small nylon plug. Be sure to properly orient it (match
the numbers on the plug to the numbers on the encoder).
5. Connect power to the conveyor. Go through the SET-UP procedures to
input the conveyor parameters into the memory of the conveyor
control.
6. The conveyor control is now ready for operation.
SETTING CONTROL MODE SWITCHSETTING CONTROL MODE SWITCH
SETTING CONTROL MODE SWITCHSETTING CONTROL MODE SWITCH
SETTING CONTROL MODE SWITCH
This switch should be in the AUTOMATIC position for normal opera-
tion. In this position, the hand/foot switches will work only when the
conveyor control is ON. This is to prevent the control from losing its
current position. If the conveyor is run with the control turned OFF,
the current position will have to be reset. This cannot happen if the
switch is in the AUTOMATIC position.
Should the conveyor control have to be removed from the conveyor,
move the switch to the MANUAL position to allow the hand/foot switches
to work with the control disconnected.

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SETTING UP THE CONVEYOR PARAMETERSSETTING UP THE CONVEYOR PARAMETERS
SETTING UP THE CONVEYOR PARAMETERSSETTING UP THE CONVEYOR PARAMETERS
SETTING UP THE CONVEYOR PARAMETERS
AND USING THE CUSTOMIZING KEYSAND USING THE CUSTOMIZING KEYS
AND USING THE CUSTOMIZING KEYSAND USING THE CUSTOMIZING KEYS
AND USING THE CUSTOMIZING KEYS
The parameters of the conveyor must be input to the control before it
can operate properly. See the instructions below that describe how to
input parameters. There are also customizing keys that allow the opera-
tor several options.
Note: When “SHIFT+#” is indicated, this means that the SHIFT key and
the number key must be depressed at the same time.
PARAMETERSPARAMETERS
PARAMETERSPARAMETERS
PARAMETERS
( * For Standard Conveyor, see below:)
SHIFT+9 (hold for 3 seconds)...When this function is enabled, the
control will step through the conveyor parameters in the
order listed below. To accept the value shown in
the lower display, press ENTER. To change the value, enter the new
value and then press ENTER.
Parameter Description Range
1 Number of conveyor positions 1-9999
2 Starting number (1st deck) 1-9999
3 Starting number (2nd deck) 1-9999
4 Encoder counts per revolution 100 (see note)
5 Conveyor positions per revolution 60 (see note)
NOTE: The values of 100 and 60 are for Cissell conveyors. If this
control is used on
another conveyor, these values might be different.
Inside of the control box on the rear of the control board are two
jumpers (see drawing).
They can be used to “lock out” the parameters to prevent someone
from changing them once they are set. Their functions are
listed below:
Jumper Function
A Adding this jumper presets the values of parameters 4
and 5 to 100 and60 and locks out these two parameters to prevent them
from being changed.
B Removing this jumper disables the SHIFT+9 function. It
is removed afterthe parameters are set to prevent unauthorized persons
from changing the parameters.
*
Run Conveyor to get #1 position to the desired location, then;
press Power On button to turn on.
Press Shift and #9 and hold until unit stops changing.
Press CLR
#1 Enter # of positions on Conveyor (500 = 50 links).
#2 Press 1 and Enter.
#3 Press 1 and Enter.

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NOTE: With power removed, the parameters will be retained
for approximately 100 hours. Should the power be
off for a longer period of time, the parameters will
have to be re-entered.
CURRENT POSITION
To “calibrate” the conveyor control to set the current con-
veyor position at the uploading point, key in the
current position and press SHIFT + SET. The top
display should now show the position that is at the unloading point.
CUSTOMIZING KEYS
SHIFT+1 .. Turns “beep” on
SHIFT+2 .. Turns “beep” off
SHIFT+3 .. Selects “shortest route” option
SHIFT+4 .. Selects “pick as entered” option
SHIFT+8 .. Displays software version (SHIFT-CLR cancels)

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OPERATING INSTRUCTIONSOPERATING INSTRUCTIONS
OPERATING INSTRUCTIONSOPERATING INSTRUCTIONS
OPERATING INSTRUCTIONS
Before operating the conveyor, the conveyor parameters must be entered
into the control and the “current position” set. See “SETTING UP THE
CONVEYOR PARAMETERS” on page 7.
To automatically seek positions on the conveyor, enter the desired posi-
tion on the keyboard (it will show on the upper display). If the entry
is correct, press the ENTER key to enter the position into the memory.
If the entry is incorrect, press CLR and start again. A total of six
positions can be in the memory at one time. These can be entered all at
once or at any other time even while the conveyor is in the precess of
seeking a position. Once a position is brought to the unloading point,
it is automatically removed from the memory. Should incorrect positions
be entered into the memory, SHIFT+CLR will remove ALL positions from the
memory.
The next position that the conveyor will seek is shown in the lower
display. The order that the conveyor places the entered positions into
the memory depends on which option (“pick as entered” or “shortest
route”) was selected. If “pick as entered” was selected, the order of
the positions in the memory will be the same order as they were entered.
If “shortest route” was selected, the control will order the positions
in the memory so that the conveyor will travel the shortest distance
(shortest time) to reach all of the positions in the memory.
To start the seek operation press the NEXT button. When the position is
brought to the unload point the conveyor will stop. Press NEXT to start
the next seek operation.
Pressing the PAUSE button will interrupt the seek operation and stop the
conveyor. The lower display will flash to indicate that the control is
in the pause condition. To restart the seek operation press the NEXT
button.
The conveyor can be operated manually by pressing and holding down one
of the JOG buttons. The conveyor will run only while the button is
depressed. When the button is released, the conveyor will stop. The
JOG buttons are disabled when the conveyor is seeking a position. To go
to manual while the conveyor is seeking a position, press PAUSE. This
will interrupt the seek operation. Now the JOG buttons can be used.
After completing the manual operation, press NEXT to restart the seek
operation.
Pressing the EMERGENCY STOP button at anytime will immediately remove
power from the control and stop the conveyor. Press ON/POWER to reacti-
vate the control.
If “SLO” appears in the display, this indicates that there is a mechani-
cal problem with the conveyor. The control monitors the speed of the
conveyor and stops it if it detects an abnormal speed or if the conveyor
is running in the wrong direction.

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Ref. No.Ref. No.
Ref. No.Ref. No.
Ref. No. Part No.Part No.
Part No.Part No.
Part No. DescriptionDescription
DescriptionDescription
Description
1 C2101 Electronic Control Box
2 C2129 Replacement Fuse
3 C2102 Cable Assembly
4 C2126 Switch Assembly
5 C2103 Optical Encoder

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Ref. No.Ref. No.
Ref. No.Ref. No.
Ref. No. Part No.Part No.
Part No.Part No.
Part No. DescriptionDescription
DescriptionDescription
Description
1 C2118 Drive Shaft
2 C2114 Adapter Shaft
3 C2104 Encoder Housing
4 C2109 Clamp Plate
5 TU7733 Self Drill Screw
6 C2115 Flange Bearing
7 C2116 Adapter Cylinder
8 C2108 Anti-Rotation Strip
9 OP546 Roll Pin
10 602300441 Cotter Pin
11 C196 Set Screw
12 C2103 Optical Encoder
13 C2107 Housing Cover

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