CITROEN 2001 BERLINGO User manual

PRIVATE CARS
SAXO-XSARA-BERLINGO
PRIVATE CARS
CAR 050008
Book 1
2001
AC.QCAV/MTD
Méthodes Techniques Documentation
 ’’The intellectual property rights relating to the technical information contained in this document belong
exclusively to the manufacturer. Reproduction, translation or distribution in whole or in part without
prior written authorisation from the manufacturer is forbidden.‘‘
«The technical information contained in this document is intended for the exclusive use of the trained personnel of the
motor vehicle repair trade. In some instances, this information could concern the security and safety of the vehicle. The
information is to be used by the professional vehicle repairers for whom it is intended and they alone would assume full
responsibility to the exclusion of that of the manufacturer».
’’The technical information appearing in this brochure is subject to updating as the characteristics of each
model in the range evolve. Motor vehicle repairers are invited to contact the CITROËN network periodically
for further information and to obtain any possible updates».
2001

PRESENTATION
THIS HANDBOOK summarises the characteristics, adjustments, checks and special features of CITROEN vehicles, not including COMMERCIAL
vehicles for which there e ists a separate handbook.
The handbook is divided into nine groups representing the main functions :
GENERAL - ENGINE - INJECTION - IGNITION - CLUTCH, GEARBOX, DRIVESHAFTS - AXLES, SUSPENSION, STEERING - BRAKES - ELECTRICAL -
AIR CONDITIONING.
In each section, the vehicles are dealt with in the following order : SAXO - XSARA – XSARA PICASSO - BERLINGO and all models where applicable.
The information given in this handbook is based on vehicles marketed in EUROPE.

IMPORTANT
If you find that this handbook does not always meet your requirements, we invite you to send us your suggestions which we will take into account
when preparing future publications. For e ample :
– INSUFFICIENT INFORMATION
– SUPERFLUOUS INFORMATION
– NEED FOR MORE DETAILS
Please send your comments and suggestions to :
CITROEN U.K. td.
221, Bath Road,
S OUGH,
S 1 4BA.
U.K.

GENERA Sa o 1 - 8
Xsara  9/2000 9 - 24
Xsara 09/2000 25 - 31
Xsara Picasso 32 - 33
Berlingo 34 - 37
Sa o 39
Xsara  9/2000 40
Xsara 09/2000  41
Xsara Picasso 42
Berlingo 43
Lubricants 44 - 58
ENGINE
Specifications 59 - 62
Cylinder head marking, tightening 66 - 77
Au iliary drive belt 78 - 102
Checking, setting valve timing 103 - 104
Valve clearances 140
Checking oil pressure 141
Oil filter 144
INJECTION
Idling, anti-pollution 146 - 149
Petrol injection 150 - 157
Handbrake 302
Bleed brakes 303
Handbrake 319
Bleed brakes 302
Handbrake 330
Bleed brakes 331
E ECTRICA
Starters 332 - 340
Alternators 341 - 354
Charging circuit 355
Preheater plugs 356 - 357
AIR CONDITIONING
Quantity in R 134.a 358
Special features 359 - 366
Checking temperatures 367 - 368
Checking pressures 369 - 370
Sa o 371 - 374
Xsara  09/2000 375 - 381
Xsara 09/2000 382 - 385
Xsara Picasso 386 - 390
INDEX
Identification
of vehicles
Capacities
A le geometry
Brake
specifications
Air conditioning
circuit
LPG safety requirements 166 - 170
HDi safety requirements 171 - 174
Checking the HDi fuel circuit 175 - 176
Checking the HDi air circuit 177
Checking turbo pressure 178 - 179
Checking the HDi recycling circuit 180
Checking, setting DELPHI injection 181 - 195
Checking, setting BOSCH injection 196 - 205
IGNITION
Sparking plugs 206
C UTCH-GEARBOX-TRANSMISSION
Speedometer 207
Checking, adjusting the clutch 211 - 216
Driveshafts 250
AX ES-SUSPENSION-STEERING
Sa o 251 - 258
Xsara TT 263 - 267
Xsara Picasso 292 - 293
BRAKES Sa o 298 - 299
Xsara 304 - 306
Xsara Picasso 321
Sa o
Xsara
Xsara
Picasso

GENERAL
1
GENERAL
SAXO - All TypesIDENTIFICATION OF VEHICLES
E1AP07CD
1Engine legislation type
2RP organisation no.
3Chassis stamp
4Manufacturer's name plate
501/02/99 # La el :
- Tyre pressures.
- RP organisation no.
- Paint code.
Paint code.
7Gear ox ident. reference

GENERAL
Emission standard L3 IF/L4
Type code SO CDZF SO HDZF/GL (1) SO KFXD S KFXB/IF SO KFXB/IF
Engine type CDZ HDZ KFX
Cubic capacity (cc) 954 1124 1360
Fiscal rating (hp) 46 5
Gearbox type MA/5 MB3 MA/5
Gearbox ident. plate 20 CE 81 (2) 312 20 CE 95 (2) 20 CE73 (2)
20 CF 03 (3) 20 CF 12 (3) 20 CF 02 (3)
2
SAXO - All Types IDENTIFICATION OF VEHICLES
(1) = LPG.
(2) = # 28/08/2000.
(3) = 29/08/2000 #
3-DOOR PETROL SALOONS
1.1 i1.0 i 1.4 i
A- X SX
Exclusive VTS SX
VTS
A- X
Administration
AUTO.

GENERAL
3
Emission standard L3
Type code S NFZF S NFXF SO VJZF SO VJYF
Engine type NFZ NFX VJZ (1) VJY (2)
Cubic capacity (cc) 1587 1527
Fiscal rating (hp) 68 4
Gearbox type MA/5
Gearbox ident. plate 20 CD 60 (3) 20 CD 46 (3) 20 CE 73 (3)
20 CN 05 (4) 20 CN 03 (4) 20 CF 02 (4)
SAXO - All TypesIDENTIFICATION OF VEHICLES
(1) = With EGR
(2) = Catalytic converter with EGR
(3) = # 28/08/2000.
(4) = 29/08/2000 #
NOTE : EGR = Exhaust Gas Recycling device.
3-DOOR DIESEL SALOONS 3-DOOR PETROL SALOONS
1. i 1. i 1 V 1.5 D
VTS
A-X-SX
Exclusive
Administration S - SX
VTS

GENERAL
4
Emission standard L3 IF/L4
Type code S1 CDZF S1 HDZF/GL (3) S1 KFXD S1 KFXB/IF
Engine type CDZ HDZ KFX
Cubic capacity (cc) 954 1124 1360
Fiscal rating (hp) 465
Gearbox type MA/5 MB3 MA/5
Gearbox ident. plate 20 CE 81 (4) 20 CE 73 (4)
20 CF 03 (5) 312 20 CF 02 (5)
SAXO - All Types IDENTIFICATION OF VEHICLES
5-DOOR PETROL SALOONS
1.1 i1.0 i 1.4 i
A-SX
Driving School
(1) (2)
SX - Exclusive SX
A-X
Administration
AUTO.
(1) = Cylindrical tank
(2) = Ring-shaped tank.
(3) = LPG.
(4) = #28/08/2000
(5) = 29/08/2000 #

GENERAL
5
Emission standard L3
Type code S1 VJZF (1) S1 VJZF/MOD (2) S1 VJYF (3)
Engine type VJZ VJY
Cubic capacity (cc) 1527
Fiscal rating (hp) 4
Gearbox type MA/5
Gearbox ident. plate 20 CE 73 (a) 20 CF 02 (b)
SAXO - All TypesIDENTIFICATION OF VEHICLES
(1) = With EGR
(2) MOD = Modifia le.
(3) = Catalytic converter
(a) = #28/08/2000.
(b) =.29/08/2000 #
NOTE : EGR = Exhaust Gas Recycling device.
5-DOOR DIESEL SALOONS
1.5 D
Driving School A-X-SX-Exclusive
Administration
A-X-SX-Exclusive

GENERAL
6
Emission standard L3
Type code SO CDZF/T (1) S3 CDZF (2) SO HDZF SO VJZF/T (1) S3 VJZF (2)
/T.MOD.GL (3)
Engine type CDZ HDZ VJZ
Cubic capacity (cc) 954 1124 1527
Fiscal rating (hp) 56 6
Gearbox type MA/5
Gearbox ident. plate 20 CE 81 (4) 20 CE 73 (4)
20 CF 03 (5) 20 CF 02 (5)
SAXO - All Types IDENTIFICATION OF VEHICLES
Commercial version Entreprise 3 door
1.1 i
Petrol Diesel
A
1.0 i
A-X-Poste
Administration
1.5D
A-X-Poste
Administration
(1) = Can e converted.
(2) = Non-converti le van.
(3) /T.MOD.GL = Converti le to LPG.
(4) = #28/08/2000.
(5) = 29/08/2000 #

GENERAL
7
SAXO - All TypesIDENTIFICATION OF VEHICLES
(1) = #02/05/2000
(2) = 03/05/2000 #
3-DOOR SALOONS
DieselPetrol
1.1i 1.4i 1. i 1. i 1 V 1.5 D
VTS SX – Exclusive
VTS VTSVTS
A-X-SX
Exclusive
Administration
A-X-SX
Exclusive
Administration
Emission standard L4
Type code SO HFXB S KFWB SO KFWB S NFTB S NFXB SO VJXB
Engine type HFX KFW NFT NFX VJX
Cubic capacity (cc) 1124 1360 1587 1527
Fiscal rating (hp) 45684
Gearbox type MA/5
Gearbox ident. plate 20 CF 03 (1) 20 CE 95 (1) 20 CF 03 20 CD 46 (1) 20 CE 73 (1)
20 CF 02 (2) 20 CF 12 (2) 20 CN 03 (2) 20 CF 02 (2)

GENERAL
8
Emission standard L4 L4
Type code S3 HFXB S3 VJXB
Engine type HFX VJX
Cubic capacity (cc) 1124 1527
Fiscal rating (hp) 66
Gearbox type MA/5 MA/5
Gearbox ident. plate 20 CE 81 (1) 20 CE 73 (1)
20 CF 03 (2) 20 CF 02 (2)
SAXO - All Types IDENTIFICATION OF VEHICLES
(1) = Non-converti le van
(2) = # 28/08/2000
(3) = 29/08/2000 #
COMMERCIAL VERSION ENTREPRISE 3 DOOR
Petrol
1.1i
(1)
A-S-SX
Poste
Administration
1.5 D
(1)
A-S-SX
Poste
Administration
Diesel

GENERAL
IDENTIFICATION OF VEHICLES
E1AP08MD
1 Manufacturer’s name plate (Estate).
2 Chassis stamp
3 Manufacturer’s name plate (Saloon)..
4 01/02/1999 #La el :
- Tyre pressures.
- RP organisation no.
- Paint code.
5 Gear ox ident. reference
Engine legislation type
XSARA - All Types #09/2000
9

GENERAL
10
XSARA - All Types #09/2000 IDENTIFICATION OF VEHICLES
(*) = Differential diameter 68 mm.
(1) GL = LPG (Liquid Petroleum Gas) with ring-shaped tank.
3-DOOR PETROL SALOONS
1. i1.4i
Dual fuel AUTO.
A - X - X Pack
SX - VTR X - X Pack
SX X - X Pack
SX - VTR
X - SX X - X Pack
SX - Exclusive
X - X Pack
Emission standard K' L3 IF L4 L3
Type code NO KFXG NO KFXF NO KFXB NO KXF/GL (1) NO NFZF NO NFZM
Engine type KFX NFZ
Cubic capacity (cc) 1360 1587
Fiscal rating (hp) 56
Gearbox type MA/5 MA/5 AL4
Gearbox ident. plate 20 CE 42 (*) 20 CD 29 20 TP 22

GENERAL
L3
NO LFXF NO LFYF N LFYF N RFSF N RFSY
LFX LFY RFS
1761 1998
6711
BE3/5
20 TB 91 20 TB 62 20 TB 92 20 TB 93
11
XSARA - All Types #09/2000
IDENTIFICATION OF VEHICLES
3-DOOR PETROL SALOONS
1.8i 1 V1.8i
VTR - VTS
X - X Pack
SX - VTR X Pack - SX
Exclusive VTS Brazil
2.0i 1 V
Emission standard
Type code
Engine type
Cubic capacity (cc)
Fiscal rating (hp)
Gearbox type
Gearbox ident. plate

GENERAL
12
X - X Pack
SX - VTR
Exclusive
X - X Pack
VTR
Emission standard L3 L4
Type code NO WJZF NO DHYF N DHYF NO RHYF N RHYF NO RHYB N RHYB
Engine type WJZ DHY RHY
Cubic capacity (cc) 1868 1905 1997
Fiscal rating (hp) 56 5
Gearbox type BE3/5
Gearbox ident. plate 20 TB 38 20 TB 59 20 TB 51
XSARA - All Types #09/2000 IDENTIFICATION OF VEHICLES
(1) = High pressure Diesel injection
3-DOOR DIESEL SALOONS
2.0 HDi (1)1.9 D 1.9 TD
X - X Pack
SX VTR - VTS VTR - VTS
X - X Pack
SX
VTS

GENERAL
13
Emission standard L3
Type code NO KFXF/T (1) NO KFXF/T MOD GL (2) NO WJZF/T (1) N3 WJZF
Engine type KFX WJZ
Cubic capacity (cc) 1360 1868
Fiscal rating (hp) 5
Gearbox type MA/5
Gearbox ident. plate 20 CE 42 20 TB 38
XSARA - All Types #09/2000
IDENTIFICATION OF VEHICLES
(1) /T = The vehicle can e converted ack into a private vehicle.
(2) /T MOD GL :
/T = The vehicle can e converted ack into a private vehicle.
MOD = Modifia le.
GL = LPG (Liquid Petroleum Gas) with ring-shaped tank.
3-DOOR SALOON VERSIONS - ALL TYPES
Petrol Diesel
X Entreprise
SX
Dual fuel
X Entreprise
X Entreprise
1.4i 1.9 D

GENERAL
14
Emission standard K' L3 L4 L3 K'
Type code N1 KFXG N1 KFXF N1 KFXB N1 KFXF/GL (1) N1 NFZG N1 NFZU
Engine type KFX NFZ
Cubic capacity (cc) 1360 1587
Fiscal rating (hp) 56
Gearbox type MA/5 MA/5 AL4
Gearbox ident. plate 20 CE 42 (1) 20 CE 29 20 TP 22
XSARA - All Types #09/2000 IDENTIFICATION OF VEHICLES
(1) = Differential diameter 8 mm.
5-DOOR PETROL SALOONS
1.4 i 1. i
A- X
X Pack - SX
Exclusive X - X Pack
SX X-SX X Pack
Dual fuel AUTO.
A- X
X Pack

GENERAL
15
L3
N1 NFZF N1 NFZM N1 LFXF N1 LFYF N7 LFYF
NFZ LFX LFY
1587 1761
67
MA/5 AL4 BE3/5
20 CD 29 20 TP 22 20 TB 91 20 TB 84
XSARA - All Types #09/2000
IDENTIFICATION OF VEHICLES
5-DOOR PETROL SALOONS
1.8i1. i
X - X Pack - SX
Exclusive
X - X Pack - SX
Exclusive
AUTO.
X - X pack - SX
Exclusive VTS
1.8i 1 V
Emission standard
Type code
Engine type
Cubic capacity (cc)
Fiscal rating (hp)
Gearbox type
Gearbox ident. plate

GENERAL
16
Emission standard L3
Type code N1 LFYY N1 LFYF/GL (1) N1 RFVF N1 RFVB N1 RFVY
Engine type LFY RFV
Cubic capacity (cc) 1761 1998
Fiscal rating (hp) 79
Gearbox type BE3/5 BE3/5 4HP20 BE3/5
Gearbox ident. plate 20 TD 05 20 TB 84 20 TB 39 20 GZ 9F 20 TB 39
XSARA - All Types #09/2000 IDENTIFICATION OF VEHICLES
5-DOOR PETROL SALOONS
2.0i 1 V1.8i 1 V
X - X Pack
Exclusive
X - SXBrazil Brazil
(1) GL = LPG (Liquid Petroleum Gas) with ring-shaped tank.
Dual fuel AUTO.