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  9. CK WORLDWIDE MR140 User manual

CK WORLDWIDE MR140 User manual

H E A D
S T Y L E
C A B L E
S T Y L E
C A B L E
L E N G T H P A R T #
Rigid Head -
w/o valve 3 P ie ce
12-1 /2 ft. (3.8 m ) M R 1 4 1 2 S F
25 ft. (7 .6 m ) M R 1 4 2 5 S F
CK WORLDWIDE INC.
WARRANTY:
CK Worldwide, Inc. warrants products manufactured by CK Worldwide, Inc. to
be free of defects in materials and workmanship. CK Worldwide, Inc. limits this
warranty to replacement of the product or parts thereof and excludes liability for
injury, property damage or economic loss attributable to product use or misuse.
In any event, CK Worldwide, Inc. will only be responsible for its products when
used with accessory items manufactured by CK Worldwide, Inc.
INSTALLATION:
Before using this torch, - tighten regulator, hose and power cable fittings with
proper wrenches. Using small pliers, securely tighten all knurled hose fittings
(Slide the torch handle back for access to the torch connections). Purge the
regulator and TIG torch with inert gas at 20 cubic feet per hour. Following these
steps will ensure contamination free welds. Repeat this procedure whenever
torch or regulator fittings have been detached.
CONNECTION
DIAGRAM:
CAUTION:
Personal harm will result from touching the hot parts of a TIG torch without
insulative protection, or from looking directly or indirectly at an arc or reflected
arc. At no time should bare skin be exposed to a welding arc.
TUNGSTEN
PREPARATION:
GRINDING PREPARATION:
Use a 60 Grit or finer aluminum
oxide wheel
EXTENSION INSTRUCTION:
STANDARD PARTS
General Purpose:
Flat:
1/4 to 1/2 x Diameter
Taper:
2 to 3 x Diameter
3 x Diameter from end of cup.
END PREPARATION:
DCSP (EN)
General Purpose:
Ball tip by arcing on clean metal
at low current DCRP (EP) then
slowly increase current to form
the desired ball diameter.
The included angle determines weld
bead shape and size. Generally,
as the included angle increases,
penetration increases and bead
width decreases.
Maximum extension:
6 x Diameter from end of cup.
(In draft - free areas)
Ball:
Maximum 1 x Diameter
Remove sharp point to leave a
truncated point with a flat spot.
Diameter of flat spot determines
amperage.
3 x Diameter from end of cup.
Shape tungsten by grinding
logitudinally, never radially.
ACHF
General Purpose:
GAS LENS PARTS
General Purpose:
INFORMATION
CHART:
ARGON FLOW
- ALUMINUM
ARGON FLOW
- FERROUS METALS
WELDING CURRENT (AMPS)
- TUNGSTEN TYPE
Gas Lens
Body
(Liters)
Standard
Body
(Liters)
Gas Lens
Body
(Liters)
Standard
Body
(Liters)
DCSP
Thoriated
DCSP
Pure
AC
Thoriated
AC
Pure
.020 (0.50)
.040 (1.00)
1/16 (1.60)
3/32 (2.40)
1/8 (3.20)
5/32 (4.00)
3/16 (4.80)
1/4 (6.40)
Cup
Size
Electrode
Diameter
in inches
(mm)
5-8 (3-4)
5-10 (3-5)
7-12 (4-6)
10-15 (5-7)
10-20 (5-10)
12-25 (6-12)
15-30 (7-14)
25-45 (12-21)
5-8 (3-4)
5-12 (3-6)
8-15 (4-7)
10-20 (5-10)
12-25 (6-12)
15-30 (7-14)
25-40 (12-19)
30-55 (14-26)
5-8 (3-4)
5-8 (3-4)
5-10 (3-5)
8-10 (4-5)
8-12 (4-6)
12-25 (6-12)
20-35 (10-17)
10-15 (5-7)
5-8 (3-4)
5-10 (3-5)
7-12 (4-6)
10-15 (5-7)
10-18 (5-9)
15-25 (7-12)
20-35 (10-17)
25-50 (12-24)
5 - 20
20 - 80
80 - 150
150 - 250
240 - 350
400 - 500
475-800
700 - 1100
5 - 15
15 - 70
70 - 130
150 - 220
220 - 330
375 - 475
475-800
5 - 20
15-80
70 - 150
140 - 235
220 - 325
300 - 425
400 - 525
500 - 700
5 - 15
10 - 60
50 - 100
100 - 160
150 - 210
200 - 275
250 - 350
325 - 700
4 or 5
4 or 5
4, 5 or 6
6, 7 or 8
7, 8 or 10
8 or 10
8 or 10
10 750 - 1000
CK WORLDWIDE INC. PHONE: (253) 854-5820 www.ckworldwide.com
3501 “C” ST. N.E. PHONE: (800) 426-0877 [email protected]
AUBURN, WA. 98002 FAX: (253) 939-1746
USA
IMPORTANT !!
READ AND UNDERSTAND THE
INFORMATION CONTAINED IN THIS
MANUAL BEFORE OPERATING THE EQUIPMENT !
TECHNICAL INFORMATION
TIG TORCH MANUAL
RATING @ 100% DUTY CYCLE:
COOLING METHOD:
HEAD ACCESSORIES:
POWER CABLE ADAPTOR:
140 AMP ACHF OR DCSP
WATER COOLED
MICRO TORCH
45V11 (2PCA)
MR140 MICRO TORCH
MR140
ACCESSORY ITEMS REQUIRED FOR COMPLETE INSTALLATION:
MODEL SELECTOR - TORCH PACKAGES
PARTS:
MR140.....................
140H........................
212WHSF................
225WHSF................
212PCSF.................
225PCSF.................
212AHSF.................
225AHSF ................
MRHB.........................
MR4P..........................
MR040C......................
MR116C......................
MR332C......................
MR180H......................
MR45H........................
MR90H.......................
MRTI...........................
T0409S20GC2............
T1169S20GC2............
T3329S20GC2............
PART NUMBER DESCRIPTION
PARTS LIST:
212PCSF (12-1/2 ft.) 225PCSF (25 ft.)
140H
MRHB
212AHSF(12-1/2 ft.) 225AHSF (25 ft.)
212WHSF(12-1/2 ft.) 225WHSF(25 ft.)
2WN 3HF
2AN 3HF
2PN 2PF2
2PF1
PART NUMBER DESCRIPTION
ACCESSORIES:
1192
1192
MR180H, MR45H, MR90H
Torch Body, 140 Amp
Handle
Water Hose, Super Flex, 12-1/2 ft.
Water Hose, Super Flex, 25 ft.
Power Cable, Super Flex, 12-1/2 ft.
Power Cable, Super Flex, 25 ft.
Gas Hose, Super Flex, 12-1/2 ft.
Gas Hose, Super Flex, 25 ft.
Handle Bushing
Cup Clear Pyrex
Collet .040
Collet 1/16
Collet 3/32
Head 180°
Head 45°
Head 90°
Neck Insulator
Tungsten .040” 2% Ceriated
Tungsten 1/16” 2% Ceriated
Tungsten 3/32” 2% Ceriated
2PCA (45V11)...........
SLWHAT-T................
SLWHAT-25..............
SLWHAT-35..............
SLWHAT-35M...........
Power Cable Adapter
TWECO
DINSE 25
DINSE 35
DINSE 35 Flow-Thru Gas
Safe-Loc Quick Connectors
MRTI
MR040C, MR116C, MR332C
MR4P
MR140
2
CK WORLDWIDE INC.
3
CK WORLDWIDE INC.
Tungsten Stick-Out Gauge and Wrench (included in torch package)
Part # TG1-24
TURBO-SHARP® V is an enclosed electrode grinder, which
eliminates grinding-dust exposure to both the user and the environment.
TURBO-SHARP® V includes a metal carrying case containing:
Standard head for diameters:
.040”(1.0mm),1/16”(1.6mm), 3/32”(2.4mm) and 1/8”(3.2mm)
Accessory for stationary mounting
Adapter for vacuum cleaning
Pen style electrode holder
Multi-functional cover
Tools for assembling and replacement
of grinding wheel
User instructions
•
•
•
•
•
•
•
Consistent Results:
Part # TS5

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