CK WORLDWIDE CKA10 User manual

HEAD STYLE CABLE
STYLE
CABLE
LENGTH
STANDARD
CABLE
SUPERFLEX
CABLE
Rigid Head -
w/o valve
Hi-Flex
1 Piece
12-1/2 ft. (3.8 m) CKA102 CKA102 SF
25 ft. (7.6 m) CKA105 CKA105 SF
Rigid Head -
w/ valve
Hi-Flex
1 Piece
12-1/2 ft. (3.8 m) CKA102V CKA102V SF
25 ft. (7.6 m) CKA105V CKA105V SF
CK WORLDWIDE INC.
WARRANTY:
CK Worldwide, Inc. warrants products manufactured by CK Worldwide, Inc. to
be free of defects in materials and workmanship. CK Worldwide, Inc. limits this
warranty to replacement of the product or parts thereof and excludes liability for
injury, property damage or economic loss attributable to product use or misuse.
In any event, CK Worldwide, Inc. will only be responsible for its products when
used with accessory items manufactured by CK Worldwide, Inc.
INSTALLATION:
Before using this torch, - tighten regulator, hose and power cable fittings with
proper wrenches. Using small pliers, securely tighten all knurled hose fittings
(Slide the torch handle back for access to the torch connections). Purge the
regulator and TIG torch with inert gas at 20 cubic feet per hour. Following these
steps will ensure contamination free welds. Repeat this procedure whenever
torch or regulator fittings have been detached.
CONNECTION
DIAGRAM:
CAUTION:
Personal harm will result from touching the hot parts of a TIG torch without
insulative protection, or from looking directly or indirectly at an arc or reflected
arc. At no time should bare skin be exposed to a welding arc.
TUNGSTEN
PREPARATION:
GRINDING PREPARATION:
Use a 60 Grit or finer aluminum
oxide wheel
EXTENSION INSTRUCTION:
STANDARD PARTS
General Purpose:
Flat:
1/4 to 1/2 x Diameter
Taper:
2 to 3 x Diameter
3 x Diameter from end of cup.
END PREPARATION:
DCSP (EN)
General Purpose:
Ball tip by arcing on clean metal
at low current DCRP (EP) then
slowly increase current to form
the desired ball diameter.
The included angle determines weld
bead shape and size. Generally,
as the included angle increases,
penetration increases and bead
width decreases.
Maximum extension:
6 x Diameter from end of cup.
(In draft - free areas)
Ball:
Maximum 1 x Diameter
Remove sharp point to leave a
truncated point with a flat spot.
Diameter of flat spot determines
amperage.
3 x Diameter from end of cup.
Shape tungsten by grinding
logitudinally, never radially.
ACHF
General Purpose:
GAS LENS PARTS
General Purpose:
INFORMATION
CHART:
ARGON FLOW
- ALUMINUM
ARGON FLOW
- FERROUS METALS
WELDING CURRENT (AMPS)
- TUNGSTEN TYPE
Gas Lens
Body
(Liters)
Standard
Body
(Liters)
Gas Lens
Body
(Liters)
Standard
Body
(Liters)
DCSP
Thoriated
DCSP
Pure
AC
Thoriated
AC
Pure
.020 (0.50)
.040 (1.00)
1/16 (1.60)
3/32 (2.40)
1/8 (3.20)
5/32 (4.00)
3/16 (4.80)
1/4 (6.40)
Cup
Size
Electrode
Diameter
in inches
(mm)
5-8 (3-4)
5-10 (3-5)
7-12 (4-6)
10-15 (5-7)
10-20 (5-10)
12-25 (6-12)
15-30 (7-14)
25-45 (12-21)
5-8 (3-4)
5-12 (3-6)
8-15 (4-7)
10-20 (5-10)
12-25 (6-12)
15-30 (7-14)
25-40 (12-19)
30-55 (14-26)
5-8 (3-4)
5-8 (3-4)
5-10 (3-5)
8-10 (4-5)
8-12 (4-6)
12-25 (6-12)
20-35 (10-17)
10-15 (5-7)
5-8 (3-4)
5-10 (3-5)
7-12 (4-6)
10-15 (5-7)
10-18 (5-9)
15-25 (7-12)
20-35 (10-17)
25-50 (12-24)
5 - 20
20 - 80
80 - 150
150 - 250
240 - 350
400 - 500
475-800
700 - 1100
5 - 15
15 - 70
70 - 130
150 - 220
220 - 330
375 - 475
475-800
5 - 20
15-80
70 - 150
140 - 235
220 - 325
300 - 425
400 - 525
500 - 700
5 - 15
10 - 60
50 - 100
100 - 160
150 - 210
200 - 275
250 - 350
325 - 700
4 or 5
4 or 5
4, 5 or 6
6, 7 or 8
7, 8 or 10
8 or 10
8 or 10
10 750 - 1000
1 PIECE
CABLE ASSEMBLY
2 PIECE
CABLE ASSEMBLY
CK WORLDWIDE INC. PHONE: [phone] www.ckworldwide.com
3501 “C” ST. N.E. PHONE: [phone] [e-mail]
AUBURN, WA. 98002 FAX: [phone]
USA
IMPORTANT !!
READ AND UNDERSTAND THE
INFORMATION CONTAINED IN THIS
MANUAL BEFORE OPERATING THE EQUIPMENT !
TECHNICAL INFORMATION
TIG TORCH MANUAL
RATING @ 100% DUTY CYCLE:
COOLING METHOD:
HEAD ACCESSORIES:
POWER CABLE ADAPTOR:
100 AMP ACHF OR DCSP
GAS COOLED
A2 SERIES HEAD ACCESSORIES
APCA10
CKA10 & CKA10V RIGID
CKA10
ACCESSORY ITEMS REQUIRED FOR COMPLETE INSTALLATION:
MODEL SELECTOR - TORCH PACKAGES

1
A1PG10 A2PG10
POWER CABLE
A100VK KNOB
CKA10V
VALVED TORCH BODY
AHS20HEATSHIELD
100R
(2 REQ’D)O-RINGS
AHS20HEATSHIELD
AHV10VALVED TORCH HANDLE
AH10 TORCH HANDLE
AS20BACKCAP
INCLUDES O-RING
200RO-RING
CKA10 TORCH BODY
PARTS:
CKA10 RIGID ..........
CKA10V RIGID .......
210VK .....................
AH10 ........................
AHV10.........................
A2PC10 ...............
A2PC10SF ...............
A5PC10 ................
A5PC10SF ................
200R .........................
AHS20 .......................
200R .........................
AS20 .........................
PART NUMBERDESCRIPTION
PARTS LIST:
Torch Body
Torch Body With Valve
Gas Valve, Top Mounted
Handle
Handle for Valved
Power Cable Assembly, Hi-Flex 1 Piece, 12-1/2 foot.
Power Cable Assembly, Super Flex 1 Piece, 12-1/2 foot.
Power Cable Assembly, Hi-Flex 1 Piece, 25 foot.
Power Cable Assembly, Super Flex 1 Piece, 25 foot.
O-Ring
Heat Shield, Standard
O-Ring
Backcap, Short
EZIS
)mm(.ni
SSORC
.FER
REDRO
REBMUN
)05.(020. 8310-4032 02C02A
)00.1(040. 7310-4032 02C04A
)06.1(61/1 6310-4032 02C611A
)04.2(23/3 5310-4032 02C233A
)02.3(8/1 8600-4032 02C814A
STANDARD
EZIS
)mm(.ni
SSORC
.FER
REDRO
REBMUN
LLA 0181-0132 02TNA
NOSE BLOCK
A B REDRO
REBMUN
"8/7
)32.22(
"4/1
)53.6( 02SHA
STANDARD
CERAMIC (LAVA) - STANDARD
EZIS ECIFIRO
)mm(.ni
HTGNEL
)mm(.ni .FERSSORC REDRO REBMUN
4 )53.6(4/1 )96.93("61/9-1 9600-4032 2A4A
5 )49.7(61/5 )96.93("61/9-1 0700-4032 2A5A
6 )35.9(8/3 )96.93("61/9-1 3700-4032 2A6A
7 )21.11(61/7 )96.93("61/9-1 4700-4032 2A7A
ALUMINA - STANDARD
EZIS ECIFIRO
)mm(.ni
HTGNEL
)mm(.ni .FERSSORC REDRO REBMUN
4 )53.6(4/1 )96.93("61/9-1 2000-4032 2C4A
5 )49.7(61/5 )96.93("61/9-1 4000-4032 2C5A
6 )35.9(8/3 )96.93("61/9-1 9400-4032 2C6A
7 )21.11(61/7 )96.93("61/9-1 0500-4032 2C7A
FOR USE WITH THE FOLLOWING CK TIG TORCHES:
CKA10, CKA20
A
B
CUP (NOZZLE)
COLLET COLLET BODY HEAT SHIELD
2
CK WORLDWIDE INC.
APPLICATIONS OF:
STANDARD PARTS:
ARE FOR GENERAL PURPOSE USE.
WEDGE COLLETS:
IMPROVE ARC STARTING.
IMPROVE ARC STABILITY.
IMPROVE ARC CONTROL.
CERAMIC (LAVA) CUPS:
ARE USED WHEN REFLECTED HEAT IS
HIGH.
ALUMINA CUPS:
ARE USED FOR GENERAL PURPOSE,
AND WHEN IMPACT RESISTANT CUPS
ARE REQUIRED.
GAS LENS PARTS:
ARE USED TO REDUCE TURBULENCE
AND IMPROVE SHIELD GAS COVERAGE
PATTERNS,
INCREASES DUTY CYCLE OF TORCH
AND INCREASES TUNGSTEN STICK
OUT.
SHORT (STUBBY) PARTS:
ARE USED TO SHORTEN THE OVERALL
LENGTH OF THE TORCH HEAD.
REDUCES DUTY CYCLE OF TORCH
GAS SAVER
®
PARTS:
ARE USED TO SAVE UP TO 40% ON GAS
CONSUMPTION.
ARE USED TO SAVE UP TO 60% ON
CONSUMABLE PARTS.
ARE USED TO CLEARLY SEE THE WELD
PUDDLE.
ARE USED TO ACHIEVE GAS LENS 3
CK WORLDWIDE INC.