CKD V3010-W User manual

SM-50696-A
SM-50696-ASM-50696-A
SM-50696-A
ＩＮＳＴＲＵＣＴＩＯＮ ＭＡＮＵＡＬ
ＩＮＳＴＲＵＣＴＩＯＮ ＭＡＮＵＡＬＩＮＳＴＲＵＣＴＩＯＮ ＭＡＮＵＡＬ
ＩＮＳＴＲＵＣＴＩＯＮ ＭＡＮＵＡＬ
Shut-off valve with lock hole
Shut-off valve with lock holeShut-off valve with lock hole
Shut-off valve with lock hole
V3010-W
V3010-WV3010-W
V3010-W
V6010-W
V6010-WV6010-W
V6010-W
● Please read this instruction manual carefully before using
this product, particularly the section describing safety．
● Retain this instruction manual with the product for
further consultation whenever necessary．
Ver. 2

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Safety precautions
When designing and manufacturing a device using CKD products, the manufacturer is obligated
to manufacture a safe product by confirming safety of the system comprising the following items:
■ Device mechanism
■ Pneumatic or water control circuit
■ Electric control that controls the above
t is important to select, use, handle, and maintain the product appropriately to ensure that the
CKD product is used safely.
Observe warnings and precautions to ensure device safety.
Check that device safety is ensured, and manufacture a safe device.
１．This product is designed and manufactured as a general industrial machine part
１．This product is designed and manufactured as a general industrial machine part１．This product is designed and manufactured as a general industrial machine part
１．This product is designed and manufactured as a general industrial machine part
It must be handled by someone having sufficient knowledge and experience.
It must be handled by someone having sufficient knowledge and experience. It must be handled by someone having sufficient knowledge and experience.
It must be handled by someone having sufficient knowledge and experience.
２．Use this product within its specifications.
２．Use this product within its specifications.２．Use this product within its specifications.
２．Use this product within its specifications.
Consult with CKD for details when using the product beyond the unique specification range,
outdoors, or in the following conditions or environment: Additionally, the product must not be
modified or machined.
①
Use for special applications requiring safety including nuclear energy, railroad, aviation,
ship, vehicle, medical equipment, equipment or applications coming into contact with
beverage or food, amusement equipment, emergency shutoff circuits, press machine,
brake circuits, or for safeguard.
②
Use for applications where life or assets could be adversely affected, and special safety
measures are required.
3． Observe corporate standards and regulations, etc., related to the safety of device
3． Observe corporate standards and regulations, etc., related to the safety of device 3． Observe corporate standards and regulations, etc., related to the safety of device
3． Observe corporate standards and regulations, etc., related to the safety of device
design and control, etc.
design and control, etc. design and control, etc.
design and control, etc.
SO4414, J S B 8370 (pneumatic system rules)
JFPS2008(principles for pneumatic cylinder selection and use)
ncluding High Pressure Gas Maintenance Law, Occupational Safety and Sanitation Laws,
other safety rules, body standards and regulations, etc.
４．Do not handle, pipe, or remove devices before confirming safety.
４．Do not handle, pipe, or remove devices before confirming safety.４．Do not handle, pipe, or remove devices before confirming safety.
４．Do not handle, pipe, or remove devices before confirming safety.
①
nspect and service the machine and devices after confirming safety of the entire system
related to this product.
②
Note that there may be hot or charged sections even after operation is stopped.
③
When inspecting or servicing the device, turn off the energy source (air supply or water
supply), and turn off power to the facility. Discharge any compressed air from the system,
and pay enough attention to possible water leakage and leakage of electricity.
④
When starting or restarting a machine or device that incorporates pneumatic components,
make sure that the system safety, such as pop-out prevention measures, is secured.
５．Observe warnings and cautions on the pages below to prevent accidents.
５．Observe warnings and cautions on the pages below to prevent accidents.５．Observe warnings and cautions on the pages below to prevent accidents.
５．Observe warnings and cautions on the pages below to prevent accidents.
WARNING
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■
■■
■ The safety cautions are ranked as "DANGER", "WARNING" and "CAUTION" in this
The safety cautions are ranked as "DANGER", "WARNING" and "CAUTION" in thisThe safety cautions are ranked as "DANGER", "WARNING" and "CAUTION" in this
The safety cautions are ranked as "DANGER", "WARNING" and "CAUTION" in this
section.
section. section.
section.
： When a dangerous situation may occur if handling is mistaken
leading to fatal or serious injuries, or when there is a high degree
of emergency to a warning.
：
When a dangerous situation may occur if handling is mistaken
leading to fatal or serious injuries.
：
When a dangerous situation may occur if handling is mistaken
leading to minor injuries or physical damage.
Note that some items described as "CAUT ON" may lead to serious results depending on the
situation. n any case, important information that must be observed is explained.
Precautions with regard to guarantee
Precautions with regard to guaranteePrecautions with regard to guarantee
Precautions with regard to guarantee
●
●●
● Guarantee period
Guarantee period Guarantee period
Guarantee period
The guarantee period of our product shall be one (1) year after it is delivered to the place
specified by the customer.
●
●●
● Guarantee coverage
Guarantee coverage Guarantee coverage
Guarantee coverage
f any failure for which CKD CORPORAT ON is recognized to be responsible occurs within the
above warranty period, a substitute or necessary replacement parts shall be provided free of
charge, or the product shall be repaired free of charge at the plant of CKD CORPORAT ON.
However, the guarantee excludes following cases:
①
Defects resulting from operation under conditions beyond those stated in the catalogue or
specifications.
②
Failure resulting from malfunction of the equipment and/or machine manufactured by other
companies.
③
Failure resulting from wrong use of the product.
④
Failure resulting from modification or repairing that CKD CORPORAT ON is not involved in.
Failure resulting from causes that could not be foreseen by the technology available at the
time of delivery.
⑥
Failure resulting from disaster that CKD is not responsible of.
Guarantee stated here covers only the delivered products. Any other damage resulting from
failure of the delivered products is not covered by this guarantee.
●
●●
● Confirmation of product compatibility
Confirmation of product compatibility Confirmation of product compatibility
Confirmation of product compatibility
Our customer shall be responsible of confirming compatibility of our product used in our
customer’s system, machinery or device.
DANGER
WARNING
CAUTION
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INDEX
Shut-off valve with lock hole
V3010-W
V6010-W
1.Unpacking 4
2.Installation
2.1 Installation environment 4
2.2 Installation 4
2.3 Piping 5
3.Proper operation 6
4.Maintenance
4.1 Inspection 8
4.2 Disassembly and assembly 8
5.Troubleshooting 9
6.Repair parts 9
7.Product specifications and designation
7.1 Product specifications 10
7.2 Product designation 11
7.3 Internal structure and parts list 12
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１．Unpacking
１．Unpacking１．Unpacking
１．Unpacking
To prevent foreign matter from entering the product, unpack
the product just before piping starts.
■ Make sure that the model number indicated on the product matches with what you have ordered.
■ Check the exterior of the product for damage.
２．Installation
２．Installation２．Installation
２．Installation
２．１ Installation environment
１） Avoid installing this product where it is subject to ultraviolet rays.
2） Prevent installation where the product is exposed to a direct sunlight.
3） Avoid installation at places where there is excessive vibration or impact.
4） If amount of drain is large
Install an air dryer and drain separator before an air filter. If there is a large
amount of drain from the compressor ,hot and highly humid air could shorten
the device life or result in corrosion.
5） If the product is used in a water-lubricated compressor circuit
Make sure that chlorine-based substances, etc., do not enter compressed air.
■ Avoid using this product under the following conditions.
・ The ambient temperature is beyond 5-60℃.
・ The air may be frozen.
・ The water drop or coolant is splashed onto the product.
・ The humidity is high and the temperature changes largely, causing dew condensation.
・ Sea breeze or seawater is splashed onto the product.
・ Atmosphere contains corrosive gas, corrosive fluid or chemicals.
２．２ Installation
１） Do not move or swing the product holding the knob of the product.
２） Provide enough space for maintenance
Provide space around the product for installation, removal,
wring, and piping work.
■ Mount the C type bracket onto the product prior to piping, if the C type bracket (optional) is used for
installation. To mount the C type bracket onto the product, align the convex of the bracket and concave of
the product, and push in.
Note: The Piping adapter set and the C type bracket cannot be used at the same time.
!
CAUTION
!
CAUTION
!
CAUTION
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２．３ Piping
1) EXH port is exclusively for mounting a silencer.
Tightening torque shall be 3N・m or less. (Force when tightening with fingers.)
When removing the silencer, hold the bottom
plug with a tool and remove the silencer.
1) Flush the air piping to be used sufficiently before connecting the regulator.
If dust or sealant enters the product during piping work, this may
cause the product to malfunction or operate incorrectly.
2) Install the Residual pressure release valve so as the arrow mark on the name
plate of the valve matches the air flow direction.
3) If dust or sealant enters the product during piping work, this may
cause the product to decline in performance.
4) When connecting the piping, tighten with proper tightening torque.
5) Carefully connect the piping so that no bending moment caused by the piping
load is applied to the product main body and piping.
■ Flush air into the pipe to blow out foreign
substances and chips before piping.
■ Do not apply sealant or sealing tape for two pitches of thread from
the tip of the pipe to avoid residual substances from falling into the piping system.
(Good) (Bad) (Good) (Bad)
● Seal Tape ● Sealant (paste or liquid)
!
WARNING
!
CAUTION
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■ When connecting the piping, tighten with proper tightening torque.
Observe this item to avoid air leakage and thread breakdown.
Tighten the thread first by hand, then with a tool.
Port size
Rc1/4 6～8
Rc3/8 13～15
Rc1/2 16～18
Rc3/4 19～40
Rc1 41～70
３．Proper operation
３．Proper operation３．Proper operation
３．Proper operation
1) Operate the product always within its specifications.
2) This product is intended for use as a general-purpose industrial device or part.
Do not use this product for medical devices or circuits, or devices or circuits
that affect human lives.
３） If exhaust is incomplete because of air quality, manually
discharge air by operating the knob (turn and raise).
4) Torque from piping
Make sure that the piping load or torque is not applied on the body or piping.
50
Ｖ６０１０ 100
Tightening torque N･m
Max torque N・m
Ｖ３０１０
!
WARNING
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1) Confirm the circuit and the working fluid.
Flowing fluids that contain solid particles or those outside of specification
may cause the product to malfunction. To prevent solid particles from entering,
connect a filter to the primary side of the product.
2) If this product is to be installed on the primary side of a regulator or
a filter regulator, the reverse regulator (R※100) or the reverse filter regulator
(W※100) must be selected.
■ Operation
１) Shifting from the state of SUP to the state of EXH.
Turn the knob counterclockwise.
State of Supply Air
State of Exhaust Air
2） Shifting from the state of EXH to the state of SUP.
Turn the knob clockwise while holding down the knob.
State of Supply Air
State of Exhaust Air
Inlet
Exhaust
×
××
×
Inlet
×
××
×
Exhaust
!
CAUTION
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3）Key lock
The body and knob of this product comprises a hole for a lock to fix the knob at the EXH position.
This lock can prevent mishandled pneumatic pressure to flow, preventing second disaster.
This product accords with the provisions of OSHA(US Occupational Safety and Health Agency).
４．Maintenance
４．Maintenance４．Maintenance
４．Maintenance
４．１ Inspection
1) Daily inspection
Before operating the product, confirm proper operation.
2) Periodic inspection
・To operate the product in its optimal operating state, carry out the periodic inspection normally
once every six months.
・Check that no leak occurs in the piping.
４．２ Disassembly and assembly
Before starting the maintenance work, turn OFF the power, shut down the supply
pressure, and make sure that no residual pressure remains.
・Refer to "６．Repair Parts" when performing disassembly and assembly.
■ Disassembly
・Turn the knob to exhaust position (EXH). Loosen and remove the rod.
・Lift and remove the knob while turning it clockwise.
・Loosen and remove the bottom plug. Be careful as the bottom spring may pop out.
・Pull out the pin, and pull out the spool assembly from the body.
■ Assembly
・Apply grease to packing, O ring, and the surface on which they slide.
・In the reverse order of disassembly, set the spool assembly mini Y packing or O ring
into the body, and insert the pin.
・Set the bottom spring. Set and tighten the bottom plug.
・Set the knob while turning it counter-clockwise. Be careful of the direction of the lock hole.
・While holding down the knob, screw in the rod. Stop screwing the rod when there are 0 to
2 threads from the knob-end surface.
!
CAUTION
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５．Troubleshooting
５．Troubleshooting５．Troubleshooting
５．Troubleshooting
Air leaks through EXH port at Foreign particles caught in the spool
the state of SUP. assembly packing or damage to First, shut off the supply air. Next,
the packing. it to clean or replace valve with
Air leaks through other than EXH Foreign particles caught in the spool a new one as required.
port at the state of SUP. assembly mini Y packing or O ring.
At the ｓｔａｔｅ ｏｆ ＥＸＨ， ｔｈｅ IN and OUT direction is installed First shut off the supply air. Next,
ｓｕｐｐｌｙ ａｉｒ ｅｓｃａｐｅｓ ｔｏ ＥＸＨ reverse. correct the direction of valve proper
ｐｏｒｔ ａｎｄ ｔｈｅ ｒｅｓｉｄｕａｌ ｐｒｅｓｓｕｒｅ way of flow.
ｒｅｍａｉｎｓ ｗｉｔｈｉｎ ｔｈｅ ｓｙｓｔｅｍ．
６．Repair Parts
６．Repair Parts６．Repair Parts
６．Repair Parts
■V3010-W
■Please contact CKD for V6010-W
V3000-SPOOL
V3000-W-PLUG
Bottom spring
Spool assembly
Bottom plug
assembly
PartName Model
Spool assembly
Bottom plug
O ring
RemedyCauseTrouble symptom
Bottom plug
O ring
Bottom spring
Spool assembly
Body
Pin
Knob
Rod
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7．Product specifications and designation
7．Product specifications and designation7．Product specifications and designation
7．Product specifications and designation
７．１ Product specifications
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７．２ Product designation
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７．３ Internal structure and parts list
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