CLA-VAL 50-49 Instruction manual

Seawater Service Pressure Relief Valve
INTRODUCTION
The Cla-Val 50-49 is an automatic control valve designed to main-
tain constant upstream pressure to close limits. It is a hydraulical-
ly operated, pilot controlled, modulating type valve.
The valve is actuated by inlet line pressure, opening to maintain
a steady line pressure and closing gradually to prevent surges.
When inlet pressure is below the pressure setting CRL pilot control,
the main valve and pilot are closed drip tight. Pressure setting
adjustment is made with single adjusting screw that has a protective
cap to discourage tampering.
INSTALLATION
1. Allow sufficient room around the valve assembly to make
adjustments and for servicing.
2. lt is recommended that gate or block valves be installed to
facilitate isolating valve for preventative maintenance. When used
as a surge control or pressure relief valve where valve outlet dis-
charge is to atmosphere, then a gate or block valve is needed at
valve inlet.
NOTE: BEFORE THE VALVE IS INSTALLED, PIPE LINES
SHOULD BE FLUSHED OF ALL FOREIGN MATTER.
3. Place valve in line with flow through valve in direction indicated
on inlet plate or flow arrows. Check all fittings and hardware for
proper makeup and verify that no apparent damage is evident.
4. Cla-Val Valves operate with maximum efficiency when mounted
in horizontal piping with the cover UP; however, other positions
are acceptable. Due to size and weight of cover and internal com-
ponents on six inch and larger valves, installation with the cover
up is advisable. This makes periodic inspection of internal parts
readily accessible.
5.Caution must be taken in the installation of this valve to insure that
galvanic and/or electrolytic action does not take place. The proper
use of dielectric fittings and gaskets are required in all systems using
dissimilar metals.
OPERATION AND START-UP
1. Prior to pressurizing the valve assembly make sure the nec-
essary gauges to measure pressure in the system, are installed
as required by the system engineer. CAUTION: During start-up
and test a large volume of water may be discharged down-
stream. Check that the downstream venting is adequate to pre-
vent damage to personnel and equipment. All pilot adjustments
should be made slowly in small increments. If the main valve
closes too rapidly it may cause surging in upstream piping.
2. If isolation valves (B) are installed in pilot system open these
valves (see schematic).
3. Remove cap on the CRL Pressure Relief Control, loosen jam
nut and turn adjusting screw clockwise until spring is fully com-
pressed. This puts the control in full closed mode and will cause
the main valve to close when system is pressurized.
4. If a downstream block valve is installed, slowly open this valve.
5. Partially open upstream block valve. The main valve should
close.
6. Carefully loosen the plug at top of indicator assembly.
Bleed air from cover and tighten plug or bleed valve.Carefully
loosen tubing fittings at highest points and bleed air from system.
Retighten fittings.
7. Open fully the upstream block valve and turn the CRL adjust-
ing screw slowly counterclockwise until you begin to hear a flow
through the control. The main valve should start to open. If the
pressure is below the required relief setting, refer to the spring
chart and turn the adjusting screw clockwise the number of turns
required for the proper setting. Lock the jam nut and replace
cover. An observation of the pressure relief setting should be made
during usage. The controls can be readjusted as required.
MAINTENANCE
1. Cla-Val Valves and Controls require no lubrication or packing
and a minimum of maintenance. However, a periodic inspection
schedule should be established to determine how the fluid is
affecting the efficiency of the valve assembly. Minimum of once
per year.
2. Repair and maintenance procedures of the Hytrol Main Valve
and control components are included in a more detailed IOM
manual. It can be downloaded from our web site (www.cla-val.com)
or obtained by contacting a Cla-Val Regional Sales Office.
3. When ordering parts always refer to the catalog number
and stock number on the valve nameplate.
INSTALLATION / OPERATION / MAINTENANCE
50-49
MODEL
SYMPTOM PROBABLE CAUSE REMEDY
Main valve Inlet pressure below setting of Reset pilot valve. If change
won’t open pilot valve in setting is from tampering,
seal cap with wire and
lead seal
Pilot valve stuck closed Mineral Disassemble control and clean
deposit or foreign material between
disc retainer and power unit body
Pilot valve diaphragm ruptured or Disassemble and replace
diaphragm nut loose. Water coming diaphragm Tighten nut
out of the vent hole in cover
Main valve stuck closed Disassemble main valve,
clean
Mineral buildup on stem parts and/or replace damaged
Stem damaged part. Check downstream
and cover CK2 isolation
valves are open
Main valve Inlet pressure above setting of Reset pilot valve
won’t close pilot valve
Clogged needle valve or strainer Disassemble and clean
Pilot valve stuck open. Mineral Disassemble and clean
deposit or foreign material under
disc retainer or under diaphragm
assembly
Main valve stuck open. Mineral Disassemble and clean
buildup on stem. Foreign material
between seat and disc assembly
Main valve diaphragm worn Disassemble and replace
Valve leaks Pilot valve disc worn out Disassemble and replace
Continuously Main valve disc worn or small Disassemble and replace
pin hole in main valve diaphragm
Set point too close to inlet pressure Reset CRL Pilot

Ajusting Screw
(3/8" - 16UNF THREAD)
INLET
1/8 - 27 NPT
SENSING
CONNECTION
OUTLET
Cap
Screw, Adjusting
Nut Hex (Locking)
Cover
Guide, Spring
Spring
Washer, Belleville
Washer, Diaphragm
(Upper)
Screw Fil. Hd.*
Diaphragm*
Washer, Diaphragm
(Lower)
O-Ring, Stem*
Nameplate
Body, Powerunit
O-Ring, Body*
Body
Nut, Hex,Stem, Lower
Seat
O-Ring, Seat
Guide, Spring
Nut, Stem, Upper
*O-Ring, Stem
Stem
*Disc Retainer Assy.
1/2" or 3/4" NPT
(2 places)
CRL
3
3X 1/2-14 NPT OR
3X 3/4 -14 NPT
PIPE PLUG
O-RING
GUIDE STEM, CRL-60
DIAPHRAGM
WASHER (LOWER)
DIAPHRAGM
WASHER, DIAPHRAGM
SCREW, FIL HD 10-32
BELLEVILLE WASHER
NUT, STEM, CRL
BALL
NUT,
HEX JAM
SCREW, ADJUSTING
CAP
GUIDE, SPRING CRL
O-RING
O-RING
STEM ASSEMBLY, CRL-60
BODY, CRL-60
GUIDE, SPRING CRL
COVER, CRL
SPRING, CRL
C
B1
2
1
CLA-VAL
Copyright Cla-Val 2017 Printed in USA Specifications subject to change without notice.
1701 Placentia Ave •Costa Mesa CA 92627 Phone: [phone] •Fax: [phone] •E-mail: [email protected] •www.cla-val.com
©
N-50-49 (R-03/2017)
50-49 SCHEMATIC
BASIC COMPONENTS
1 100-S/2100S Hytrol (Main Valve)
2 CRL/CRL-60 Pressure Release Control
3 X44A Strainer & Orifice Assembly
4 81-01 Check Valve
5 CRA Pressure Reducing Cotrol
6 CNA Needle Valve (opening)
OPTIONAL FEATURES
B CK2 Isolation Valves
C CV Flow Control (Closing)
COVER
PIPE PLU
G
COVER BEARING
SPRING
STEM NUT
DIAPHRAGM WASHER
DISC RETAINER
BODY
* SPACER WASHERS
DISC GUIDE
SEAT
PIPE PLUG
STEM
SEAT O-RING
STUD
8" and Larger
*DIAPHRAGM
*DISC
*Repair Parts
Seat Screw
8" and Larger
(Globe or Angle)
PIPE PLUG
HEX NUT
8" and Larger
Cover Bolt
6" and Smaller
FLAT WASHER
FLAT WASHER
HYTROL MAIN VALVE
1
* approximate. Use gauge at
valve inlet to set.
CRL-60
3
CRL-60 (100 - 300 psi)
configuration shown
CRL-60 adjustment range (psi) Spring Color psi change per turn*
0 - 75 Red 8.5
20 - 105 Silver 12.0
20 - 200 Green 28
100 - 300 Yellow 18
CRL adjustment range (psi) Spring Color psi change per turn*
0 - 75 Red 8.5
20 - 200 Green 28
100 - 300 Chrome Vanadium 18
CRA
5
OUTLET
INLET
Pressure Setting
Adjusting Screw
(Turn Clockwise
To Increase Setting)
Remote Sensing Port
1/8" NPT
Cap
Adjusting
Screw
Jam Nut
Machine
Screw
Cover
Spring
Guide
Spring
Hex Nut
Diaphragm
Washer
Yoke
Gasket
Disc
Retainer
Plug
(Body)
Gasket
Diaphragm
Belleville
Washer
O-Ring
O-Ring
Powertrol
Body
Body & Seat
Assembly
Consult factory for CRA Spring
Adjustment Ranges