Clarion PN-2591M-G User manual

-1- PN-2591M-G
Published by Service Dept.
Printed in Japan
Clarion Co., Ltd.
50Kamitoda,Toda-shi,Saitama335-8511Japan
ServiceDept.: 5-66Azuma,Kitamoto-shi,Saitama364-0007Japan
Tel:[phone] FAX: [phone]
298-6177-00 Sep.2004
Service Manual
Model
NISSAN Automobile Genuine
FM/AM Radio CD Stereo
PN-2591M-G
(Genuine No.28185 6Z670)
(ID No.CY26A)
SPECIFICATIONS
Radio section
Tuning system: PLL frequency synthesizer system
Receive range: AM 530kHz to 1,710kHz
FM 87.75MHz,87.9 to 107.9MHz
Intermediate frequency:AM 450+3/-3kHz
FM 10.7+0.3/-0.3MHz
Quieting sensitivity: AM Less than 32dBu(at 20dB S/N)
FM Less than 10dBu(at 30dB S/N)
Separation: FM More than 22+5/-7dB(1kHz)
S/N ratio: AM More than 45dB
FM More than 50dB
Auto tuning stop sensitivity:
AM 32+6/-6dBu
(600/1000/1400kHz)
FM 25+6/-6dBu
(87.9/98.1/107.9MHz)
CD section
Disc: 12cm Disc
Separation: More than 50dB(Filter:20kHz LPF)
S/N ratio: More than 74dB
Distortion: Less than 0.4%
(Filter:20kHz LPF)
General
Load impedance: 4 ohm/CH
Power output: 40W x 4
Power supply voltage: DC13.2V(10.8V to 16.0V)
Negative ground
Back-up consumption: Less than 3mA
Dimensions(mm): 180(W) x 52(H) x 159(D)
Weight: 1.35kg
NOTES
* We cannot supply PWB with component parts in prin-
ciple. When a circuit on PWB has failure, please repair
it by component parts base. Parts which are not men-
tioned in service manual are not supplied.
* Specifications and design are subject to change without
notice for further improvement.
COMPONENTS
PN-2591M-A,M-B,M-C
1.Main unit ----------- 1
To engineers in charge of repair or
inspection of our products.
Before repair or inspection, make sure to follow the
instructions so that customers and Engineers in
charge of repair or inspection can avoid suffering
any risk or injury.
1. Use specified parts.
The system uses parts with special safety features against
fire and voltage. Use only parts with equivalent character-
istics when replacing them.
The use of unspecified parts shall be regarded as remod-
eling for which we shall not be liable. The onus of product
liability (PL) shall not be our responsibility in cases where
an accident or failure is as a result of unspecified parts
being used.
2. Place the parts and wiring back in their original positions
after replacement or re-wiring.

-2-PN-2591M-G
9. Cautions in handling the optical pickup
The laser diode of the optical pickup can be damaged by
electrostatic charge caused by your clothes and body. Make
sure to avoid electrostatic charges on your clothes or body,
or discharge static electricity before handling the optical
pickup.
9-1. Laser diode
The laser diode terminals are shorted for transporta-
tion in order to prevent electrostatic damage. After
replacement, open the shorted circuit. When remov-
ing the pickup from the mechanism, short the termi-
nals by soldering them to prevent this damage.
9-2. Actuator
The actuator has a powerful magnetic circuit. If a
magnetic material is put close to it. Its characteris-
tics will change. Ensure that no foreign substances
enter through the ventilation slots in the cover.
9-3. Cleaning the lens
Dust on the optical lens affects performance. To
clean the lens, apply a small amount of isopropyl
alcohol to lens paper and wipe the lens gently.
For proper circuit construction, use of insulation tubes,
bonding, gaps to PWB, etc, is involved. The wiring con-
nection and routing to the PWB are specially planned us-
ing clamps to keep away from heated and high voltage
parts. Ensure that they are placed back in their original
positions after repair or inspection.
If extended damage is caused due to negligence during
repair, the legal responsibility shall be with the repairing
company.
3. Check for safety after repair.
Check that the screws, parts and wires are put back se-
curely in their original position after repair. Ensure for safety
reasons there is no possibility of secondary ploblems
around the repaired spots.
If extended damage is caused due to negligence of repair,
the legal responsibility shall be with the repairing company.
4. Caution in removal and making wiring connection to the
parts for the automobile.
Disconnect the battery terminal after turning the ignition
key off. If wrong wiring connections are made with the bat-
tery connected, a short circuit and/or fire may occur. If ex-
tensive damage is caused due to negligence of repair, the
legal responsibility shall be with the repairing company.
5. Cautions regarding chips.
Do not reuse removed chips even when no abnormality is
observed in their appearance. Always replace them with
new ones. (The chip parts include resistors, capacitors,
diodes, transistors, etc). The negative pole of tantalum
capacitors is highly susceptible to heat, so use special care
when replacing them and check the operation afterwards.
6. Cautions in handling flexible PWB
Before working with a soldering iron, make sure that the
iron tip temperature is around 270 . Take care not to ap-
ply the iron tip repeatedly(more than three times)to the
same patterns. Also take care not to apply the tip with force.
7. Turn the unit OFF during disassembly and parts replace-
ment. Recheck all work before you apply power to the unit.
8. Cautions in checking that the optical pickup lights up.
The laser is focused on the disc reflection surface through
the lens of the optical pickup. When checking that the la-
ser optical diode lights up, keep your eyes more than 30cms
away from the lens. Prolonged viewing of the laser within
30cms may damage your eyesight.
ADJUSTMENT
FM noise
convergence
Item Procedure Measuring
instrument
1. Input the 98.1MHz/55dBu(1kHz 30% MOD) signal.
2. Adjust the outputs to -18+3/-3dB by VR102 when the SG output is set to -20dBu. SSG AC volt meter
Clock accuracy 1. Turn on the power switch, pressing the "M4" and "M2" button to make the unit the
test mode.
2. Set a universal timer to TP101(T-BASE), adjust TC101 so that a reading of the
meter is 0+0.2/-0 sec./day.
Universal timer

-3- PN-2591M-G
EXPLANATION OF IC
052-3180-10 M30620MCA-8R3GP System Controller
1.Terminal Description
pin 1: LCD CLK : O : The clock pulse output to the LCD driver.
pin 2: LCD DO : O : The srial data output to the LCD driver.
pin 3: LCD DI :IN: The srial data input from the LCD driver.
pin 4: ILL PULSE :IN: Illumination control signal input.
pin 5: TIME BASE :IN: Time base pulse input.
pin 6: CNT GND : - : Connect to the ground.
pin 7: CN VSS :IN: Connect to VSS.
pin 8: TEST : - : For the Test.
pin 9: ILL ON :IN: Illumination ON signal input.
pin 10: RESET :IN: Reset signal input.
pin 11: X OUT : O : Crystal connection.
pin 12: GND : - : Ground.
pin 13: X IN :IN: Crystal connection.
pin 14: VDD : - : Positive supply voltage.
pin 15: NU : - : Not in use.
pin 16: BU DET :IN: Backup detection signal input.
pin 17: ACC IN :IN: ACC ON flag input.
pin 18: NU : - : Not in use.
pin 19: SBSY :IN: Sub code block synchronous signal input.
pin 20: AMP ON : O : Audio power amplifier ON signal output.
pin 21: SYS ON : O : System ON signal output.
pin 22: LCD ON : O : LCD back light ON signal output.
pin 23: AF MUTE : O : Audio frequency signal muting.
pin 24: BEEP : O : Beep out.
pin 25: NU : - : Not in use.
pin 26: NU : - : Not in use.
pin 27: NU : - : Not in use.
pin 28: CD ON : O : CD ON signal output.
pin 29: NDS FLASH TX : O : NDS serial data output for external A/C.
pin 30: NDS FLASH RX:IN: NDS serial data input for external A/C.
pin 31: FLASH CLK : O : The clock pulse output for the flash mem-
ory.
pin 32: NU : - : Not in use.
pin 33: NU : - : Not in use.
pin 34: NU : - : Not in use.
pin 35: NDS CNT : O : Low = A/C 1, High = A/C 2.
pin 36: NDS REQ 2 :IN:NDS request signal input.
pin 37: NDS REQ 1 :IN:NDS request signal input.
pin 38: SOURCE CHG : O : The signal source change signal output.
pin 39: FLASH EPM : O : FLASH EPM.
pin 40: VOL DO : O : Serial data output to the volume IC.
pin 41: VOL CLK : O : The clock pulse output to the volume IC.
pin 42: VOL CE : O : The chip enable signal output to the vol-
ume IC.
pin 43: NU : - : Not in use.
pin 44: FLASH CE : O : The chip enable signal output to the flash
memory.
pin 45: NU : - : Not in use.
pin 46: JACK ON :IN:AUX detection signal input.
pin 47: NU : - : Not in use.
pin 48: CD CONNECT :IN: CD connection check signal input.
pin 49: BUC 0 :I/O: CD IC Data input / output.
pin 50: BUC 1 :I/O: CD IC Data input / output.
pin 51: BUC 2 :I/O: CD IC Data input / output.
pin 52: BUC 3 :I/O: CD IC Data input / output.
pin 53: BUC CLOCK : O : CD IC clock pulse output.
pin 54: CCE : O : The chip enable signal output.
pin 55: CD RESET : O : The reset pulse output to the CD IC.
pin 56: S STOP :IN: Inside limit signal input from the CD mech-
anism.
pin 57: CHU SW :IN: CD disc chucking signal input.
pin 58: TR A :IN:Photo sensor signal input from the CD
mechanism.
pin 59: TR B :IN:Photo sensor signal input from the CD
mechanism.
pin 60: VDD : - : Positive supply voltage.
pin 61: LD CONT :I/O: Loading motor control signal input/output.
pin 62: GND : - : Ground.
pin 63: PLL CE : O : The chip enable signal output to the PLL
IC.
pin 64: PLL CLK : O : The clock pulse output to the PLL IC.
pin 65: PLL DO : O : Serial data output to the PLL IC.
pin 66: PLL DI :IN: Serial data input from the PLL IC.
pin 67: ST/TWEET :I/O: Outputs "L" at AM 900kHz receiving. Inputs
"L" at FM stereo receiving.
pin 68: LD MUTE : O : Muting signal output to the CD mechanism.
pin 69: RADIO ON : O : Radio ON flag output.
pin 70: NU : - : Not in use.
pin 71: NU : - : Not in use.
pin 72: NU : - : Not in use.
pin 73: NU : - : Not in use.
pin 74: NU : - : Not in use.
pin 75: NU : - : Not in use.
pin 76: NU : - : Not in use.
pin 77: NU : - : Not in use.
pin 78: NU : - : Not in use.
pin 79: NU : - : Not in use.
pin 80: NU : - : Not in use.
pin 81: NU : - : Not in use.
pin 82: NU : - : Not in use.
pin 83: NU : - : Not in use.
pin 84: NU : - : Not in use.
pin 85: VOL 1 :IN: Volume control pulse input from the rotary
encoder.
pin 86: VOL 2 :IN: Volume control pulse input from the rotary
encoder.
pin 87: NU : - : Not in use.
pin 88: NU : - : Not in use.
pin 89: CD EJECT :IN: CD eject switch signal input.
pin 90: NU : - : Not in use.
pin 91: ILL DET :IN: Illumination ON signal input.
pin 92: NU : - : Not in use.
pin 93: NU : - : Not in use.
pin 94: A VSS : - : Analog ground.
pin 95: NU : - : Not in use.
pin 96: Vref : - : Reference voltage.
pin 97: A VCC : - : Positive supply voltage for the internal an-
alog section.
pin 98: POWER SW :IN: Power switch ON signal input.
pin 99: LCD RESET : O : Reset pulse output to LCD.
pin100: LCD CE : O : The chip enable signal output to the LCD
driver.

-4-PN-2591M-G
BLOCK DIAGRAM
Main section
BL101
AM / FM TUNER
880-1921R
IC302
ELECTRICAL
VOLUME
BASS / TREBLE
BAL / FAD
LC75412
IC506
POWER IC
40W x 4CH
TA8275H
CD MECHANISM
RF-AMP
TA2157F
DSP/SSP/DAC
TC94A14FA
IC202
RESET
S80933
IC201
M30620MCA
IC1101
LCD DRIVER
LC75883
LCD
K
G
L
H
D
E
F
B
O
I
J
P
ANT101
CONTROLLER
DRIVER
BA5983FP
POWER
SUPPLY
KEY
MATRIX
GND
GND
C
Q202, 203
L.P.F
IC102
PLL-IC
LC72191
MINI-JACK
DETECT SW
IC901
AUX-AMP
NJM4565V
J1102
AUX INPUT
MINI JACK
FRONT SP L-CH(-)
FRONT SP L-CH(+)
FRONT SP R-CH(-)
FRONT SP R-CH(+)
REAR SP L-CH(-)
REAR SP L-CH(+)
REAR SP R-CH(-)
REAR SP R-CH(+)
ILLUMI(-)
ILLUMI(+)
ACC
J701
EXPLODED VIEW/PARTS LIST
Main section
22 714-2603-81 MACHINE SCREW(M2.6 x 3) 2
23 702-3008-81 TAP SCREW 2
24 347-5206-00 SHIELD SHEET 1
25 345-5325-00 CUSHION RUBBER 1
26 ----------- MAIN PWB 1
27 076-0648-20 PLUG(20P) 1
28 074-1191-26 OUTLET SOCKET(26P) 1
29 103-2012-00 TRANSISTOR 1
30 051-2042-00 IC(TA8275H) 1
31 074-1068-11 OUTLET SOCKET 1
32 880-1921R AM/FM TUNER 1
33 073-0762-90 TERMINAL 2
34 307-0683-05 REAR PLATE 1
35 313-1931-10 HEAT SINK 1
36 092-0702-00 ANT RECEPT 1
37 716-0878-00 IT SCREW(M2.6 x 5) 3
38 714-2606-81 MACHINE SCREW(M2.6 x 6) 15
39 714-2612-81 MACHINE SCREW(M2.6 x 12) 2
40 073-0774-00 TERMINAL 1
41 305-0316-00 SIDE PLATE(L) 1
42 305-0317-00 SIDE PLATE(R) 1
43 331-3624-00 ES-PLATE 1
1 940-8019-75 ESCUTCHEON ASSY 1
1-1 716-0872-00 PAD SCREW 2
2 331-3621-00 LCD COVER 1
3 379-1268-30 LCD INDICATOR 1
4 335-6968-00 COLOR FILTER 1
5 335-6967-80 LCD HOLDER 1
6 ----------- SWITCH PWB 1
7 016-0010-09 VR-W/SHAFT 1
8 001-7063-91 LED(YEL) 18
9 001-7048-96 LED(YEL) 11
10 013-6302-50 SWITCH 16
11 074-1279-70 OUTLET SOCKET(20P) 1
12 073-0774-00 TERMINAL 1
13 075-0306-00 JACK 1
14 331-3623-00 JACK HOLDER 1
15 854-4562-00 EXTENSION LEAD 1
16 076-0478-55 PLUG 1
17 380-5562-80 KNOB 1
18 716-0872-00 PAD SCREW(M1.7 x 5) 5
19 347-2510-00 CUSHION TAPE 4
20 345-5324-00 CUSHION RUBBER 1
21 716-0778-00 WAVE SCREW 2
NO. PART NO. DESCRIPTION Q'TYNO. PART NO. DESCRIPTION Q'TY

-5- PN-2591M-G
NO. PART NO. DESCRIPTION Q'TYNO. PART NO. DESCRIPTION Q'TY
44 929-0220-86 CD MECHANISM 1
45 331-3254-20 MECH-BRACKET 1
46 816-2549-00 FLAT WIRE 1
47 311-1833-20 LOWER CASE 1
48 310-1739-20 UPPER CASE 1
49 286-9269-35 SETPLATE 1
1-1
46 44
23
38
38
38
43
23
38
41
45
22
48 38
49
24
38
35
39
39
38
36
34
29
37
30
31
40
32
37
33
28
27 33
37
26
38
42
38
47
25
15
20
21
14
13
6
19
1
17
19
2
34
5
7
6
18
10 16 18
12
818
9
9
9
16
11

-6-PN-2591M-G
CD mechanism section

-7- PN-2591M-G
31 621-0614-20 ROLLER GEAR C 1
32 621-0615-21 ROLLER GEAR D 1
33 621-0616-20 POWER GEAR A 1
34 621-0617-20 POWER GEAR B 1
35 621-0618-20 POWER GEAR C 1
36 621-0619-20 POWER GEAR D 1
37 621-0620-20 THREAD GEAR A 1
38 621-0621-20 THREAD GEAR B 1
39 621-0622-21 ROLLER SLEEVE 2
40 621-0623-23 LS-HOLDER 1
41 621-0624-22 GUIDE RAIL 1
42 816-2593-00 LEAD WIRE(PUR) 1
43 816-2542-01 FLAT WIRE(10P) 1
44 716-3473-00 SCREW 2
45 621-0709-20 SH-BASE 1
46 621-0629-20 LOADING ROLLER 2
47 345-5476-20 CUSHION RUBBER 1
48 622-1664-20 ROLLER SHAFT 1
49 624-0018-01 LEAD SCREW 1
50 629-0081-21 DAMPER F 2
51 629-0082-21 DAMPER R 1
52 714-2003-81 MACHINE SCREW 2
53 716-1507-00 SCREW 9
54 716-1733-00 SCREW 2
55 716-3469-00 SCREW 2
56 716-3446-00 SCREW 2
57 750-3465-21 ROLLER SPRING L 1
58 750-3466-20 ROLLER SPRING R 1
59 750-3467-21 SHIFT SPRING 1
60 750-3468-20 RACK SPRING 1
61 750-3469-20 CLAMPER SPRING 1
62 750-3470-20 ID-LOCK SPRING 1
63 816-2592-00 LEAD WIRE(BLU) 1
64 750-3472-21 DR-SPRING F 2
65 750-3473-20 DR-SPRING RA 1
66 750-3474-20 DR-SPRING RB 1
67 750-3475-21 DR-SPRING C 1
1 966-0595-25 DRIVE PLATE ASSY 1
2 969-0060-30 PICK UP UNIT 1
3 ----------- LED PWB 1
4 ----------- CD PWB 1
5 SMA-182-100 MOTOR ASSY(SPINDLE) 1
6 SMA-183-100 MOTOR ASSY(SLED) 1
7 HBS-524-100 CLAMPER SUB ASSY 1
7-1 620-1022-25 CLAMPER LINK 1
7-2 620-1023-23 CLAMPER PLATE 1
7-3 620-1721-20 SENSOR ARM 1
7-4 621-0708-20 CLAMPER RING 1
7-5 621-0626-21 STOPPER LINK 1
7-6 621-0627-21 DISC STOPPER 1
7-7 750-3471-20 SENSOR SPRING 1
8 803-4906-60 VINYL COAT WIRE(ORG) 1
9 816-2591-00 LEAD WIRE(YEL) 1
10 620-1025-22 ID-LOCK PLATE 1
11 620-1026-21 SPRING PLATE 1
12 620-1027-27 LOWER CHASSIS 1
13 620-1028-23 UPPER CHASSIS 1
14 966-0638-20 SH-RACK ASSY 1
15 621-0598-27 UPPER GUIDE 1
16 621-0718-21 ROLLER GUIDE 1
17 621-0600-26 SHIFT LEVER 1
18 621-0601-21 RACK 1
19 621-0602-22 LOCK ARM L 1
20 621-0603-25 LOCK ARM R 1
21 621-0724-21 GEAR BASE 1
22 621-0605-22 GEAR COVER 1
23 621-0606-21 IDLE CASE 1
24 816-2590-00 VINYL COAT WIRE(GRN) 1
25 621-0608-21 SECOND GEAR 1
26 621-0609-20 BASE GEAR 1
27 621-0610-20 IDLE GEAR A 1
28 621-0611-20 IDLE GEAR B 1
29 621-0612-21 ROLLER GEAR A 1
30 621-0613-20 ROLLER GEAR B 1
NO. PART NO. DESCRIPTION Q'TYNO. PART NO. DESCRIPTION Q'TY

-8-PN-2591M-G
BLOCK DIAGRAM
CD mechanism section
PICK UP UNIT
LASER
DETECTOR
FOCUS,
TRACKING COIL
SLED MOTOR
SPINDLE MOTOR
LIMIT SWITCH
S2
CHUCKING
SWITCH
PHOTO TR-A, -B
Q1, 2
LED
D1, 2
S1
RF AMP
IC201
TA2157F
CD IC
IC101
TC94A14FA
MOTOR DRIVER
IC301 BA5983FP
3.3V IC102
BA033LBSG 5.0V
8.0V
DOUT
AUDIO L-CH
AUDIO R-CH
/RST,BUS0
BUS1,BUS2
BUS3,BUCK
/CCE,Z-MUTE
LDCONT
LDMUTE
SWITCH,
DETECTOR
J101
CONNECTOR
ELECTRICAL PARTS LIST
Main PWB section(B1)
C341 182-1063-39 16V10uF
C342 168-1832-55 0.018uF
C343 182-1063-39 16V10uF
C344 182-1063-39 16V10uF
C345 182-1063-39 16V10uF
C346 182-1063-39 16V10uF
C553 117-0000-05 1/8W 0 ohm JW
C554 117-0000-05 1/8W 0 ohm JW
C555 117-0000-05 1/8W 0 ohm JW
C556 117-0000-05 1/8W 0 ohm JW
C565 168-1032-55 0.01uF
C566 168-2232-55 0.022uF
C567 168-1032-55 0.01uF
C568 178-3332-78 0.033uF
C569 178-3332-78 0.033uF
C570 178-3332-78 0.033uF
C571 178-3332-78 0.033uF
C573 182-1053-69 50V1uF
C574 183-2253-69 50V2.2uF
C582 183-1053-69 50V1uF
C583 178-2242-78 0.22uF
C701 172-1041-15 0.1uF
C702 042-0447-00 16V2200uF
C703 168-2222-55 2200pF
C704 168-2222-55 2200pF
C705 168-2222-55 2200pF
C706 168-2222-55 2200pF
C707 168-2222-55 2200pF
C708 168-2222-55 2200pF
C709 168-2222-55 2200pF
C710 168-2222-55 2200pF
C712 172-1041-15 0.1uF
C713 182-1063-39 16V10uF
C714 183-6843-69 50V0.68uF
C715 168-2232-55 0.022uF
C716 178-1042-55 0.1uF
C213 184-3373-29 10V330uF
C214 168-1042-78 16V 0.1uF
C215 184-3373-29 10V330uF
C216 168-1042-78 16V 0.1uF
C217 042-0403-55 16V33uF
C218 042-0403-55 16V33uF
C219 168-1022-55 1000pF
C301 168-4722-55 4700pF
C303 183-4763-39 16V47uF
C305 166-2201-50 22pF CH
C306 184-2273-28 10V220uF
C307 183-1063-39 16V10uF
C315 182-2263-19 6.3V22uF
C316 182-1053-69 50V1uF
C317 168-1042-78 16V 0.1uF
C318 178-1042-78 0.1uF
C319 178-1042-78 0.1uF
C320 168-1042-78 16V 0.1uF
C321 182-1053-69 50V1uF
C322 178-3942-78 0.39uF
C323 178-3942-78 0.39uF
C325 182-1053-69 50V1uF
C326 182-1053-69 50V1uF
C328 182-1063-39 16V10uF
C329 182-1063-39 16V10uF
C330 182-1063-39 16V10uF
C331 182-1063-39 16V10uF
C332 178-1842-78 0.18uF
C333 178-1842-78 0.18uF
C334 178-1842-78 0.18uF
C335 178-1842-78 0.18uF
C336 168-8212-55 820pF
C337 168-8212-55 820pF
C338 168-8212-55 820pF
C339 168-8212-55 820pF
C340 182-1063-39 16V10uF
ANT101 092-0702-00 ANT RECEPT
BL101 880-1921R AM/FM TUNER
C104 119-0000-05 1/16W 0 ohm JW
C114 166-1007-50 10pF CH
C115 043-0277-51 0.022uF
C117 043-0277-51 0.022uF
C118 168-1022-55 1000pF
C119 182-1073-29 10V100uF
C120 042-0458-90 50V1uF
C122 182-1073-29 10V100uF
C123 182-1073-29 10V100uF
C125 182-4763-39 16V47uF
C126 183-1056-68 50V1uF NP
C127 168-8222-55 8200pF
C128 168-4732-78 0.047uF
C129 168-4732-78 0.047uF
C130 166-1201-50 12pF CH
C131 166-2201-50 22pF CH
C132 166-2201-50 22pF CH
C133 166-1501-50 15pF CH
C134 168-1022-55 1000pF
C135 168-1042-78 16V 0.1uF
C136 168-1042-78 16V 0.1uF
C137 166-2201-50 22pF CH
C139 166-1801-50 18pF CH
C140 183-4763-39 16V47uF
C141 168-2232-55 0.022uF
C201 168-1022-55 1000pF
C202 168-1022-55 1000pF
C203 166-1011-50 100pF CH
C204 166-1011-50 100pF CH
C205 166-1011-50 100pF CH
C206 166-1011-50 100pF CH
C207 168-1022-55 1000pF
C210 166-1011-50 100pF CH
C211 166-1011-50 100pF CH
REF No. PART No. DESCRIPTION REF No. PART No. DESCRIPTION REF No. PART No. DESCRIPTION
Note) Severaldifferentpartsofthesamereferencenumberarealternativeparts.
Oneofthosepartsisusedintheset.

-9- PN-2591M-G
R342 119-4721-15 1/10W 4.7k ohm
R343 119-4721-15 1/10W 4.7k ohm
R346 119-4721-15 1/10W 4.7k ohm
R347 119-4721-15 1/10W 4.7k ohm
R501 119-0000-05 1/10W 0 ohm JW
R502 119-3331-15 1/10W 33k ohm
R502 119-0000-05 1/10W 0 ohm JW
R503 119-0000-05 1/10W 0 ohm JW
R504 119-0000-05 1/10W 0 ohm JW
R526 119-0000-05 1/10W 0 ohm JW
R527 119-0000-05 1/10W 0 ohm JW
R530 119-0000-05 1/10W 0 ohm JW
R531 119-0000-05 1/10W 0 ohm JW
R573 119-0000-05 1/10W 0 ohm JW
R574 119-0000-05 1/10W 0 ohm JW
R585 119-1831-15 1/10W 18k ohm
R588 119-0000-05 1/10W 0 ohm JW
RR589 119-0000-05 1/10W 0 ohm JW
R590 119-1021-15 1/10W 1k ohm
R591 119-2221-15 1/10W 2.2k ohm
R592 119-2221-15 1/10W 2.2k ohm
R593 119-2221-15 1/10W 2.2k ohm
R594 119-2221-15 1/10W 2.2k ohm
R595 119-5631-15 1/10W 56k ohm
R596 119-5631-15 1/10W 56k ohm
R597 119-5631-15 1/10W 56k ohm
R598 119-5631-15 1/10W 56k ohm
R599 119-4721-15 1/10W 4.7k ohm
R619 119-4721-15 1/10W 4.7k ohm
R701 119-1031-15 1/10W 10k ohm
R702 119-5611-15 1/10W 560 ohm
R703 111-1531-98 1/4W 15k ohm
R704 114-2291-11 1W 2.2 ohm
R705 119-2731-15 1/10W 27k ohm
R706 119-4731-15 1/10W 47k ohm
R803 111-4711-98 1/4W 470 ohm
R804 111-1021-98 1/4W 1k ohm
R805 119-2231-15 1/10W 22k ohm
R806 119-4741-15 1/10W 470k ohm
R807 119-2231-15 1/10W 22k ohm
R810 116-2211-15 1/4W 220 ohm
R814 111-2211-98 1/4W 220 ohm
R815 119-1041-15 1/10W 100k ohm
R818 111-3911-98 1/4W 390 ohm
R819 119-1041-15 1/10W 100k ohm
R825 111-1801-98 1/4W 18 ohm
R826 119-5611-15 1/10W 560 ohm
R827 119-4721-15 1/10W 4.7k ohm
R828 111-1831-98 1/4W 18k ohm
R829 111-1801-98 1/4W 18 ohm
R833 111-3911-98 1/4W 390 ohm
R901 119-1531-15 1/10W 15k ohm
R902 119-1531-15 1/10W 15k ohm
R903 119-1531-15 1/10W 15k ohm
R904 119-1531-15 1/10W 15k ohm
R905 119-1031-15 1/10W 10k ohm
R906 119-1031-15 1/10W 10k ohm
R907 119-1031-15 1/10W 10k ohm
R908 119-1031-15 1/10W 10k ohm
R909 119-1031-15 1/10W 10k ohm
R910 119-1031-15 1/10W 10k ohm
SUP101 060-0122-10 DSP-201M-S00B
TC101 004-1580-60 30pF
TM101 073-0762-90 TERMINAL
TM801 073-0762-90 TERMINAL
VR102 012-5203-56 10k ohm
X101 061-1066-00 7.2MHz
X201 060-1505-50 10MHz
PWB 039-2323-02 PWB(WITHOUT
COMPONENT)
Q805 125-0002-92 RN2402
Q806 193-1858-00 2SD1858
Q811 193-2118-00 2SD2118
Q812 125-9003-92 IMD3
Q813 103-2012-00 2SD2012
Q814 125-9003-92 IMD3
Q816 193-2118-00 2SD2118
Q817 193-1306-00 2SD1306
Q818 192-2712-00 2SC2712
R111 119-2221-15 1/10W 2.2k ohm
R112 119-2221-15 1/10W 2.2k ohm
R113 119-3321-15 1/10W 3.3k ohm
R114 111-2701-98 1/4W 27 ohm
R115 119-2221-15 1/10W 2.2k ohm
R116 111-1501-98 1/4W 15 ohm
R117 119-4721-15 1/10W 4.7k ohm
R118 119-4741-15 1/10W 470k ohm
R119 111-1001-98 1/4W 10 ohm
R120 111-2221-98 1/4W 2.2k ohm
R121 111-1031-98 1/4W 10k ohm
R122 119-1021-15 1/10W 1k ohm
R123 111-1031-98 1/4W 10k ohm
R124 111-2221-98 1/4W 2.2k ohm
R126 119-8201-15 1/10W 82 ohm
R128 119-4721-15 1/10W 4.7k ohm
R129 119-4721-15 1/10W 4.7k ohm
R130 119-4731-15 1/10W 47k ohm
R198 119-0000-05 1/10W 0 ohm JW
R199 119-0000-05 1/10W 0 ohm JW
R201 119-1021-15 1/10W 1k ohm
R202 119-1021-15 1/10W 1k ohm
R203 119-1031-15 1/10W 10k ohm
R204 119-0000-05 1/10W 0 ohm JW
R205 119-1031-15 1/10W 10k ohm
R206 119-4731-15 1/10W 47k ohm
R207 119-4731-15 1/10W 47k ohm
R208 119-4731-15 1/10W 47k ohm
R209 119-1041-15 1/10W 100k ohm
R210 119-1041-15 1/10W 100k ohm
R211 119-4731-15 1/10W 47k ohm
R212 119-4731-15 1/10W 47k ohm
R214 119-4731-15 1/10W 47k ohm
R215 119-4731-15 1/10W 47k ohm
R216 119-4731-15 1/10W 47k ohm
R221 119-4731-15 1/10W 47k ohm
R222 119-4731-15 1/10W 47k ohm
R223 119-1031-15 1/10W 10k ohm
R224 119-1031-15 1/10W 10k ohm
R225 119-1031-15 1/10W 10k ohm
R226 119-4731-15 1/10W 47k ohm
R227 119-4731-15 1/10W 47k ohm
R228 119-1021-15 1/10W 1k ohm
R229 119-4731-15 1/10W 47k ohm
R232 119-2231-15 1/10W 22k ohm
R234 119-4731-15 1/10W 47k ohm
R235 119-1031-15 1/10W 10k ohm
R236 119-4731-15 1/10W 47k ohm
R237 119-4731-15 1/10W 47k ohm
R239 119-4731-15 1/10W 47k ohm
R240 119-1041-15 1/10W 100k ohm
R242 119-4721-15 1/10W 4.7k ohm
R245 119-1031-15 1/10W 10k ohm
R301 119-1021-15 1/10W 1k ohm
R302 119-1021-15 1/10W 1k ohm
R308 119-4731-15 1/10W 47k ohm
R310 119-4731-15 1/10W 47k ohm
R334 119-1021-15 1/10W 1k ohm
R335 119-1021-15 1/10W 1k ohm
R338 119-4741-15 1/10W 470k ohm
R339 119-4731-15 1/10W 47k ohm
R340 119-0000-05 1/10W 0 ohm JW
C802 182-4763-39 16V47uF
C803 182-1063-39 16V10uF
C804 182-4763-19 6.3V47uF
C805 182-4763-19 6.3V47uF
C806 182-1063-39 16V10uF
C807 182-1063-39 16V10uF
C808 168-1042-78 16V 0.1uF
C809 184-4773-39 16V470uF
C810 183-4756-58 35V4.7uF NP
C811 168-1042-78 16V 0.1uF
C812 168-1042-78 16V 0.1uF
C813 183-1063-39 16V10uF
C901 166-2201-50 22pF CH
C902 166-2201-50 22pF CH
C903 166-2201-50 22pF CH
C904 166-2201-50 22pF CH
C905 166-2201-50 22pF CH
C906 166-2201-50 22pF CH
C907 168-1042-78 16V 0.1uF
C908 168-1042-78 16V 0.1uF
C909 168-1042-78 16V 0.1uF
C910 168-1042-78 16V 0.1uF
CCT201 050-0140-54 1/32W 1k ohm x4J
CCT202 050-0140-54 1/32W 1k ohm x4J
CCT203 050-0140-54 1/32W 1k ohm x4J
CCT204 050-0140-54 1/32W 1k ohm x4J
CCT205 050-0140-54 1/32W 1k ohm x4J
CCT206 050-0140-54 1/32W 1k ohm x4J
CCT207 050-0140-54 1/32W 1k ohm x4J
CCT208 050-0140-54 1/32W 1k ohm x4J
CCT209 050-0140-54 1/32W 1k ohm x4J
CCT210 050-0140-54 1/32W 1k ohm x4J
CCT211 050-0140-54 1/32W 1k ohm x4J
CCT212 050-0140-54 1/32W 1k ohm x4J
CCT213 050-0140-54 1/32W 1k ohm x4J
CCT214 050-0140-54 1/32W 1k ohm x4J
D701 001-2015-00 RL253
D703 001-0347-34 MA4062L
D704 001-0466-90 S5688B
D802 001-0347-48 MA4091H
D803 001-0516-90 MA111
D804 001-0504-31 HZS6 A2L
D806 001-0504-31 HZS6 A2L
D808 001-0504-45 HZS9B1L
D810 001-0347-46 MA4091L
IC102 051-6212-08 LC72191JM-TLM
IC201 052-3180-10 M30620MCA-8R3GP
IC202 051-5436-08 S-80933ANMP-DDX
IC301 051-3020-90 NJM4565V
IC302 051-5027-00 LC75412WH
IC506 051-2042-00 TA8275H
IC701 051-5418-08 S-80827ANMP-EDQ
IC901 051-3020-90 NJM4565V
J201 074-1191-26 26P
J701 074-1068-11 NS10+6
L104 010-2003-04 COIL
L105 010-6009-76 22uH
L202 010-6009-64 2.2uH
L701 009-0670-01 CHOKE
P401 076-0544-12 12P
P701 076-0648-20 20P
Q106 190-1150-00 2SA1150
Q107 125-2004-92 RN1402
Q108 190-1150-00 2SA1150
Q202 192-2712-51 2SC2712G,L
Q203 192-2712-51 2SC2712G,L
Q701 192-2712-00 2SC2712
Q801 193-2118-00 2SD2118
Q802 125-2004-92 RN1402
Q803 190-1150-00 2SA1150
Q804 125-2004-92 RN1402
REF No. PART No. DESCRIPTION REF No. PART No. DESCRIPTION REF No. PART No. DESCRIPTION

-10-PN-2591M-G
Switch PWB section(B2)
REF No. PART No. DESCRIPTION REF No. PART No. DESCRIPTION REF No. PART No. DESCRIPTION
REF No. PART No. DESCRIPTION REF No. PART No. DESCRIPTION REF No. PART No. DESCRIPTION
R1103 119-3911-15 1/10W 390 ohm
R1104 119-3911-15 1/10W 390 ohm
R1105 119-3911-15 1/10W 390 ohm
R1109 116-5611-15 1/4W 560 ohm
R1110 116-5611-15 1/4W 560 ohm
R1111 116-5611-15 1/4W 560 ohm
R1112 116-5611-15 1/4W 560 ohm
R1113 116-5611-15 1/4W 560 ohm
R1114 116-5611-15 1/4W 560 ohm
R1115 116-5611-15 1/4W 560 ohm
S1101 013-6302-50 SKQMAL
S1102 013-6302-50 SKQMAL
S1103 013-6302-50 SKQMAL
S1104 013-6302-50 SKQMAL
S1105 013-6302-50 SKQMAL
S1106 013-6302-50 SKQMAL
S1107 013-6302-50 SKQMAL
S1109 013-6302-50 SKQMAL
S1110 013-6302-50 SKQMAL
S1111 013-6302-50 SKQMAL
S1112 013-6302-50 SKQMAL
S1114 013-6302-50 SKQMAL
S1115 013-6302-50 SKQMAL
S1116 013-6302-50 SKQMAL
S1117 013-6302-50 SKQMAL
S1121 013-6302-50 SKQMAL
PWB 039-2324-00 PWB(WITHOUT
COMPONENT)
D1125 001-7063-91 RAY1102W
D1126 001-7063-91 RAY1102W
D1127 001-7063-91 RAY1102W
D1128 001-7063-91 RAY1102W
D1129 001-7063-91 RAY1102W
D1130 001-7063-91 RAY1102W
D1131 001-7063-91 RAY1102W
D1132 001-7063-91 RAY1102W
D1133 001-7063-91 RAY1102W
D1134 001-7063-91 RAY1102W
D1145 001-0516-90 MA111
D1146 001-0516-90 MA111
D1147 001-0516-90 MA111
D1148 001-0516-90 MA111
D1152 001-0529-32 MA8056-M
D1153 001-0529-32 MA8056-M
D1154 001-0529-32 MA8056-M
D1155 001-0529-32 MA8056-M
D1157 001-0529-32 MA8056-M
D1158 001-0529-32 MA8056-M
D1159 001-0529-32 MA8056-M
D1160 001-0529-32 MA8056-M
IC1101 051-6064-00 LC75883W
J1101 074-1279-70 20P
J1102 075-0306-00 JACK
LCD1101379-1268-30 LCD
P1101 076-0478-55 PLUG
R1101 119-6831-15 1/10W 68k ohm
R1102 119-3911-15 1/10W 390 ohm
C1101 166-8211-50 820pF
C1102 168-4732-78 0.047uF
C1103 168-4732-78 0.047uF
C1104 168-1042-78 16V 0.1uF
C1105 042-0416-59 10V33uF
D135 001-0529-72 MA8200-M
D136 001-0529-72 MA8200-M
D137 001-0529-72 MA8200-M
D138 001-0529-72 MA8200-M
D1100 001-7048-96 RAY1112H-75M
D1101 001-7048-96 RAY1112H-75M
D1102 001-7048-96 RAY1112H-75M
D1103 001-7048-96 RAY1112H-75M
D1104 001-7048-96 RAY1112H-75M
D1105 001-7048-96 RAY1112H-75M
D1106 001-7048-96 RAY1112H-75M
D1107 001-7048-96 RAY1112H-75M
D1114 001-7048-96 RAY1112H-75M
D1115 001-7048-96 RAY1112H-75M
D1116 001-7048-96 RAY1112H-75M
D1117 001-7063-91 RAY1102W
D1118 001-7063-91 RAY1102W
D1119 001-7063-91 RAY1102W
D1120 001-7063-91 RAY1102W
D1121 001-7063-91 RAY1102W
D1122 001-7063-91 RAY1102W
D1123 001-7063-91 RAY1102W
D1124 001-7063-91 RAY1102W
CD PWB section(B3):CD mechanism
R111 033-3321-15 1/16W 3.3k ohm
R114 033-2211-15 1/16W 220 ohm
R115 033-2211-15 1/16W 220 ohm
R116 033-1031-15 1/16W 10k ohm
R117 033-1021-15 1/16W 1k ohm
R131 033-4711-15 1/16W 470 ohm
R132 033-2211-15 1/16W 220 ohm
R201 117-2201-15 1/10W 22 ohm
R202 117-2201-15 1/10W 22 ohm
R203 033-1041-15 1/16W 100k ohm
R204 033-1041-15 1/16W 100k ohm
R205 033-1041-15 1/16W 100k ohm
R206 033-1041-15 1/16W 100k ohm
R207 033-1041-15 1/16W 100k ohm
R208 033-8231-15 1/16W 82k ohm
R209 033-6811-15 1/16W 680 ohm
R210 033-6831-15 1/16W 68k ohm
R211 033-1831-15 1/16W 18k ohm
R212 033-2721-15 1/16W 2.7k ohm
R213 033-1011-15 1/16W 100 ohm
R214 033-1021-15 1/16W 1k ohm
R215 033-1031-15 1/16W 10k ohm
R217 033-1041-15 1/16W 100k ohm
R218 033-2211-15 1/16W 220 ohm
R301 117-6811-15 1/16W 680 ohm
R304 033-3921-15 1/16W 3.9k ohm
R305 033-3921-15 1/16W 3.9k ohm
R306 033-1041-15 1/16W 100k ohm
R307 033-2211-15 1/16W 220 ohm
X102 060-1528-90 16.934M
PWB 039-1945-20 PWB(WITHOUT
COMPONENT)
C208 046-6822-58 6800pF
C209 168-1042-78 0.1uF
C210 043-0533-50 0.047uF
C211 168-1042-78 0.1uF
C212 168-1042-78 0.1uF
C213 045-5096-50 5pF
C214 045-5601-50 56pF
C215 043-0533-50 0.047uF
C216 178-1052-78 1uF
C217 045-1011-50 100pF
C301 163-1073-35 16V100uF
C302 168-1042-78 0.1uF
C303 043-0533-50 0.047uF
D201 001-0516-90 MA111
IC101 051-6376-00 TC94A14FA
IC102 051-3279-90 BA033LBSG
IC201 051-5710-90 TA2157F
IC301 051-6049-08 BA5983FP-E2
J101 074-1228-76 26P
J201 074-1138-65 15P
J301 074-1138-60 10P
L101 010-2285-57 BLM21B102SPT
L102 010-2285-57 BLM21B102SPT
L103 010-2285-57 BLM21B102SPT
L104 010-2285-57 BLM21B102SPT
L105 010-2285-57 BLM21B102SPT
L401 010-3050-93 10uH
Q201 131-1188-50 2SB1188
R102 033-5621-15 1/16W 5.6k ohm
R104 033-4731-15 1/16W 47k ohm
R105 033-1041-15 1/16W 100k ohm
R108 033-1531-15 1/16W 15k ohm
R109 033-1031-15 1/16W 10k ohm
R110 033-1051-15 1/16W 1M ohm
C101 168-1042-78 0.1uF
C102 045-4701-50 47pF
C103 046-4722-58 4700pF
C104 168-1042-78 0.1uF
C105 046-1532-78 0.015uF
C106 046-1032-78 0.01uF
C107 046-1032-78 0.01uF
C108 046-4722-58 4700pF
C109 046-1522-58 1500pF
C110 046-3332-78 0.033uF
C111 168-1042-78 0.1uF
C112 046-3332-78 0.033uF
C113 168-1042-78 0.1uF
C114 168-1042-78 0.1uF
C115 046-4712-58 470pF
C116 046-4712-58 470pF
C117 043-0533-50 0.047uF
C118 043-0533-50 0.047uF
C119 045-2701-50 27pF
C120 045-1801-50 18pF
C121 163-1063-35 16V10uF
C122 178-1052-78 1uF
C123 046-1032-78 0.01uF
C124 163-1073-05 4V100uF
C125 168-1042-78 0.1uF
C126 168-1042-78 0.1uF
C129 178-1052-78 1uF
C201 163-3363-05 4V33uF
C202 168-1042-78 0.1uF
C203 178-1052-78 1uF
C204 163-1073-05 4V100uF
C205 163-3363-05 4V33uF
C206 168-1042-78 0.1uF
C207 043-0533-50 0.047uF

-11- PN-2591M-G
LED PWB section(B4):CD mechanism
S2 013-7413-50 LIMIT
PWB 039-1944-21 PWB(WITHOUT
COMPONENT)
Q1 060-4015-90 PS1192H
Q2 060-4015-90 PS1192H
S1 013-7414-50 CHUCKING
D1 001-7058-90 AN1105W-RR
D2 001-7058-90 AN1105W-RR
J1 074-1138-60 10P
REF No. PART No. DESCRIPTION REF No. PART No. DESCRIPTION REF No. PART No. DESCRIPTION

CIRCUIT DIAGRAM
Switch PWB(B3) section
- 12 -
PN-2591M-G

PRINTED WIRING BOARD
Switch PWB(B2) section
- 13 - PN-2591M-G
COMPONENT SIDE SOLDER SIDE
Caution:
COMPONENT SIDE: Parts on the component side seen
from the component side are indicated.
SOLDER SIDE: Parts on the solder side seen
from the solder side are indicated.