Clarke CHAMP 265 Instruction Manual

OPERATION & MAINTENANCE
INSTRUCTIONS ©
CHAMP 265
AIR COMPRESSOR
1207
CHAMP 265
AIR COMPRESSOR

2
Specifications
Electrical Supply:
Part No: 2225205 ....................................... 230 V, 1 Phase 50Hz
Part No: 2225210 ....................................... 110V (50Hz)
Max. Operating Pressure ...................................... 10 bar / 145 psi
Motor Rating .......................................................... 2 HP
Air Displacement ................................................... 8 cuft/min
Air Receiver ........................................................... 3 litre
Net Weight ............................................................. 19 kg
Dimensions ( L x W x H ) ........................................ 550 x 270 x 400 mm
Duty Cycle ............................................................. S1 (continuous)
Part No. 230V version............................................ 2225205
110V version ............................................ 2225210
Please note that the details and specifications contained herein, are correct at the time of going to
print. However, we reserve the right to change specifications at any time without prior notice. Always
consult the machine’s data plate
When disposing of this product, do not dispose of with general waste. It must be disposed of according to the laws
governing Waste Electrical and Electronic equipment, at a recognised disposal facility.
© Copyright CLARKE International, all rights reserved. August,2007
23

Thank you for purchasing this Clarke CHAMP Air Compressor which is fitted with a
3 litre air reservoir.
Please read this leaflet thoroughly and carefully follow all instructions. In doing so
you will ensure the safety of yourself and that of others around you, and you can
look forward to the compressor giving you long and satisfactory service.
Guarantee
This product is guaranteed against faulty manufacture for a period of 12 months
from the date of purchase. Please keep your receipt as proof of purchase. This
guarantee is invalid if the product is found to have been abused or tampered
with in any way, or not used for the purpose for which it was intended.
Faulty goods should be returned to their place of purchase, no product can be
returned without prior permission. This guarantee does not effect your statutory
rights.
Contents Page
Specifications ....................................................................................... 2
Guarantee ............................................................................................ 3
Contents................................................................................................ 3
Safety precautions .............................................................................. 3
Warning symbols .................................................................................. 9
Electrical connections ........................................................................ 10
Parts identification ............................................................................... 11
Assembly ............................................................................................... 12
Preparing for use .................................................................................. 13
Operating instructions ......................................................................... 15
Trouble shooting ................................................................................... 20
Parts diagram ....................................................................................... 21
Parts list .................................................................................................. 22
Spare Parts and Service Contacts ................................................... 22
Declaration ,of Conformity ................................................................ 23
3
Parts List
NO. DESCRIPTION PART NO. NO. DESCRIPTION PART NO.
1 END COVER FN116CN0025
2 SCREW FN130203179
3 OIL DIPSTICK FN012089000
4 CASING COVER GASKET FN116120016
5 CRANKSHAFT FN116CN0017
6 CASING FN116120006
7 CONNECTING ROD FN116121005
8 PIN RETAINING RING FN116120011
9 GUDGEON PIN FN113113003
10 PISTON FN116022004
11 PISTON RING SET FN216022002
12 COMPLETE PISTON FN416HQ0011
13 O-RING FN161280020
14 CYLINDER FN116CN0015
15 CYLINDER GASKET FN116HT0002
16 VALVE HOLDER PLATE FN416CN0003
17 HEAD GASKET FN116120014
18 HEAD FN116CN0013
19 O-RING FN010130000
20 MANIFOLD FN016NC0004
21 SCREW FN014001075
22 SCREW FN014002026
23 FILTER ELEMENT FN017082001
24 AIR FILTER HOUSING FN017082002
25 INTAKE FILTER COMPL. FN317082000
26 OVERLOAD CUTOUT FN08015000
27 BEARING FN033082000
28 SEAL RING FN010132000
29 ROTOR FN034118000
30 CONDENSER FN09200015
31 STATOR FN316CN1605
32 BEARING FN033005000
33 REAR COVER FN116120007
34 FAN FN116120008
35 CIRCLIP FN015083000
36 SCREW FN014002128
37 COVER FN116NC0003
38 GASKETS SET FN216CN0001
50 TANK FN104HN0001V
51 VIBRATION DAMPER FN20186000
52 DRAIN COCK FN22082000
53 BASE PLATE FN104HB0001
54 HANDLE FN116022015
55 DELIVERY TUBE FN104CN0001
56 NOSE CONE FN161535012
57 LOCK NUT FN116HP0011
58 NON-RETURN VALVE FN347072000
59 NOSE CONE FN11117000
60 SEAL FN47159002
61 SPRING FN47159001
62 O-RING FN10113000
63 RILSAN TUBE FN46001000
64 T-FITTING FN11177000
65 SAFETY VALVE FN47206000
66 NIPPLE FN11017000
67 PLUG FN111001000
68 POWER CABLE FN101GA0200
69 PRESSURE SWITCH FN321028000
70 PRESSURE GAUGE FN330007000
71 PRESSURE GAUGE FN330006000
72 PRESSURE REDUCER FN319117000
Spare Parts and Service
For spare parts and service, please contact your nearest dealer, or Clarke International,
on one of the following numbers.
PARTS & SERVICE TEL: [phone]
PARTS & SERVICE FAX: [phone]
or e-mail as follows:
PARTS: [email protected]
SERVICE: [email protected]
22
IMPORTANT: When ordering spare parts, please specify 230V or 110V version

WARNING!
As with all machinery, there are certain hazards involved with their operation
and use. Exercising respect and caution will considerably lessen the risk of
personal injury. However, if normal safety precautions are overlooked, or
ignored, personal injury to the operator, or damage to property may result. It
is in your own interest to read and pay attention to the following rules:
WARNING !
When using the air compressor, you should follow basic safety precautions
including the following to reduce the risk of personal injury. Make sure that
you have read all of the instructions before using the air compressor. Keep
this booklet with the compressor for future reference by the operator. Persons
who have not read this booklet should not use the air compressor.
WARNING !
Compressed air can be dangerous. Death or serious injury could result from
improper or unsafe use of this compressor. To avoid these risks, use your
common sense and follow these basic safety instructions. Compressed air
should never be inhaled as it may contain toxic vapours or solid particles.
Always work in good ventilation, especially when spraying paints or other
toxic substances and always use a suitable face mask. Do not spray near
sources of possible ignition.
WARNING !
Attachments, hoses and accessories must meet or exceed the maximum
pressure rating of this compressor.
If low pressure parts are used, the air pressure could cause them to explode
or fly apart, resulting in serious injury. Always take great care when releasing
the pressure and connecting/disconnecting tools.
WARNING !
This compressor must be connected to a power socket that is safeguarded
by a suitable circuit breaker or fuse.
Safety Precautions
4
Parts Diagram
21

TRAINING: Prior to use all operators should become familiar with the instructions in
this booklet. In particular, become familiar with the ON/OFF control for emergency
stopping.
ALWAYS USE EYE PROTECTION: When operating the air compressor, always use eye
protection, and make sure that other people in the work area are also using eye
protection. Eye protectors must provide protection from flying particles both from
the front and from the side.
NEVER TOUCH MOVING PARTS: Never place your hand near any moving parts on
the air compressor or operate with the covers removed.
PROTECT YOUR SELF AGAINST ELECTRIC SHOCK: Never operate the air compressor
in wet or damp locations.
DRESS PROPERLY: Loose clothing or jewellery may be caught in moving parts. Always
tie long hair back.
KEEP VISITORS/CHILDREN AWAY: Do not allow visitors/children to handle the air
compressor or attachments and ensure that any people in the work area are
suitably dressed.
KEEP THE WORK AREA CLEAN: Cluttered areas invite accidents, clear the work
area of all unnecessary tools, debris and furniture.
DISCONNECT THE AIR COMPRESSOR: Always disconnect the air compressor from
the mains power supply and decompress before performing maintenance,
changing any parts and when not in use.
DO NOT ABUSE THE CABLE: Never pull on the cable when removing the plug from
the mains socket, or lift the compressor by the mains cable.
BREATHING QUALITY AIR: This compressor should not be used to supply breathing
quality air.
DO NOT ABUSE THE COMPRESSOR: Do not stand on the compressor.
SAFETY VALVE: Never remove or attempt to adjust the safety valve. Keep the safety
valve free from paint and other accumulations.
AVOID UNINTENTIONAL STARTING: Do not move the air compressor when it is
connected to the mains power supply. When connecting the air compressor to
the mains supply make sure the red button on top of the air compressor is in the
OFF (down) position.
Safety Precautions
5
Trouble Shooting
With considerate use, your Clarke CHAMP Air Compressor should provide you
with long and trouble free service. Routine checks should be made on both the
electrical supply as well as on all the compressed air lines and connections. If
any fault appears, the reason for which is not immediately obvious, we
recommend that you contact your local Clarke dealer.
CAUTION Do not attempt any repair or adjustment if you are uncertain as
to how it should be done. If you have any queries, contact your local
Clarke Dealer.
tluaF esuaC ydemeR
rosserpmocehT
seoddnadeppots
.tratston
.snoitcennocdaB
sahhctiwstuotucdaolrevO
sahelcycytudrodeppirt
.dedeecxeneeb
.tuotnrubsgnidniwrotoM
.snoitcennoclacirtcelekcehC
sanethgitdnanaelC
.yrassecen
5xorppatiawdnaffohctiwS
ehtgnisserperofebsetunim
nognihctiwsdnanottubteser
.niaga
ekralClacolruoytcatnoC
tnemecalperarofrelaed
.rotom
rosserpmocehT
hcaertonseod
erusserpteseht
staehrevodna
.ylisae
teksagdaehrosserpmoC
.nekorbevlavronwolb
loocotrosserpmocroftiaW
dnadaehelbmessasid,nwod
nekorbynaecalper
naelcylluferaC.stnenopmoc
erofebsecafrusgnilaeslla
tbuodnifI.gnilbmessaer
.relaedekralCruoytcatnoc
seodrosserpmoC
.tratston
degrahcreviecerriA .rialepxeotevlavniardnepO
niagatratsdluohsrosserpmoC
otsecudererusserpnehw
.isp59.xorppa
morfgnikaelriA
erusserpeht
nehwevlavhctiws
sirosserpmoceht
.gninnurton
.evlavnruter-nonytluaF yletelpmocreviecerniardtsriF
dneevlavehtevomeR.riafo
evlavehtnaelcylluferac,gulp
dnateksagehtdnataes
.31erugiFeeS.elbmessaer
morferusserpriA
lliwrotalugereht
.tsujdaton
ehtnihtiwmgarhpaidehT
.nekorbsiydobrotaluger
rotalugerecalpeR
sirosserpmocehT
dnaysionyrev
cillatemasekam
.dnuosgnikconk
dnadegamadrosserpmoC
.luahrevosdeen
ruoyotenihcamehtnruteR
.tnegaecivrestseraen
20

STORE THE AIR COMPRESSOR PROPERLY: When not in use the air compressor should
be stored in a secure, dry place out of the reach of children. Always lock up the
storage area.
PROTECT YOUR HEARING: Ear protection should be worn when operating this
compressor.
MAINTAIN THE AIR COMPRESSOR WITH CARE: If the air compressor is damaged in
any way, have it repaired by a qualified service engineer.
EXTENSION LEAD: Only use extension leads that are of an appropriate power rating
and suitable for the work environment. Extension leads must have an earth
connection. Inspect the extension lead regularly and replace if damaged.
ONLY USE PARTS AND ACCESSORIES RECOMMENDED IN THIS MANUAL: The use of
unauthorised accessories or attachments is not permitted and may result in
personal injury and damage to the air compressor. Do not attempt to repair or
modify the air compressor.
STAY ALERT: Watch what you are doing, use common sense, and do not operate
the air compressor when you are tired. The air compressor should not be used if
you are under the influence of alcohol, drugs or any medication that makes you
drowsy.
BEFORE EACH USE CHECK THE AIR COMPRESSOR AND HOSE FOR DAMAGED PARTS:
Never use the air compressor if it has been damaged in any way. Have the air
compressor repaired by a qualified service engineer. Do not use the air compressor
if the On/Off switch does not operate correctly.
HANDLE THE AIR COMPRESSOR CAREFULLY: Operate the air compressor according
to the instructions contained within this instruction booklet. This air compressor
should never be operated by children or individuals unfamiliar with its operation.
KEEP THE MOTOR AIR VENT CLEAR: Keep the motor vent clear and free from dust,
wipe regularly to maintain an adequate supply of clean air to the air compressor.
OPERATE THE AIR COMPRESSOR AT THE CORRECT VOLTAGE: Make sure that the
mains supply voltage is the same as the voltage shown on the rating plate.
DO NOT WIPE THE PLASTIC PARTS WITH SOLVENT: Do not use solvents or thinners
such as petrol, benzene, carbon tetrachloride or alcohol to clean the air
compressor, as these chemicals will damage the finish. With the air compressor
unplugged from the supply, use a dry cloth to wipe over the plastic casing.
Safety Precautions
6
Routine Maintenance
Every six months
•Make sure that all bolts are securely tightened.
Check the cylinder head bolts and motor housing screws and if any have
worked loose retighten to 8.8Nm
max. (6.5lbf ft).
• Clean all the external parts of the
compressor.
Oil
After the first 100 hours use, replace the
oil completely using Clarke SAE40
compressor oil. Then replace the oil after
every 500 hours of operation or every 6
months.
To empty the oil from the machine,
remove the oil drain plug from the
crankcase cover. See figure 12.
Non Return Valve
Examine the non-return valve, and
replace the gasket and valve if
necessary
Figure 12
Figure 13
Figure 14
19

KEEP ALL SCREWS AND COVERS TIGHTLY IN PLACE: Check the screws and covers
periodically.
ADEQUATE VENTILATION: The compressor should only be used in areas with
adequate ventilation and should not be exposed to heat, or used near inflammable
substances.
NEVER USE AN AIR COMPRESSOR WHICH APPEARS DEFECTIVE OR IS OPERATING
ABNORMALLY: If the compressor operates unusually or makes strange noises, switch
off immediately and purge the air tank. Arrange repair with an authorised service
centre.
DO NOT MODIFY THE AIR COMPRESSOR: Do not attempt to modify the air compressor,
tank, fittings or attachments in any way. Doing so will invalidate the guarantee
and could result in personal injury.
DO NOT MODIFY THE TANK: Do not modify the tank or operate at pressures or
temperatures outside the limits stated in this booklet.
TURN OFF THE AIR COMPRESSOR WHEN NOT IN USE: When not in use, turn off the air
compressor by pressing the On/Off switch, remove the plug from the mains supply
and slowly undo the drain valve to release the pressure from the tank. Remember
to close the drain valve before storage and ensure it is fully tightened before use.
DO NOT TOUCH HOT SURFACES: During operation, the motor, connections,
compressor body, cylinder head and tubes may get hot, please take care.
DO NOT DIRECT THE AIR STREAM AT THE BODY: Do not direct the air stream at people
or animals, as injury may result. Compressed air can cause soft tissue damage and
propel dirt and other particles at high speed.
ONLY USE RECOMMENDED PARTS: To avoid the risk of bursting, only hoses with a
rated pressure of 10 bar, or more should be used. Never attempt to repair faulty
hoses.
DO NOT USE THIS COMPRESSOR TO INFLATE SMALL, LOW-PRESSURE OBJECTS: Items
such as children's toys or footballs can explode if over-inflated.
AVOID KINKING OR TRAPPING THE AIR HOSE: Always replace faulty hoses - never
attempt a repair if a leak is detected.
DRAIN TANK: Drain the tank after each use. Switch off and slowly open the drain
valve to release the air then tilt the compressor to empty condensed water.
Safety Precautions
7
Figure 10
Routine Maintenance
IMPORTANT: Before carrying out any maintenance work, always disconnect
the compressor from the mains supply, drain the air receiver and, if necessary,
allow the machine to cool down before starting work.
After the first 5 hours of running the compressor, check the cylinder head bolts
and motor housing screws and if any have worked loose retighten to 8.8Nm max.
(6.5lbf ft).
Daily
Check Oil
Ensure the oil level is between the min and max marks on the dipstick. See
page 12 and top-up if necessary - (use Clarke SAE 40 compressor oil, available
from your local dealer).
Drain the tank
After use, always open the drain valve to ensure that any liquid that may have
condensed, is drained off. See page 16.
Monthly
The air intake filter should be inspected on
a MONTHLY basis, and more often in dusty
conditions,
To clean the air intake filter,
1 Pull the filter cover away from the
compressor as shown. See figure 10.
2 Remove the sponge filter from the
filter cover. See figure 11.
3 Clean the sponge and the filter cover
using a soft brush.
• If necessary, the sponge filter may
be gently washed in warm soapy
water,
• Rinse and allow the filter to dry
thoroughly before refitting.
5 Ensure that the filter and filter cover is
then placed back into its original
position.
• If any part of the filter is
damaged, you should obtain a
replacement.
Figure 11
18

NEVER STOP THE COMPRESSOR BY REMOVING THE PLUG OR SWITCHING OFF AT THE
MAINS SUPPLY: Always use the On/Off switch on the compressor.
NEVER OPERATE WITHOUT ALL GUARDS IN PLACE: Never operate without all guards
or safety features in place and in proper working order.
NEVER OPERATE IN THE PRESENCE OF FLAMMABLE LIQUIDS OR GASES: The air
compressor produces sparks during operation.
CHECK FOR DAMAGED PARTS AND AIR LEAKS: If any part of the compressor is
damaged, it should be carefully checked to determine that it will operate correctly
and perform its intended function. Check for the alignment of parts, damage to
parts, air leaks and any other conditions that may affect its operation. A guard or
any other part that is damaged or defective should be properly repaired or
replaced by an authorised service centre. Defective pressure switches must be
replaced prior to further use of the compressor.
ONLY USE WITHIN THE RECOMMENDED OPERATING TEMPERATURE RANGE: This
compressor should only be used in an ambient temperature of between 0OC and
25OC.
CLEANING AND CONDITION OF THE COMPRESSOR: Keep the external surfaces of
the tank clean. Avoid impact damage and do not allow the tank to come into
contact with abrasive or corrosive materials.
MOVING THE COMPRESSOR: Always transport the compressor by lifting or pulling it
with the appropriate grips or handles.
USING THE COMPRESSOR FOR PAINTING:
• Do not work in enclosed areas or near naked flames.
• Make sure that the area in which you are working has good ventilation.
• Protect your nose and mouth with a suitable face mask.
• Always check the safety data sheets for substances being sprayed & ensure
manufacturers instructions are followed.
MOTOR HOUSING: Do not insert your fingers or other objects inside the motor housing
to avoid physical damage or damage to the compressor.
Safety Precautions
8
Figure 9
Drain valve
Draining the reservoir
CAUTION! It is important to drain the reservoir before storage.
1 Pressing the red on/off button down to switch the air compressor off and
remove the plug from the mains supply.
• Place a suitable container beneath the compressor to catch any
condensation.
2 Carefully undo the drain valve until you hear a hissing noise, this is the
reservoir depressurising. See figure 9.
• When the reservoir pressure gauge indicates zero and the hissing has
stopped, tighten the drain valve again.
Operating Instructions
17

READ THIS INSTRUCTION BOOKLET CAREFULLY BEFORE
POSITIONING, OPERATING OR ADJUSTING THE
COMPRESSOR.
Risk of electric shock. The compressor must be disconnected
from the mains supply before removing any covers. Do not
use in a damp environment.
Risk of accidental start-up. The compressor could start
automatically in the event of a power cut and subsequent
reset. Do not carry the compressor while it is connected to the
power source, or when the tank is filled with compressed air.
This compressor contains surfaces which may reach a high
temperature during operation. Never operate with the motor
housing removed.
Air and condensation water can burst from the compressor
when the drain plug is removed.
Wear a safety goggles and ear protectors when using this
compressor
This compressor produces a high sound level during
operation. Ear protection should be worn.
Warning Symbols
9
Switching the air compressor OFF
To switch the air compressor off,
1. Close the outlet tap and press down on the on/off button (red button).
2. Switch off the mains supply and remove the plug.
• You should never leave the compressor air tank unattended while under
pressure.
• Always release the pressure from the tank when not in use or prior to storage,
as described in 'Draining the reservoir' on page 16.
Removing a tool from the air hose
WARNING!
Always set the pressure regulator to zero before attempting to remove or
replace a tool.
1 Stop the power supply by pressing down on the on/off button (red button).
2 Close the air outlet tap and trigger the equipment (spraygun, air tool etc),
to release air from the air hose BEFORE disconnecting the hose from the
machine.
Reset button
Figure 8
This compressor is equipped with a thermal
overload device, which operates as a
safety device to protect the motor.
When the motor overheats for any reason,
the thermal overload automatically cuts
the power thereby preventing damage to
the motor.
Wait around 5 minutes for the motor to cool
and press the reset button. See figure 8.
If you restart the compressor and the
thermal overload activates again, switch
off the compressor, remove the plug from
the mains and have your compressor
checked by a qualified service agent.
Operating Instructions
16

Electrical Connections
110V Model
Connect the mains lead to a suitable 110V (50Hz) electrical supply through anapproved
plug to BS4343, or a suitably fused isolator switch. If using a portable 110V transformer,
make sure it has a rated capacity sufficientto take the load of the air compressor (see
specifications on page 20).0 Volt (50Hz) electrical supply through an approved 13 amp
BS 1363 plug, or a suitably fused isolator switch.
230V Model
The mains lead should be connected to a standard 230Volt (50Hz) electrical supply through
an approved 13Amp BS 1363 plug or a suitably fused isolator switch.
WARNING! THIS APPLIANCE MUST BE EARTHED
IMPORTANT: The wires in the mains lead are coloured in accordance with the following
code:
Green & Yellow - Earth
Blue - Neutral
Brown - Live
As the colours of the flexible lead of this appliance may not correspond with the coloured
markings identifying terminals in your plug proceed as follows:
• Connect GREEN & YELLOW cord to terminal marked with a letter “E” or Earth symbol
“ ” or coloured GREEN or GREEN & YELLOW.
• Connect BROWN cord to terminal marked with a letter “L” or coloured RED.
• Connect BLUE cord to terminal marked with a letter “N” or coloured BLACK.
If this appliance is fitted with a plug which is moulded onto the electric cable (i.e. non-
rewireable) please note:
1. The plug must be thrown away if it is cut from the electric cable.
There is a danger of electric shock if it is subsequently inserted into a socket outlet.
2. Never use the plug without the fuse cover fitted.
3. When replacing a detachable fuse carrier, ensure the correct replacement is used
(as indicated by marking or colour code).
4. Replacement fuse covers can be obtained from your local dealer or most electrical
stockists.
Fuse Rating
The fuse in the plug must be replaced with one of the same rating (13 amps) and this
replacement must be ASTA approved to BS1362.
We strongly recommend that this machine is connected to the mains supply via a Residual
Current Device (RCD)
If in any doubt, consult a qualified electrician. DO NOT attempt any repairs yourself.
10
Operating Instructions
Switching the air compressor ON
The compressor will make a continuous loud noise when the tank is charging -
this is normal.
1. Lift the red On/Off switch.
Figure 10
Figure 7
Figure 6
Pressure
regulator
Output
pressure
gauge
• The compressor will charge the
main tank to10 bar (145 psi) then
switch off.
• The compressor will restart
automatically whenever the
pressure in the main tank falls
below a certain level.
2. Check the operation of the safety
valve, under pressure, daily by
pulling the ring as shown in figure 6.
Air should be released you pull the
ring and stop when the ring is
released.
• If the valve does not operate as described, or if the valve is stuck, it must
be replaced by qualified service personnel before using the compressor.
WARNING!
Do not remove or attempt to adjust the safety valve.
3. Select the pressure you need using
the pressure regulator. See figure 7.
4. Open the outlet tap.
15

7
8
9
10
11
6
12
4
3
5
12
1 Outlet tap
2 Output pressure regulator
3 On/Off switch (red button)
4 Output pressure gauge
5 Main tank pressure gauge
6 Handle
7 Air Filter
8 Oil dipstick
9 Support feet
10 Drain valve
11 Compressed air reservoir /Frame
12 Motor Housing
Parts Identification
11
Preparing for Use
Before connecting your compressor to the mains supply, check the following:-
• The mains voltage is 230V.
• The ON/OFF switch is in the OFF (lower) position.
• The pressure regulator should be set at its lowest setting, i.e. turned fully
anticlockwise.
• If the compressor has not been used for 24 hours or so, open the drain
valve to drain any condensate which may have accumulated. When clear,
close the drain valve, finger tight.
IMPORTANT: If the air reservoir is under pressure, keep your hands well away from
the air being expelled.... remember, compressed air is DANGEROUS!
WARNING!
Before connecting any air tool, make sure you have read and fully
understood the manufacturers instruction booklet for the tool being used.
Also ensure that the tool is compatible with the compressor and hose
specifications.
The pressure regulator must be used to adjust the output pressure.
Figure 4
On/Off Switch
Hose
nut
Figure 5
1. Ensure that the red On/Off switch is set to
the OFF position (pressed down). See
figure 4.
2. Insert the mains plug into the mains socket
and switch on the power.
3. Pull up the red ON/OFF switch up and run
the compressor (with the outlet tap open)
for 10 to 15 seconds, to allow the
distribution of the lubricating oil.
4 Attach the air hose to the outlet tap using
the hose nut. See figure 5.
14

Assembly
WARNING!
Before assembling and using the air compressor, make sure that you have
read and understood all of the safety instructions.
Installation
Take care when lifting the compressor from the packaging.
CAUTION! Do not lift the compressor from the gauge of fittings assembly. Get
assistance if necessary. This unit weighs 19 kg.
After removing the compressor from its packaging, check the integrity of the
unit, making sure it has not been damaged in transit.
Positioning the air compressor
This compressor should be positioned on a
stable, flat surface (or one with a maximum
inclination of 15O). See figure 1, and ensure
that it is completely stable.
Do not cover or box in the compressor.
Always position it at least 50cm from any
obstacle or wall
Make sure the compressor has good all
12345678901234567890123
1
234567890123456789012
3
12345678901234567890123
150
max
Figure 1
12
Assembly
Moving the air compressor
Before moving the compressor, switch off and disconnect it from the mains power
supply.
• Always use the trolley handle.
• Do not lift by (or put strain on) fittings, valves or hoses.
• Take care when moving the compressor to avoid damaging the valves or
fittings.
The compressor is heavy, get assistance when lifting and moving this compressor
to avoid personal injury.
Preparing for Use
Before connecting your compressor to the mains supply,
Check the Oil
1. Lift the dipstick out of the oil reservoir. See figure 2.
2. Ensure the oil level is between the min and max marks on the dipstick. See
figure 3.
• If needed top up the reservoir with Clarke SAE 40 compressor oil, available
from your Clarke dealer.
Figure 3
Figure 2
13