Clarke SPYDER 3 Instruction Manual

OPERATION & MAINTENANCE
INSTRUCTIONS
©
SPYDER 3 & 7 OIL FREE
AIR COMPRESSOR 0503
Serial/Batch No: .......................
SPYDER 3 & 7 OIL FREE
AIR COMPRESSOR

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© Copyright CLARKE International. All rights reserved. March, 2001
Please note that the details and specifications contained herein, are correct at the time of going to
print. However, CLARKE International reserve the right to change specifications at any time without prior
notice. Always consult the machine’s data plate
SPECIFICATIONS
Electrical Supply .....................................................230 V, 1 Phase 50Hz
Motor Rating............................................................1.5 HP
Max. Air Pressure ....................................................8 bar (116 lbf/in2)
Air Displacement ....................................................6.3 cuft/min
Air Receiver Spyder 3 ..........................................2 litre
Spyder 7 ..........................................6 litre
Nett Weight Spyder 3 ..........................................10.5kg
Spyder 7 ..........................................14kg
Dimensions Spyder 3 ..........................................350x260x470 (LWH)
Spyder 7 ..........................................380x200x420 (LWH)
Duty Cycle ...............................................................S3 - 40% at Max 7bar*
* The compressor may only be operated continuously for 4 minutes in any period of 10
minutes, when output is max. 7 bar.
Part Numbers Spyder 3 2330006
Spyder 3 w/Spray Gun 2330011
Spyder 7 2330016
Spyder 7 w/Spray Gun 2330021
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PARTS & SERVICE TEL: [phone]

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4. SPRAY GUN MAINTENANCE
1. Immerse only the front end of the gun until solvent just covers the fluid
connection.
2. Use a bristle brush and solvent to wash off accumulated paint.
3. Do not submerge the entire spray gun in solvent because:
a. the lubricant in the gland packings will dissolve and the packings will dry
out.
b. the lubricant will dissolve causing harder operation and faster wear.
c. residue from dirty solvent may clog the narrow air passages in the gun.
4. Wipe down the outside of the gun with solvent dampened rag.
5. Lubricate gun daily. Use a light machine oil on:
a. fluid needle packing.
b. air valve packing.
c. fan control packing.
d. trigger pivot point.
Coat the fluid control spring with vaseline.
Caution: Never use lubricants containing silicone as this may cause finish defects.
For a professional looking finish paint must be thinned. If the manufacturers
recommendations on thinning are not available, the following can be used as a
general guide:Water based paints (emulsions) - 10-20% water
Oil based paints (gloss) - up to 10% white spirit thinners
Cellulose paints - up to 50% cellulose thinners
3. HANDLING THE GUN
The first requirement for a good resultant finish is the proper handling of the gun.
The gun should be held perpendicular to the surface being covered and moved
parallel to it. The stroke should be started before the trigger is pulled and the
trigger should be released before the stroke is ended. This gives accurate control
of the gun and material.
The distance between gun and surface should be 6 to 12 inches depending on
material and atomizing pressure. The material deposited should always be even
and wet. Lap each stroke over the preceding stroke to obtain a uniform finish.
NOTE: To reduce overspray and obtain maximum efficiency, always spray with the lowest
possible atomizing air pressure.
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Thank you for purchasing this CLARKE SPYDER Oil Free Air Compressor,
which is designed for hobby and DIY use only.
Please read this leaflet thoroughly and carefully follow all instructions. In
doing so you will ensure the safety of yourself and that of others around
you, and you can look forward to the compressor giving you long and
satisfactory service.
GUARANTEE
This product is guaranteed against faulty manufacture for a period of
12 months from the date of purchase. Please keep your receipt as proof
of purchase. This guarantee is invalid if the product is found to have
been abused or tampered with in any way, or not used for the purpose
for which it was intended.
Faulty goods should be returned to their place of purchase, no product
can be returned without prior permission. This guarantee does not
effect your statutory rights.
CONTENTS Page
Specifications ............................................................................ 2
Safety Precautions..................................................................... 4
Electrical Connections.............................................................. 5
Operating Instructions............................................................... 6
Routine Maintenance................................................................ 7
Accessories................................................................................ 9
Troubleshooting ....................................................................... 10
Parts List (Pump)....................................................................... 12
Parts Diagram (Pump)............................................................. 13
Parts List (Receiver) ............................................................ 14
Parts Diagram (Receiver)...................................................15-16
Paint Spraying Hints - General preparation ......................... 17
Preparing the paint ........................... 17
Handling the gun .............................. 18
Spray gun maintenance .................. 18
Declaration of Conformity ...................................................... 19

SAFETY PRECAUTIONS
WARNING
As with all machinery, there are certain hazards involved with their operation
and use. Exercising respect and caution will considerably lessen the risk of
personal injury. However, if normal safety precautions are overlooked, or
ignored, personal injury to the operator, or damage to property may result.
It
is in your own interest to read and pay attention to the following rules:
✗COMPRESSED AIR IS DANGEROUS, NEVER direct a jet of air at people or animals, and
NEVER discharge compressed air against the skin.
✗NEVER operate your compressor with any covers removed.
✗NEVER carry out any electrical or mechanical repairs unless you are qualified to do so.
If problems occur, contact your Clarke dealer.
✗NEVER leave pressure in the receiver overnight, or when transporting.
✗NEVER adjust, or tamper with the safety valves. The maximum pressure is factory set,
and clearly marked on the machine.
✗NEVER operate in wet or damp conditions. Keep the machine dry at all times.
✗NEVER use in dusty, dirty or paint spray locations. A clean atmosphere will ensure efficient
operation.
✗NEVER exert any strain on electrical cables and ensure that air hoses are not tangled
or wrapped around machinery etc.
✔ALWAYS expel all air from the receiver, and disconnect the machine is from the mains.
BEFORE carrying out any maintenance.
✔ALWAYS exercise care when touching components...some of the metal parts can
become quite hot during operation. Wait until the machine has cooled down.
✔ALWAYS adjust the pressure regulator to the recommended setting for the particular
spray gun or tool being used.
✔ALWAYS ensure there is adequate ventilation when spraying inflammable materials
e.g. cellulose paint, and keep clear of any possible source of ignition.
✔ALWAYS protect yourself. Think carefully about any potential hazards which may be created
by using the compressor and use the appropriate protection. e.g. Goggles will protect your
eyes from flying particles. Face masks will protect you against paint spray and/or fumes.
(Personal safety products can be obtained from your local Clarke dealer).
✔ALWAYS consult paint/product manufacturers instructions for safety and usage before
spraying any material
✔ALWAYS ensure that the air supply is turned off at the machine outlet and expel all
pressurised air from within the machine and other equipment attached to it, BEFORE
disconnecting air hoses or other equipment from your compressor.
✔ALWAYS exercise vigilance to ensure that children and animals are kept well away
from the compressor and any equipment attached to it.
✔ALWAYS ensure that all individuals using the compressor have read and fully understand
these Operating Instructions.
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PAINT SPRAYING HINTS
WARNING
NEVER attempt to spray unless you are wearing suitable, approved
respiratory and eye protection.
REMEMBER that some modern paints require specialist respiratory
protection...always consult the paint manufacturers instructions.
1. GENERAL PREPARATION
a. Ensure that the area in which you will be spraying is clean and dust free.
b. Connect spray gun to compressor via suitable flexible hose.
c. With no paint in spray gun, test system for air leaks.
d. Cover adjacent pieces of equipment to prevent overspray. Mask areas
of the article not to be sprayed.
e. Ensure surface to be painted is clean, dry and free from oil and dust.
Check paint manufacturer’s instructions for any special surface
preparation required.
REMEMBER - TIME SPENT PREPARING SAVES TIME SPENT FINISHING
2. PAINT PREPARATION
a. Achieve the correct paint viscosity. This should be done according to
paint manufacturer’s instructions, and will vary according to type of paint.
b. Having mixed the paint thoroughly in a separate container, pour into the
spray gun paint container through a fine filter.
DO NOT OVERFILL SPRAY GUN PAINT CONTAINER - three quarters full is maximum
c. It is usually best to experiment with a couple of practice spray coats on a
piece of material with the same type of surface as the article you wish to
spray, eg. metal for a car body panel, wood for a piece of furniture etc.
d. Some common problems:
PROBLEM CAUSE CORRECTION
Paint does not atomise Paint is too thick, air Addthinners.Increaseairpress.
(comes out in blobs) pressure is too low. (not above 50 psi, unless
specified by paint manuf.
Paint dries before hitting Paint is too thin. Air Add more paint.
surface, leaving it dry pressure is too high Reduce air pressure
with a rough texture
Finish is pitted like Air pressure too high Reduce air pressure,
Orange peel or spray too close to increase distance between
work gun and work.
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ELECTRICAL CONNECTIONS
Connect the mains lead to a standard, 230 Volt (50Hz) electrical supply
through an approved 13 amp BS 1363 plug, or a suitably fused isolator switch.
WARNING! THIS APPLIANCE MUST BE EARTHED
IMPORTANT: The wires in the mains lead are coloured in accordance
with the following code:
Green & Yellow - Earth
Blue - Neutral
Brown - Live
As the colours of the flexible lead of this appliance may not correspond
with the coloured markings identifying terminals in your plug proceed as
follows:
•Connect GREEN & YELLOW cord to terminal marked with a letter “E”
or Earth symbol “ ” or coloured GREEN or GREEN & YELLOW.
•Connect BROWN cord to terminal marked with a letter “L” or
coloured RED.
•Connect BLUE cord to terminal marked with a letter “N” or coloured
BLACK.
If this appliance is fitted with a plug which is moulded onto the electric
cable (i.e. non-rewireable) please note:
1. The plug must be thrown away if it is cut from the electric cable.
There is a danger of electric shock if it is subsequently inserted into a
socket outlet.
2. Never use the plug without the fuse cover fitted.
3. When replacing a detachable fuse carrier, ensure the correct
replacement is used (as indicated by marking or colour code).
4. Replacement fuse covers can be obtained from your local dealer
or most electrical stockists.
FUSE RATING
The fuse in the plug must be replaced with one of the same rating (13
amps) and this replacement must be ASTA approved to BS1362.
We strongly recommend that this machine is connected to the mains
supply via a Residual Current Device (RCD)
If in any doubt, consult a qualified electrician. DO NOT attempt any
repairs yourself.
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PARTS DIAGRAM - RECEIVER AND COMPONENTS
A. SPYDER 7
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OPERATION(Numbers in brackets refer to fig. 1 below)
Before connecting your Spyder to the mains supply, check the following:-
• The mains voltage is 230V.
•The ON/OFF control knob (B) is in the OFF (inner) position.
• The pressure regulator (E) should be set at its lowest setting, i.e. turned fully
anticlockwise, and the tap (F) screwed IN to its closed position.
• If the machine has not been used for 24 hours or so, open the air receiver
drain valve (A) and turn it on its end in order to drain any condensate which
may have accumulated. When clear, close the valve, finger tight.
IMPORTANT: If the receiver is under pressure, keep your hands well away from the
air being expelled.... remember, compressed air is DANGEROUS!
Now connect a suitable air hose, fitted with quick-fit adaptors, between the air
outlet (G) and the spray gun or air tool being used.
Ensure that the rubber washers are in place to form the necessary air tight seals.
These fittings should be screwed by hand but take care not to over tighten. If a
rubber seal is damaged then it should be replaced.
If you do not wish to use the Quick Fit method of hose connection, simply remove
the Quick Fit nut and use an air hose fitted with conventional 1/4 BSP connectors.
Once the hose connections are complete, CHECK AGAIN to ensure the pressure
regulator(E) is turnedfully anticlockwise so that compressed air cannot reachthe
air tool, then plug the machine into the mains and switch ON, by pulling the ON/
OFF knob (B) out, until it clicks into position.
The air compressor will now start, and pressure will build up in the receiver to a
regulated max. pressure of 8 Bar (116 psi).
Shouldthemotor failto startimmediately,itisprobable thattheair receiveris already
full of air. Check the pressure gauge (D). If you release air, by opening the drain
valve (A), the motor will start automatically once the cut-in pressure is reached.
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A. Air Receiver Drain Valve
B ON / OFF Knob
C. Pressure Switch and Cutout
D. Receiver Pressure gauge
Fig.1
E Air Pressure Regulator Knob
F Air Outlet Tap
G Quick Fit Coupling Nut
H Non-Return Valve
Spyder 3 Spyder7
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PARTS DIAGRAM - RECEIVER AND COMPONENTS
A. SPYDER 3

If this is not the case, it is possible that the overload cutout has intervened. This is a safety
devicetopreventthemotorfromoverheating.Thedevicewillresetwhenthetemperature
falls to a predetermined level. In this event, switch OFF the machine and wait for 5 -10
minutes,beforepressingtheRESETbutton,mountedonthetopcover,andclearlymarked,
and is shown in Fig.2..
Switch ON the machine and try again. If the motor fails to start, after several
attempts, consult your Clarke dealer.
Oncethemachinehas started,turn ONtheairsupply toyourairtoolbyopeningthe tap
(F), and turn the pressure regulator (G) clockwise so that your chosen setting, shown on
thelabelontopoftheregulatorknob,isinlinewiththeinvertedveemarkontheunderside
side of the casting. Note that the pressure gauge registers the pressure in the receiver
only.
IMPORTANT:
As no outlet pressure gauge is fitted to this model, the marks on the
Pressure Regulator provide an indication ONLY of the output pressure. If
you are using pressure sensitive tools or equipment, you should insert a
pressure gauge in the airline.
Check to ensure that there are no air leaks at any of the couplings or in other
parts of the system before operating the spray gun or air tool in the normal way.
When the compressor reaches its maximum working pressure, the motor will
automatically cut out, and will restart when the pressure has fallen by
approximately 20 psi. This automatic STOP/START process will continue, as
necessary, to maintain pressure in the receiver.
When you have finished the job in hand ALWAYS switch OFF at the ON/OFF switch,
NOTthe mainssupply, andrelease anypressure remainingin thesystemby opening
the drain valve until all air is expelled.
ALWAYS operate the air tool to furtherensure that there is nopressure in the system
BEFOREdisconnecting thetool. Finally,reset thepressure regulatorto zeroby turning
the regulator knob fully anticlockwise.
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ROUTINE MAINTENANCE
IMPORTANT: Before carrying out any maintenance, always disconnect the machine
from the mains supply, drain the air receiver and, if necessary, allow the machine
to cool down before starting work.
Daily
Before use, always open the drain valve and tip the machine on to its end. Hold in that
position until all condensate has drained off. Do not rest machine on the drain valve.
Monthly
It is important to keep the compressor clean, with the help of a small soft brush and
vacuum cleaner. In particular, the air intake filter should be inspected at least
MONTHLY,and moreoftenin dusty conditions,so thatit isalways keptfree ofany dirt
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1Drain cock 3/8 1 FN022020000
2Vibration damper support 1 FN020201000
3Screw M5x15 2 FN014013042
4Tank 6 lt. 1 FN126HU0011V
5Delivery tube 1 FN129HU0011
6Rilsan tube 1 FN046001000
7Seal 1 n/a
8Spring 1 n/a
9Gasket 1 n/a
10 Non-Return Valve 1 FN347060000
11 Vibration damper support 2 FN020202000
12 Nipple 1/4" 2 FN011017000
13 Pressure switch 1 FN321028000
14 Pressure gauge Ø40 1 FN330006000
15 Safety valve 1 FN347022000
16 Power cable with BSI plug 1 FN101GA0200
17 Pressure reducer with line cock 1 FN319044000
18 OL185 Compressor complete 1 FN516HP01604
B. SPYDER 7
No. Description Qty Part No.
n/a - not available
1Drain cock 3/8 1 FN022020000
2Vibration damper support 1 FN020201000
3Screw M5x15 2 FN014013042
4Tank 2 lt. 1 FN126HU0010V
5Delivery tube 1 FN129HU0010
6Rilsan tube 1 FN046001000
7Safety valve 1 FN347022000
8Elbow R1/4" 1 FN011002000
9Pressure gauge Ø40 1 FN330006000
10 Nipple 1/4" 1 FN011017000
11 Pressure reducer with line cock 1 FN319044000
12 Pressure switch 1 FN321028000
13 Power cable with BSI plug 1 FN101GA0200
14 Straight adapter 1 FN199626000
15 Seal 1 n/a
16 Spring 1 n/a
17 Gasket 1 n/a
18 Non-Return Valve 1 FN347060000
19 Vibration damper support 1 FN020202000
20 OL185 Compressor complete 1 FN516HP01604
PARTS LIST - RECEIVER AND COMPONENTS
A. SPYDER 3
No. Description Qty Part No.

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particles,which, ifnot cleanedaway, willaffect
the performance of the machine.
To clean the air intake filter, carefully prise out
the sponge element shown in fig.2. Clean the
spongeand the housing usingabrush or clean
lint free cloth.
If necessary, the sponge filter may be gently
washed in warm soapy water, rinsed and
allowed to dry thoroughly before refitting.
Every 500 hours of operation or every 6 months
• Clean all the external parts of the compressor.
(This cleaning makes the cooling process more efficient and prolongs the
life of the machine).
• Examine the non-return valve and renew
if necessary (fig. 3)
(Ref: H Fig. 1, Item 18 page 15, and Item
10, page 16,)
• In the event of an air leak follow the procedure below:
• Load compressor to maximum pressure
• Unplug the compressor
• With a brush and soapy water wet all ‘screwed’ air connections
• Any leaks will show through the formation of air bubbles.
• Replace the piston (See your Clarke dealer)
WARNING
NEVER UNSCREW A CONNECTION WHILST THE AIR RECEIVER IS UNDER PRESSURE.
ALWAYS MAKE CERTAIN THAT THE TANK HAS FIRST BEEN EMPTIED.
Fig. 2
Fig. 3
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PARTS DIAGRAM - PUMP
SPYDER 3 AND SPYDER 7

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Your Clarke Spyder Oil Free Air Compressor can be used in conjunction with a
range of optional accessories for inflating tyres, air brushing, stapling, blowing
andmany other uses.For details contactyour local accessorystockist. A complete
kit is available from your Clarke dealer which is ideal for almost all applications.
Please quote part number 3110165
Should you experience any difficulties obtaining accessories, please contact the
Clarke sales department (telephone [phone]) for details of your nearest
dealer.
ACCESSORIES
Should you wish to renew the Spray Gun and/or Hose, supplied with the
modelswhich include theSpray Outfits......the partnumbers areas follows:
Spraygun PS................................. Part No. 5080813
Hose JP3....................................... Part No. 3120203
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PARTS LIST - PUMP
1Housing 1 FN116HP0001
2Main Shaft 1 FN116HP0002
3Crank 1 FN116HP0003
4Bearing 1 FN033047000
5Rotor 1 FN034139000
6Stator 1 FN316HP1604
7Bearing 1 FN033005000
8Housing 1 FN116120007
9Bearing 3 FN014002124
10 Bolt M5 3 FN014003003
11 Fan 1 FN116120008
12 Circlip 1 FN015083000
13 Distance Piece 1 FN014005069
14 Bearing 1 FN033055000
15 Con-Rod 1 FN416HP0004
16 Special Bolt 1 FN116HP0005
17 Gasket 1 FN116120013
18 Nut 2 FN014003001
19 Cylinder Head 1 FN416HP0007
20 Screw M8 2 FN014001056
21 Capacitor Compl. 1 FN009200004
22 Overload/Reset 1 FN008277000
23 Valve 1 FN011117000
24 Nut 1 FN116HP0011
25 Filter Element 1 FN116120017
26 Cover 1 FN116HP0008
27 Cover 1 FN116HP0009
No. Description Qty Part No.
For Spare Parts and Service, please contact your nearest dealer,
or CLARKE International, on one of the following numbers.
PARTS & SERVICE TEL: [phone]
PARTS & SERVICE FAX: [phone]
or e-mail as follows:
PARTS: [e-mail]
SERVICE: [email protected]
SPARE PARES AND SERVICE CONTACTS

CAUTIONDo notattemptany repairoradjustment ifyouare uncertainasto how
it should be done. If you have any queries, contact your local CLARKE Dealer.
TROUBLE SHOOTING
With considerate use, your CLARKE Air Compressor should provide you with long and
trouble free service. Routine checks should be made on both the electrical supply as
well as the compressed air lines and connections. If any fault appears, the reason for
which is not immediately obvious, please contact your local CLARKE Dealer.
PROBLEM PROBABLE CAUSE REMEDY
Motor windings
burnt out. Contact your local dealer
for a replacement motor.
Switch off and wait 5
minutes before switching on.
Overload cutout
switch has tripped.
The compressor
stops and will
not start again.
Bad connections. Check electrical
connections.
Clean and tighten as
necessary.
The compressor
does not reach
the set pressure
and overheats
easily.
Compressor head
gasket blown or
valve broken.
Worn Piston
Contact your CLARKE
dealer.
Replace Piston (contact
your CLARKE dealer)
Compressor
does not start. Air receiver charged Open drain cock to expel
air. Compressor should start
again when pressure
reduces to approx. 95 psi.
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Air leaking from
the pressure
switch valve when
the compressor is
not running.
Faulty non-return
valve. First drain the receiver
completely. Replace non-
Return Valve
Air pressure
from regulator
will not adjust.
Replace Regulator
The diaphragm
within the regulator
body is broken.
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Parts Lists and Diagrams
&
Spraying Hints and Tips