Clarke RACER 9/100P (3PH) Instruction Manual

OPERATION & MAINTENANCE
INSTRUCTIONS
LS1013
100L BELT DRIVEN AIR COMPRESSOR
MODEL NO: RACER 9/100P (3PH)
PART NO: 2245025

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Parts & Service: 020 8988 7400 / E-mail: [e-mail] or [e-mail]
INTRODUCTION
Thank you for purchasing this CLARKE 100L Belt Driven Air Compressor.
Read this manual fully before use and follow the instructions carefully. In doing
so you will ensure the safety of yourself and those around you, and you can
look forward to your purchase giving you long and satisfactory service.
Due to our policy of continual product improvement, the images in this
manual may not match the product exactly.
GUARANTEE
This product is guaranteed against faulty manufacture for a period of 12
months from the date of purchase. Please keep your receipt which will be
required as proof of purchase.
This guarantee is invalid if the product is found to have been abused or
tampered with in any way, or not used for the purpose for which it was
intended.
Faulty goods should be returned to their place of purchase, no product can
be returned to us without prior permission.
This guarantee does not effect your statutory rights.
PARTS AND SERVICING
For Parts & Servicing, please contact your nearest dealer, or
CLARKE International, on one of the following numbers.
PARTS & SERVICE TEL: [phone]
PARTS & SERVICE FAX: [phone]
or e-mail as follows:
PARTS: [email protected]
SERVICE: [e-mail]

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Parts & Service: 020 8988 7400 / E-mail: [e-mail] or [e-mail]
SAFETY PRECAUTIONS
Before using your compressor it is in your own interest to read and pay attention
to the following safety rules.
1. Compressed air is dangerous. Do not point a jet of air at persons or animals, and do
not discharge compressed air against the skin.
2. DO NOT operate your compressor with the guard removed.
3. Repairs must only be carried out by a qualified engineer. If problems occur, contact
your Clarke dealer.
4. Before carrying out any maintenance, make sure that the pressure is released from
the air reservoir, and that the compressor is disconnected from the electrical supply.
5. DO NOT leave pressure in the receiver overnight, or when transporting.
6. DO NOT adjust, or tamper with the safety valves. The maximum pressure is factory
set, and clearly marked on the compressor.
7. DO NOT operate in wet or damp conditions. Keep the compressor dry at all times.
Similarly, clean air will allow the compressor to work efficiently. Do not use in dusty or
otherwise dirty locations.
8. Some of the metal parts can become quite hot during operation. Do not to touch
these until the compressor has cooled down.
9. Always set the pressure regulator to the recommended setting for the tool.
10. When spraying flammable materials e.g. cellulose paint, ensure that there is
sufficient airflow and keep clear of any source of ignition.
11. Before spraying any material always consult paint manufacturers instructions for
safety and usage.
12. Protect yourself. Goggles will protect your eyes from flying particles. Face masks will
protect you against paint spray and fumes.
13. Do not apply strain to electrical cables and make sure that air hoses are not kinked
or wrapped around the compressor.
14. When disconnecting air hoses or other equipment from your compressor, make sure
that the air supply is turned off at the outlet and vent all pressurised air from within
the reservoir and other equipment attached to it.
15. Make sure that children and animals are kept well away from the compressor and
any equipment attached to it.
16. Make sure that all individuals using the compressor have had the necessary training
and have read and fully understand these operating instructions.
17. Make sure that any equipment or tool used in conjunction with your compressor, has
a safe working pressure exceeding that of the compressor.
18. Be careful when transporting the compressor to prevent tipping over
19. Permanently installed systems must be installed by a competent engineer.
20. These compressors produce noise levels in excess of 70dB(A). Persons working near
the compressor must be supplied with ear protection.

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Parts & Service: 020 8988 7400 / E-mail: [e-mail] or [e-mail]
SAFETY SYMBOLS
Read this instruction booklet carefully before positioning,
operating or adjusting the compressor.
Risk of electric shock. The compressor must be
disconnected from the mains supply before removing any
covers. Do not use in a damp environment.
Risk of accidental start-up. The compressor could start
automatically in the event of a power cut and subsequent
reset. Do not mover the compressor while it is connected
to the power source, or when the tank is filled with
compressed air.
This compressor contains surfaces which may reach a high
temperature during operation. Never operate with the
motor housing removed.
Wear safety goggles and ear protectors when using this
compressor.
This compressor produces a high sound level during
operation. Ear protection should be worn.

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ELECTRICAL CONNECTIONS
The power cable from the main supply must be large enough to carry the
starting and running load of the electric motor. This is particularly relevant if the
compressor is some distance from the source of supply.
Electrical installations should be completed by a qualified electrician.
Electrical connection to the mains supply must be via a suitably fused (see
table below) approved plug or isolator (allowing sufficient capacity for motor
starting). If using a circuit breaker, ensure it is motor rated and of sufficient size
to allow for motor starting.
Compressors should be connected to mains electricity supply via an earth
leakage protection device (RCD).
WARNING: READ THESE ELECTRICAL SAFETY INSTRUCTIONS
THOROUGHLY BEFORE CONNECTING THE PRODUCT TO THE MAINS
SUPPLY.
SUGGESTED FUSE RATINGS
MOTOR SIZE SINGLE PHASE
MOTOR D.O.L.
THREE PHASE MOTORS 415V
KW HP D.O.L. STAR DELTA
0.75 1.0 13 amp 10 amp
1.1 1.5 13/15 amp 10 amp
1.5 2.0 20 amp 10 amp
1.9 2.5 20 amp
2.2 3.0 30 amp 16 amp
3.0 4.0 40 amp 20 amp
4.0 5.5 50 amp 25 amp
5.5 7.5 30 amp
7.5 10.0 25 amp
11.0 15.0 30 amp
15.0 20.0 35 amp

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Parts & Service: 020 8988 7400 / E-mail: [e-mail] or [e-mail]
ASSEMBLY
CAUTION: TO PREVENT INJURY, GET ASSISTANCE WHEN LIFTING THIS
COMPRESSOR.
ATTACH THE WHEELS
1. Slide the axle through the wheel
and hole in the wheel frame.
2. Lock the wheel in place using the
washer and nut provided.
3. Fit the cap into the position
shown.
ATTACH THE SUPPORT FEET
Insert the support feet into the
position shown.
FIT THE HANDLE
4. Loosen the hex bolts and insert
the handle into the brackets as
shown.
5. Tighten the hex bolts.

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Parts & Service: 020 8988 7400 / E-mail: [e-mail] or [e-mail]
BEFORE USE
Before connecting your compressor to the power supply, check the following:-
• Set the ON/OFF switch to the
OFF position (pushed down).
• Make sure that the compressor
is on level ground.
• Make sure that the supply
voltage matches the voltage
shown on the data label.
CHECK THE OIL LEVEL
1. Remove the dipstick from the oil
reservoir.
2. Ensure the oil level is between the
min and max marks on the
dipstick.
• Only use SAE30 compressor oil,
available from your Clarke
Dealer Part No. 3050801 taking
care not to exceed the
maximum mark.

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Parts & Service: 020 8988 7400 / E-mail: [e-mail] or [e-mail]
OPERATION
If the compressor has not been used for more then 24 hours, open the drain
valve (on the bottom of the reservoir) and drain any condensate which has
collected. See page 11
MOVING THE AIR COMPRESSOR
• Stop the compressor and disconnect it from the power supply
before you move it.
• Always use the handle.
• Do not lift by (or put strain on) valves or hoses.
ATTACHING AIR TOOLS
1. Attach the air hose to the outlet
valve.
2. Attach the air tool to the other
end of the air hose.
3. Turn the outlet valve handle to the
on position.
NOTE: The outlet valve is shown
without the air hose fitted for
clarity.
WARNING: BEFORE CONNECTING AIR TOOLS, MAKE SURE THAT YOU
READ THE INSTRUCTIONS SUPPLIED WITH THE TOOL, ALSO ENSURE THAT
THE TOOL IS SUITABLE FOR USE WITH THE COMPRESSOR AND HOSE
SPECIFICATIONS.

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Parts & Service: 020 8988 7400 / E-mail: [e-mail] or [e-mail]
TURNING THE COMPRESSOR ON
1. Plug the compressor into the power supply.
2. Lift the On/Off button.
• The compressor will operate
until the reservoir is fully
pressurised. It will then shut
down.
• The compressor will start up
again when the pressure in the
reservoir decreases.
CHECK THE SAFETY VALVE
To make sure that the safety valve works correctly.
1. Pull on the ring attached.
• Air will be released when you
pull on the ring and stop when
released.
2. If the valve does not operate in
this way, do not use the
compressor. The compressor must
be repaired by a qualified service
agent.
SET THE OUTLET PRESSURE
1. Use the pressure regulator to set
the outlet pressure.
• Turn clockwise to increase the
pressure.
• Turn counterclockwise to
decrease the pressure.
WARNING: DO NOT REMOVE OR TRY TO ADJUST THE SAFETY VALVE.

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Parts & Service: 020 8988 7400 / E-mail: [e-mail] or [e-mail]
REMOVING TOOLS FROM THE AIR HOSE
1. Push down on the On/Off button
to stop the compressor.
2. Turn the outlet valve handle to the
off position.
3. Operate the tool to depressurise
the air hose.
4. Disconnect the tool from the hose.
TURNING THE COMPRESSOR OFF
1. Follow steps 1-3 in “Removing Tools From The Air Hose” above.
2. Disconnect the compressor from the power supply.
3. Slowly open the outlet valve to depressurise the reservoir.
• You will hear a hissing sound as the reservoir depressurises.
4. Do not leave the compressor unattended if the reservoir is pressurised.
WARNING: ALWAYS SET THE PRESSURE REGULATOR TO ZERO BEFORE YOU
REMOVE OR REPLACE A TOOL.