Clarke CHAMP Instruction Manual

OPERATION & MAINTENANCE
INSTRUCTIONS
ORIGINAL INSTRUCTIONS GC0618 Issue 3
AIR COMPRESSOR
MODEL NO: CHAMP
PART NO: 2320215 (230V) & 2320220 (110V)

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INTRODUCTION
Thank you for purchasing this CLARKE Air Compressor.
Before attempting to operate the machine, it is essential that you read this
manual thoroughly and carefully follow all instructions given. In doing so you
will ensure the safety of yourself and that of others around you, and you can
also look forward to the product giving you long and satisfactory service.
GUARANTEE
This CLARKE product is guaranteed against faulty manufacture for a period of
12 months from the date of purchase. Please keep your receipt as proof of
purchase.
This guarantee is invalid if the product is found to have been abused or
tampered with in any way, or not used for the purpose for which it was
intended.
Faulty goods should be returned to their place of purchase, no product can
be returned to us without prior permission.
This guarantee does not effect your statutory rights.
ENVIRONMENTAL RECYCLING POLICY
Through purchase of this product, the customer is taking on the
obligation to deal with the WEEE in accordance with the WEEE
regulations in relation to the treatment, recycling & recovery and
environmentally sound disposal of the WEEE.
In effect, this means that this product must not be disposed of with general
household waste. It must be disposed of according to the laws governing
Waste Electrical and Electronic Equipment (WEEE) at a recognised disposal
facility.
If disposing of this product or any damaged components, do not dispose of
with general waste. This product contains valuable raw materials. Metal
products should be taken to your local civic amenity site for recycling of metal
products.

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GENERAL SAFETY WARNINGS
WORK AREA
1. Keep the work area clean and well lit. Floors should always be kept clear.
Cluttered or dark areas invite accidents.
2. Keep children and bystanders away while operating a power tool.
Distractions can cause loss of control.
3. The compressor should only be used in areas with adequate ventilation
and should not be exposed to heat or used near flammable substances
PERSONAL SAFETY
1. ALWAYS stay alert, watch what you are doing and use common sense
when operating the compressor. Do not use the compressor while you are
tired or under the influence of medication, drugs or alcohol. A moment of
inattention can result in personal injury.
2. ALWAYS use eye protection when operating compressed air equipment,
and ensure that others in the work area are protected from flying particles
from the front and from the side.
3. ALWAYS protect yourself against electric shock. Never operate the
compressor in wet or damp locations.
4. NEVER over-reach. Keep your proper footing and balance at all times to
enable better control of the compressor in unexpected situations.
5. NEVER attempt any complex repairs yourself. If you have a technical
problem contact your local Clarke dealer.
6. ALWAYS store the compressor out of reach of children.
7. ALWAYS protect your hearing. Ear protection should be worn when
operating this compressor and it’s associated power tools.
8. NEVER direct the air stream at people or animals, as injury may result.
Compressed air can cause soft tissue damage and propel dirt and other
particles at high speed.
9. NEVER insert your fingers or other objects inside the motor housing. Never
operate the compressor without the cover in place.
WARNING: WHEN USING ELECTRICAL TOOLS, BASIC SAFETY
PRECAUTIONS SHOULD ALWAYS BE FOLLOWED TO REDUCE THE RISK OF
FIRE, ELECTRIC SHOCK AND PERSONAL INJURY
WARNING: READ ALL THESE INSTRUCTIONS BEFORE ATTEMPTING TO
OPERATE THIS PRODUCT AND KEEP THESE INSTRUCTIONS IN A SAFE PLACE.

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10. NEVER touch hot surfaces. During operation, the motor, connections,
compressor body, cylinder head and tubes may get hot. Do not touch
these until the compressor has cooled down.
GENERAL MACHINE USE AND CARE
1. Prior to use, all operators should become familiar with the instructions in this
booklet especially the ON/OFF switch for emergency stopping.
2. ALWAYS maintain the compressor with care and keep it clean for best /
safest performance.
3. NEVER use this compressor if any part is damaged. Have it inspected and
repaired by your Clarke dealer.
4. NEVER attempt to modify the air compressor, tank, fittings or attachments in
any way. Doing so will invalidate the guarantee and could result in
personal injury.
5. NEVER abuse the power cable. Never pull on the cable when removing the
plug from the socket, or lift the compressor by the power cable.
6. ONLY use extension leads that are of an appropriate power rating and
suitable for the work environment. Extension leads must have an earth
connection. Inspect the extension lead regularly and replace if damaged.
7. ONLY USE RECOMMENDED PARTS: To avoid the risk of bursting, only hoses
with a rated pressure of 10 bar, or more should be used. Never attempt to
repair damaged hoses.
8. NEVER abuse the compressor by standing on it.
AIRLINE HOSES
1. ALWAYS ensure that equipment or power tools used in conjunction with the
compressor have a safe working pressure exceeding that of the machine.
2. ALWAYS keep the air hose away from any attached power tools and
ensure that the operator is not restricted by the length of the hose.
3. ALWAYS take care when a long air hose is required in the work area as it
presents a trip hazard. Coil the hose away as soon as the job is finished.
4. ALWAYS avoid kinking or trapping the air hose. Always replace faulty hoses
and never attempt a repair if a leak is detected.
5. NEVER abuse hoses or connectors. NEVER carry an air tool by the hose, or
yank it to disconnect from the air supply. Keep hoses away from heat, oil
and sharp edges. Check hoses for leaks or worn condition before use and
ensure that all connections are secure.
6. ALWAYS ensure that the air supply is turned off at the machine outlet and
any air pressure vented from within the compressor and any attached
equipment when disconnecting air hoses or other equipment.

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AIR COMPRESSOR SAFETY INSTRUCTIONS
1. ONLY USE WITHIN THE RECOMMENDED OPERATING TEMPERATURE RANGE:
This compressor should only be used in an ambient temperature of
between +5OC and +40OC (never at or below freezing temperatures).
2. NEVER USE AN AIR COMPRESSOR WHICH APPEARS DEFECTIVE OR IS
OPERATING ABNORMALLY: If the compressor operates unusually or makes
strange noises, switch off immediately and purge the air reservoir. Arrange
repairs with your nearest Clarke dealer.
3. BREATHING QUALITY AIR: This compressor should not be used to supply
breathing quality air.
4. SAFETY VALVE: Never remove or attempt to adjust the safety valve. The
maximum pressure is factory set. Keep the safety valve free from paint and
other accumulations.
5. AVOID UNINTENTIONAL STARTING: Do not move the compressor when it is
connected to the mains power supply. When connecting the compressor
to the power supply make sure the red button on top of the control box is in
the OFF (down) position.
6. BEFORE EACH USE CHECK THE COMPRESSOR AND HOSE FOR DAMAGED
PARTS: Never use the compressor if it has been damaged in any way. Have
the compressor repaired by a qualified service engineer. Do not use the
compressor if the On/Off switch does not operate correctly.
7. KEEP THE MOTOR AIR VENTS CLEAR: Keep the motor vents clear and free
from dust. Wipe regularly to maintain an adequate supply of clean air.
Avoid using in dusty conditions.
8. OPERATE THE COMPRESSOR AT THE CORRECT VOLTAGE: Make sure that the
mains supply voltage is the same as the voltage shown on the label.
9. ALWAYS adjust the pressure regulator to the recommended setting for the
particular spray gun or air tool being used.
10. When using the compressor for painting:
• Do not work in enclosed areas or near naked flames.
• Ensure that the area in which you are working has good ventilation.
• Protect your nose and mouth with a suitable face mask.
• Always check the safety data sheets for substances being sprayed &
ensure manufacturer’s instructions are followed.
11. DO NOT USE THIS COMPRESSOR TO INFLATE SMALL, LOW-PRESSURE OBJECTS:
Items such as children's toys or footballs can explode if over-inflated.
12. NEVER STOP THE COMPRESSOR BY REMOVING THE PLUG OR SWITCHING OFF
AT THE MAINS SUPPLY: Always use the On/Off switch on the compressor.

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SAFETY SYMBOLS
The following safety symbols are shown on the product or it’s packaging.
Please read all of the safety and operating instructions carefully before using
this product.
Read this instruction booklet carefully before positioning,
operating or adjusting the compressor.
This compressor produces a high sound level during operation.
Ear protection should be worn.
This compressor contains surfaces which may get hot during
operation. Never operate with the motor housing removed.
Risk of accidental start-up. The compressor could start
automatically in the event of a power cut and subsequent reset.
Do not carry the compressor while it is connected to the power
source, or when the receiver is filled with compressed air.
Risk of electric shock. The compressor must be disconnected
from the mains supply before removing any covers. Do not use
in a damp environment.
This compressor should always be started or stopped by means
of the start/stop button located on the control box. this reduces
the risk of accidental start-up.
this compressor should never be stopped suddenly by
unplugging from the mains supply. this increases the risk of
accidental start-up. never abuse the power cable

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ELECTRICAL CONNECTIONS
Before switching the product on, make sure that the voltage of your electricity supply is
the same as that indicated on the rating plate. This product is designed to operate on
230VAC 50Hz. Connecting it to any other power source may cause damage.
This product may be fitted with a non-rewireable plug. If it is necessary to change the
fuse in the plug, the fuse cover must be refitted. If the fuse cover becomes lost or
damaged, the plug must not be used until a suitable replacement is obtained.
If the plug has to be changed because it is not suitable for your socket, or due to
damage, it should be cut off and a replacement fitted, following the wiring instructions
shown below. The old plug must be disposed of safely, as insertion into a mains socket
could cause an electrical hazard.
If the colours of the wires in the power cable of this product do not correspond with the
markings on the terminals of your plug, proceed as follows.
• The wire which is coloured Blue must be connected to the terminal which is
marked Nor coloured Black.
• The wire which is coloured Brown must be connected to the terminal which is
marked Lor coloured Red.
• The wire which is coloured Yellow and Green must be connected to the
terminal which is marked E or or coloured Green.
We strongly recommend that this machine is connected to the mains supply
via a Residual Current Device (RCD). If in any doubt, consult a qualified
electrician. DO NOT attempt any repairs yourself.
WARNING! READ THESE ELECTRICAL SAFETY INSTRUCTIONS
THOROUGHLY BEFORE CONNECTING THE PRODUCT TO THE
MAINS SUPPLY.
WARNING! THE WIRES IN THE POWER CABLE OF THIS PRODUCT
ARE COLOURED IN ACCORDANCE WITH THE FOLLOWING CODE:
BLUE = NEUTRAL BROWN = LIVE YELLOW AND GREEN =
EARTH
Plug must be BS1363/A approved.
Always fit a 13 Amp fuse.
Ensure that the outer sheath of the cable is firmly held by the clamp
Neutral
(Blue)
Live
(Brown)
Earth
(Green and Yellow)

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OVERVIEW
1 Shut-off valve 8 Oil filler/ dipstick
2 Output pressure regulator 9 Anti-vibration feet
3 On/Off switch 10 Drain valve
4 Outlet pressure gauge 11 Compressed air reservoir
5 Reservoir 12 Pressure safety valve
6 Handle 13 Pressure control switch
7 Air filter

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PREPARATION FOR USE
UNPACKING
Take care when lifting the compressor from the packaging and obtain
assistance if necessary to avoid personal injury or damage to the machine.
Always use the handle and frame.
After removing the compressor from its packaging, check that it has not been
damaged in transit. Report any damage immediately to the dealer where the
item was purchased.
POSITIONING THE COMPRESSOR
This compressor should be positioned on a stable, flat surface.
NOTE: Note: the compressor should not be operated on a steep slope or
floor angle of greater than 15O.
If the compressor is placed on a shelf or raised off the ground, it should be
secured appropriately to prevent it from falling off during use.
Do not cover the compressor. Always position it with good all-round air
ventilation.
MOVING THE COMPRESSOR
When moving the compressor;
• Always use the handle.
• Do not lift by (or place a strain on) the airline fittings or hoses.
• Take care to avoid damaging the valves or fittings.
• Always ensure it is switched off and disconnected from the power supply.
WARNING: BEFORE USING THE COMPRESSOR, MAKE SURE THAT YOU
HAVE READ AND UNDERSTOOD THE SAFETY INSTRUCTIONS.
CAUTION: NEVER TAKE THE WEIGHT OF THE COMPRESSOR BY HOLDING
THE PRESSURE CONTROL SWITCH OR OTHER ATTACHED PARTS.

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CONNECTION AND START UP
Before connecting your compressor
to the mains supply, check the
following:-
• The supply voltage must be 110V
(Champ 110 V - Part No; 2225220)
or 230V (Champ 230 V - Part No;
2225215).
• The ON/OFF switch is in the OFF
(depressed) position.
• The pressure regulator should be
set at its lowest setting, i.e. turned fully anticlockwise. (- & + arrows are
shown on the knob)
• If the compressor has not been used recently, open the drain valve shown
to drain any condensate which may have accumulated. When clear,
close the valve, finger tight.
IMPORTANT: If the receiver is under pressure, keep your hands well away
from the air being expelled. Remember, compressed air is DANGEROUS.
1. Connect a suitable air hose to the
compressor outlet and the other
end to the equipment to be used.
2. Attach the air hose to the air
outlet using the hose nut as
shown.
3. Ensure that the drain valve is
closed finger tight as above.
4. Ensure the ON/OFF switch is in the
OFF position, i.e. pushed down, then plug in the machine and switch ON at
the mains supply.
WARNING: BEFORE CONNECTING ANY AIR TOOL, MAKE SURE YOU HAVE
READ AND FULLY UNDERSTOOD THE MANUFACTURER’S INSTRUCTION
BOOKLET FOR THE AIR TOOL BEING USED. ALSO ENSURE THAT THE AIR
TOOL IS COMPATIBLE WITH THE COMPRESSOR AND HOSE
SPECIFICATIONS.
IF THE PRESSURE RATING OF THE TOOL IS LESS THAN 10 BAR, THE PRESSURE
REGULATOR MUST BE USED TO ADJUST THE OUTPUT PRESSURE.