Clarke SHHH AIR 100/24 Instruction Manual

OPERATION & MAINTENANCE
INSTRUCTIONS
0708
SILENT AIR COMPRESSOR
MODEL NO: SHHHAIR 100/24, 100/50, 150/100
PART NO: 2320880, 2320885, 2320890,
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2
INTRODUCTION
Thank you for purchasing this CLARKE Silent Air Compressor.
Before attempting to use this product, please read this manual thoroughly and
follow the instructions carefully. In doing so you will ensure the safety of yourself
and that of others around you, and you can look forward to your purchase
giving you long and satisfactory service.
GUARANTEE
This product is guaranteed against faulty manufacture for a period of 12
months from the date of purchase. Please keep your receipt which will be
required as proof of purchase.
This guarantee is invalid if the product is found to have been abused or
tampered with in any way, or not used for the purpose for which it was
intended.
Faulty goods should be returned to their place of purchase, no product can
be returned to us without prior permission.
This guarantee does not effect your statutory rights.
PARTS AND SERVICING
For Parts & Servicing, please contact your nearest dealer, or
CLARKE International, on one of the following numbers.
PARTS & SERVICE TEL: [phone]
PARTS & SERVICE FAX: [phone]
or e-mail as follows:
PARTS: [email protected]
SERVICE: [e-mail]
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SAFETY PRECAUTIONS
1. Compressed air is dangerous, NEVER direct a jet of air at people or animals, and
NEVER discharge compressed air against the skin.
2. DO NOT operate your compressor with any guards removed.
3. Electrical or mechanical repairs should only be carried out by a qualified engineer. If
problems occur, contact your Clarke dealer.
4. Before carrying out any maintenance, ensure the pressure is expelled from the air
receiver, and the machine is disconnected from the mains supply.
5. DO NOT leave pressure in the receiver overnight, or when transporting.
6. DO NOT adjust, or tamper with the safety valves. The maximum pressure is factory
set, and clearly marked on the machine.
7. DO NOT operate in wet or damp conditions. Keep the machine dry at all times.
Similarly, a clean atmosphere will ensure efficient operation. Do not use in dusty or
otherwise dirty locations.
8. Some of the metal parts can become quite hot during operation. Take care not to
touch these until the machine has cooled down.
9. Always adjust the pressure regulator to the recommended setting for the particular
spray gun or tool being used.
10. When spraying flammable materials e.g. cellulose paint, ensure that there is
adequate ventilation and keep clear of any possible source of ignition.
11. Protect yourself. Think carefully about any potential hazards which may be created
by using the air compressor and use the appropriate protection. e.g. Goggles will
protect your eyes from flying particles. Face masks will protect you against paint
spray and/or fumes.
12. Before spraying any material always consult paint manufacturers instructions for
safety and usage.
13. Do not exert any strain on electrical cables and ensure that air hoses are not angled
or wrapped around machinery etc.
14. When disconnecting air hoses or other equipment from your compressor ensure that
the air supply is turned off at the machine outlet and vent all pressurised air from
within the machine and other equipment attached to it.
15. Make sure that children and animals are kept well away from the compressor and
any equipment attached to it.
16. Always ensure that all individuals using the compressor have read and fully
understand these Operating Instructions.
17. Ensure that any equipment or tool used in conjunction with your compressor, has a
safety working pressure exceeding that of the machine.
WARNING: AS WITH ALL MACHINERY, THERE ARE CERTAIN HAZARDS
INVOLVED WITH THEIR OPERATION AND USE. EXERCISING RESPECT AND
CAUTION WILL CONSIDERABLY LESSEN THE RISK OF PERSONAL INJURY.
HOWEVER, IF NORMAL SAFETY PRECAUTIONS ARE OVERLOOKED, OR
IGNORED, PERSONAL INJURY TO THE OPERATOR MAY RESULT.
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ELECTRICAL CONNECTIONS
Connect the mains lead to a standard, 230 Volt (50Hz) electrical supply
through an approved 13 amp BS 1363 plug, or a suitably fused isolator switch.
IMPORTANT: The wires in the mains lead are coloured in accordance with the
following code:
Green & Yellow - Earth
Blue - Neutral
Brown - Live
• Connect GREEN & YELLOW cord to terminal marked with a letter “E” or
Earth symbol “ ” or coloured GREEN or GREEN & YELLOW.
• Connect BROWN cord to terminal marked with a letter “L” or coloured
RED.
• Connect BLUE cord to terminal marked with a letter “N” or coloured
BLACK.
If this appliance is fitted with a plug which is moulded onto the electric cable
(i.e. non-rewireable) please note:
1. The plug must be thrown away if it is cut from the electric cable. There is a
danger of electric shock if it is subsequently inserted into a socket outlet.
2. Never use the plug without the fuse cover fitted.
3. When replacing a detachable fuse carrier, ensure the correct replacement
is used (as indicated by marking or colour code).
4. Replacement fuse covers can be obtained from your local dealer or most
electrical stockists.
FUSE RATING
The fuse in the plug must be replaced with one of the same rating (13 amps)
and this replacement must be ASTA approved to BS1362.
If in any doubt, consult a qualified electrician. DO NOT attempt any repairs
yourself.
WARNING: THIS APPLIANCE MUST BE EARTHED
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5
PREPARING FOR USE
Before connecting your compressor to the mains supply, check the following:-
• Firstly, ensure the compressor is on level ground. Do not allow it to run if
it is standing on an incline.
• Check also that the mains voltage corresponds with that shown on the
data label on the side of the compressor.
• The ON/OFF switch is in the
OFF position.
ADDING OIL
The compressor is supplied without any
oil inside.
1. Make sure that the oil level is half
way up the oil sight glass.
2. If not, remove the oil cap and top
up the reservoir.
• Only use Clarke synthetic
compressor oil, available from
your Clarke dealer (Part No.
3050795).
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SWITCHING THE AIR COMPRESSOR ON
The compressor will make a continuous loud noise when the tank is charging -
this is normal.
1. To start the compressor, turn the
ON/OFF switch to the ‘I’ (ON)
position - the motor should start
immediately.
NOTE: If the motor fails to start
immediately, the air receiver
may already be full of air.
Check the tank pressure
gauge (shown on the right).
If you release air, by opening
the air outlet tap, the motor
will start automatically once
the cut-in pressure is
reached.
2. Allow the compressor to run for 10
- 15 seconds, with the air outlet
tap, (A) open.
• This will distribute the lubricating
oil.
3. Close the outlet tap and connect
a suitable air hose to the filter/
regulator outlet (B). Connect the
other end to the equipment to be
used.
4. Check the safety valve by pulling
on the ring shown, air should hiss
out when pulled.
A
B
C
D
E
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5. Adjust the pressure regulator.
• To do this, lift the pressure regulator knob (C), and turn it clockwise to
increase the pressure, anticlockwise to decrease the pressure. The
pressure is shown on the outlet gauge, (D).
• To lock the pressure regulator knob, push the pressure regulator knob
down until it clicks into place.
IMPORTANT: Always refer to the accessory manufacturers recommendations for
optimum operating pressures for their equipment.
6. With operating pressure set, open the air outlet tap.
NOTE: If the machine pumps continuously without cutting out then the
compressor is too small for the application/tool being used, and
damage may result. Consult your Clarke dealer.
NOTE: DO NOT exceed the duty cycle for the machine (see
Specifications).
SHUTTING DOWN THE COMPRESSOR
1. To shut off the compressor, simply turn the ON/OFF switch to the O (OFF)
position.
2. Close the air outlet tap and trigger the equipment (spray gun, air tool etc.)
to release air from the air hose before disconnecting the hose from the
machine.
3. Before transporting your compressor or when leaving overnight, expel all
air from the receiver and drain the tank. See page 8.
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DRAINING THE TANK
1. Pressurise the reservoir slightly and
then turn the compressor off.
2. Attach the small hose supplied to
the vent valve as shown.
3. Place a tray beneath the vent
valve to collect any condensate.
4. Slowly open the vent valve.
5. When the resevoir has been
drained, re-tighten the vent valve
and remove the hose.
DRAINING THE AIR OUTLET FILTER
1. Drain any liquid that may have
accumulated in the air filter
chamber, by first twisting and then
pushing the valve (E) upwards.
Valve (E)
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TROUBLESHOOTING
PROBLEM PROBABLE CAUSE REMEDY
The compressor will not start,
or stops and will not start
again
Bad connections Check the electrical
connections
Blown fuse Replace fuse
Overload cutout switch has
tripped
Wait 25-20 mins before
attempting to restart
Compressor does not start Air receiver charged Open drain valve to
expel air. Compressor
should start again
when pressure
reduces to approx 95
psi
The compressor does not
reach the set pressure and
overheats easily
Inlet Air Filter is blocked
NOTE: It is also possible that
you are trying to use more
air than the compressor is
capable of delivering
Renew oil filler/air Filter
plug
Air leaking from the pressure
switch valve when the
compressor is not running
Faulty non-return valve First drain the receiver
completely of air.
Renew the non-return
valve
Air pressure from the
regulator will not adjust
The diaphragm within the
regulator body is broken
Replace regulator
Compressor operating, but
no air from outlet
Inlet air filter blocked Renew oil filler/air filter
plug
Pressure regulator closed Turn Regulator
clockwise to set
required pressure
Drain valve open Close vent valve
Bleed pipe (from Pressure
Switch to non-return valve)
broken or disconnected
Reconnect or replace
bleed pipe
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MAINTENANCE
DRAIN AND REPLACE THE OIL
Drain and replace the oil annually, as follows:
1. Remove the 4 hex head screws securing each of the compressor heads.
2. Pull off the heads, complete with sealing rings.
3. Invert the the compressor carefully, so that the oil is drained into a suitable
container.
• Dispose of the oil according to local regulations.
4. Reassemble the heads ensuring the sealing rings are in perfect condition
and is located correctly.
Before
each
use
Once
a
Month
Once
a Year
Check the oil level, See “Adding Oil” on page 5. X
Drain the water collected in the air outlet filter. See
“Draining the Tank” on page 8.
X
Remove the condensate that has collected in the air
tank. See “Draining the Tank” on page 8.
X
Once a month check the compressor for loose
connections, wear, etc.
X
Clean the compressor with a soft cloth. X
Check the safety valve pulling the ring gently when
there is pressure in the tank.
X
Total replacement of oil See “Drain and replace the oil”
on page 10.
X
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CHECK THE NON RETURN VALVES
If the tank pressure decreases for no apparent reason, it is possible that the
non-return valve is leaking. To check, ensure the tank is under pressure and the
machine switched OFF,
1. Take off the flexible hose and check if air leaks out from the valve.
2. If so, unscrew the valve from the
connection and disassemble it as
shown.
3. Clean all the components with a
dry cloth and reassemble the
valve taking care to place the
internal rubber disc(2) as shown.
4. Fasten the valve to the connection and join the flexible hose. If the
leakage persists, the whole valve must be replaced.
REPLACING THE AIR OUTLET FILTER
NOTE: The compressor must be completey depressurised before carrying
out this procedure.
1. Unscrew the cartridge from the air
filter assembly.
2. Uncrew and replace the small air
filter.
Air Filter
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SPECIFICATIONS
Please note that the details and specifications contained herein, are correct at the time of going to print.
CLARKE International reserve the right to change specifications at any time without prior notice.
100/24 100/50 150/100
Max.Pressure 8 Bar 8 Bar 8 Bar
Air Displacement 70LPM @100psi 70LPM @100psi 105 LPM @100psi
Receiver Capacity 24 L 50 L 100 L
Fuse Rating 13 Amps 13 Amps 13 Amps
Duty Cycle 50% (15 mins (ON) -
15 mins(OFF))
50% (15 mins (ON) -
15 mins(OFF))
50% (15 mins (ON) -
15 mins(OFF))
Part No. 2320880 2320885 2320890
Dimensions (L x H x W) 650 x 550 x 360 mm 860 x 750 x 400 mm 1150 x 630 x 450 mm
Sound Power Level 42 dBA 42 dBA 43 dBA
Weight 48 kg 60 kg 86 kg
Compressor Oil 500mL Synthetic Oil 500mL Synthetic Oil 500mL Synthetic Oil
Oil Part No. 3050795 3050795 3050795
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EXPLODED DIAGRAM & PARTS LIST
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EXPLODED DIAGRAM & PARTS LIST
SHHHAIR 100/24
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EXPLODED DIAGRAM & PARTS LIST
SHHHAIR 100/50
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EXPLODED DIAGRAM & PARTS LIST
SHHHAIR 150/100
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EXPLODED DIAGRAM & PARTS LIST
NO DESCRIPTION
C0037 Screw TCEI 6X20
C0106 Spacer T21
C0109 Capacitor Bracket
C0111 Overload Protector T2134A (230V)
C0112 Start Relay T21 ( 230V )
C0113 Screw
C0115 Cylinder Gasket
C0116 Valve Plate T21 with Valve
C0117 Head Gasket
C0118 Oil Plug 3/8+O Ring
C0126 Rubber Grommet T21
C0305 Kit Terminal Box T21 ( 230V )
C0323 Intake Valve
C0324 Exhaust Valve
C048178 Rubber Head
C0513 Nut with Washer
C0567 "Nipple 1/8"
C1099 "Oil Level Glass 1/2"
C1205 O Ring 4700
C1235 Kit Valve Plate+Gasket T2134A
C1794 Kit Intake Filter
C2083 Capacitor
C0038 Nipple 1/4" X 35
C0040 Reduction M-F 1/4 x 1/9
C0046 Non Return Valve M-F 1/8"
C0048 Bipole Pressure Switch 4 Ways 230V
C0049 Plug M1/4
C0051 Rylsan Hose ?4/6
C0092 "T" Connection F-F-M 1/4"
C0153 Non-Return Valve M-M 3/8"C
C0160 Wheel D200
C0164 Filter Regulator
C0188 Block Ring ?20
C0202 Exhaust Valve 90?
C0209 Electric Cable 3X1.5 MM700
C0210 Electrical Cable
C0247 Air Hose
C0292 Air Pipe MM 260 1/8FX1/8F Rotable
C0293 Air Pipe MM 300 1/8FX1/8F Rotable
C0297 Air Hose
C0334 Distribution Frame ""L"" M-F 1/8 CH13
C0335 Air Pipe MM 140 1/8FX1/8F Rotable
C0354 Draincock M 1/4 90
C0388 Wheel Axle
C0390 Coupling F-F 1/4X3/8 NI
C0392 Plug M 1/8
C0516 Reduction M-F 3/8""-1/4"
C0517 Plug M1"
C0522 Aluminium Washer 1"
C0538 Plug M1/8"
C0567 Nipple 1/8"
C0568 Screw M5X6 UNI7687
C0569 Washer Nylon ?5X10
C0583 Rubber Foot ?25
C0626 Reducer M-F 3/8X3/8 NI
C0876 Connection
C0884 Reduction M-F 1/4x 3/8 NI
C0889 Extension Piece 5 Ways
C1713 Gauge R 40
C172324 Tank 100/24 CE
C1728 Hose
C1862 Rubber Support
C1947 Air Hose
C1965 Valve
C214724 50LT Tank
C214824 100LT Tank
C2369 Outlet tap
C2371 Electrical Cable
NO DESCRIPTION
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18
DECLARATION OF CONFORMITY
DECLARATION OF CONFORMITY
This is an important document and should be retained.
SHHHAIR-100-24-RV1.doc Page 1 of 1
We declare that this product complies with the following directives:
89/336/EEC Electromagnetic Compatibility directive, as amended.
73/23/EEC Low Voltage Equipment directive, amended by 93/68/EEC.
98/37/ EC Machinery Directive.
87/404/EEC Simple Pressure Vessels
97/23/EC Pressure Equipment
The Following Standards have been applied to the product:
BS EN 10121-/96 BS EN 292-1/91
BS EN 292-2/91 BS EN 60204-1/98
BS EN 55014-1:2001 EN 61000-3-2:2001
The technical documentation required to demonstrate that the products meet the
requirements of the Low Voltage Equipment directive has been compiled and is available
for inspection by the relevant enforcement authorities.
The CE mark was first applied in: 2003
Product Description: Silent Air Compressor
Model number(s): SHHHAIR 100/24
Serial / batch Number: Current Manufacture
Date of Issue: 01/05/2008
Signed
A.C. AIKEN
Senior Manager Clarke International.
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19
DECLARATION OF CONFORMITY
DECLARATION OF CONFORMITY
This is an important document and should be retained.
- 1 -
We declare that this product complies with the following directives:
89/336/EEC Electromagnetic Compatibility directive, as amended.
73/23/EEC Low Voltage Equipment directive, amended by 93/68/EEC.
98/37/ EC Machinery Directive.
87/404/EEC Simple Pressure Vessels
97/23/EC Pressure Equipment
The Following Standards have been applied to the product:
BS EN 10121-/96 BS EN 292-1/91
BS EN 292-2/91 BS EN 60204-1/98
BS EN 55014-1:2001 EN 61000-3-2:2001
The technical documentation required to demonstrate that the products meet the
requirements of the Low Voltage Equipment directive has been compiled and is available
for inspection by the relevant enforcement authorities.
The CE mark was first applied in: 2003
Product Description: SILENT AIR COMPRESSOR
Model number(s): SHHHAIR 100/50
Serial / batch Number: CURRENT MANUFACTURE
Date of Issue: 01/01/1901
Signed
A.C. AIKEN
Senior Manager Clarke International.
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20
DECLARATION OF CONFORMITY
DECLARATION OF CONFORMITY
This is an important document and should be retained.
- 1 -
We declare that this product complies with the following directives:
89/336/EEC Electromagnetic Compatibility directive, as amended.
73/23/EEC Low Voltage Equipment directive, amended by 93/68/EEC.
98/37/ EC Machinery Directive.
87/404/EEC Simple Pressure Vessels
97/23/EC Pressure Equipment
The Following Standards have been applied to the product:
BS EN 10121-/96 BS EN 292-1/91
BS EN 292-2/91 BS EN 60204-1/98
BS EN 55014-1:2001 EN 61000-3-2:2001
The technical documentation required to demonstrate that the products meet the
requirements of the Low Voltage Equipment directive has been compiled and is available
for inspection by the relevant enforcement authorities.
The CE mark was first applied in: 2003
Product Description: SILENT AIR COMPRESSOR
Model number(s): SHHHAIR 150/100
Serial / batch Number: CURRENT MANUFACTURE
Date of Issue: 01/05/2008
Signed
A.C.AIKEN
Senior Manager Clarke International.
Shhhair 100-24, 100-50, 150,100.book Page 20 Wednesday, July 30, 2008 5:23 PM