Clarke Warrior 55 Instruction Manual

OPERATION & MAINTENANCE
INSTRUCTIONS
LS0512
COMPRESSOR
MODEL NO: WARRIOR 55
PART NO: (110V) 2323010, (230V) 2322020,

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Parts & Service: 020 8988 7400 / E-mail: [e-mail] or [e-mail]
INTRODUCTION
Thank you for purchasing this CLARKE Compressor.
Before attempting to use this product, please read this manual thoroughly and
follow the instructions carefully. In doing so you will ensure the safety of yourself
and that of others around you, and you can look forward to your purchase
giving you long and satisfactory service.
GUARANTEE
This product is guaranteed against faulty manufacture for a period of 12
months from the date of purchase. Please keep your receipt which will be
required as proof of purchase.
This guarantee is invalid if the product is found to have been abused or
tampered with in any way, or not used for the purpose for which it was
intended.
Faulty goods should be returned to their place of purchase, no product can
be returned to us without prior permission.
This guarantee does not effect your statutory rights.
PARTS AND SERVICING
For Parts & Servicing, please contact your nearest dealer, or
CLARKE International, on one of the following numbers.
PARTS & SERVICE TEL: [phone]
PARTS & SERVICE FAX: [phone]
or e-mail as follows:
PARTS: [email protected]
SERVICE: [e-mail]

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Parts & Service: 020 8988 7400 / E-mail: [e-mail] or [e-mail]
SAFETY PRECAUTIONS
Before using your compressor it is in your own interest to read and pay attention
to the following safety rules
1. Compressed air is dangerous. NEVER direct a jet of air at people or animals, and
NEVER discharge compressed air against the skin.
2. DO NOT operate your compressor with any guards removed.
3. Electrical or mechanical repairs should only be carried out by a qualified engineer. If
problems occur, contact your Clarke dealer.
4. Before carrying out any maintenance, ensure the pressure is expelled from the air
receiver, and the machine is disconnected from the electrical supply.
5. DO NOT leave pressure in the receiver overnight, or when transporting.
6. DO NOT adjust, or tamper with the safety valves. The maximum pressure is factory
set, and clearly marked on the machine.
7. DO NOT operate in wet or damp conditions. Keep the machine dry at all times.
Similarly, a clean atmosphere will ensure efficient operation. Do not use in dusty or
otherwise dirty locations.
8. Some of the metal parts can become quite hot during operation. Take care not to
touch these until the machine has cooled down.
9. Always set the pressure regulator to the recommended setting for the tool.
10. When spraying flammable materials e.g. cellulose paint, ensure that there is
adequate ventilation and keep clear of any possible source of ignition.
11. Before spraying any material, always consult paint manufacturers instructions for
safety and usage.
12. Protect yourself. Goggles will protect your eyes from flying particles. Face masks will
protect you against paint spray and/or fumes.
13. Do not exert any strain on electrical cables and ensure that air hoses are not kinked
or wrapped around machinery etc.
14. When disconnecting air hoses or other equipment from your compressor ensure that
the air supply is turned off at the machine outlet and vent all pressurised air from
within the machine and other equipment attached to it.
15. Make sure that children and animals are kept well away from the compressor and
any equipment attached to it.
16. Always ensure that all individuals using the compressor have had the necessary
training and have read and fully understand these operating instructions.
17. Ensure that any equipment or tool used in conjunction with your compressor, has a
safe working pressure exceeding that of the machine.
18. Exercise caution when transporting the machine to avoid tipping the machine over.
19. Permanently installed systems should be installed by a competent engineer.
20. These Machines produce noise levels in excess of 70dB(A). Persons working in the
vicinity of the machine must be provided with suitable ear protection.

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Parts & Service: 020 8988 7400 / E-mail: [e-mail] or [e-mail]
ELECTRICAL CONNECTIONS
WARRIOR 55, 110V MODEL ONLY
Connect the mains lead to a suitable 110V (50Hz) electrical supply through an
approved plug or a suitably fused isolator switch.
If using a portable 110V transformer, make sure it has a rated capacity sufficient to take
the load of the air compressor (see specifications on page 12).
WARRIOR 55, 230V MODEL ONLY
Connect the mains lead to a standard, 230 Volt (50Hz) electrical supply through an
approved 13 amp BS 1363 plug, or a suitably fused isolator switch.
If the plug has to be changed because it is not suitable for your socket, or due to
damage, it should be cut off and a replacement fitted, following the wiring instructions
shown below. The old plug must be disposed of safely, as insertion into a mains socket
could cause an electrical hazard.
If the colours of the wires in the power cable of this product do not correspond with the
markings on the terminals of your plug, proceed as follows.
• The wire which is
coloured Blue must be
connected to the
terminal which is marked
Nor coloured Black.
• The wire which is
coloured Brown must be
connected to the
terminal which is marked
Lor coloured Red.
• The wire which is
coloured Yellow and
Green must be
connected to the terminal which is marked E or or coloured Green.
We strongly recommend that this machine is connected to the mains supply via a
Residual Current Device (RCD)
If in any doubt, consult a qualified electrician. DO NOT attempt any repairs yourself
WARNING! Read these electrical safety instructions thoroughly
before connecting the product to the mains supply.
WARNING! The wires in the power cable of this product are
coloured in accordance with the following code:
Blue = Neutral Brown = Live Yellow and Green = Earth
Plug must be BS1363/A approved.
Always fit
Ensure that the outer sheath of
Neutral
(Blue)
Live
(Brown)
Earth
(Green and
a 13 Amp
the cable is firmly held by the clamp
fuse.
Yellow)

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ASSEMBLY
CAUTION: THE COMPRESSOR IS HEAVY, GET ASSISTANCE WHEN LIFTING
OR MOVING THIS COMPRESSOR TO AVOID PERSONAL INJURY.
FITTING THE WHEELS
Fit the wheels using a suitable
spanner.
FITTING THE SUPPORT FEET
Fit the 2 support feet into place as
shown.
FITTING THE HANDLE
Slide the handle into the position
shown and secure in place using the
fixings provided.

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Parts & Service: 020 8988 7400 / E-mail: [e-mail] or [e-mail]
MOVING THE AIR COMPRESSOR
Before moving the compressor, switch off and disconnect it from the mains
power supply.
• Always use the handle.
• Only move the compressor when it is switched off.
• Do not lift by (or put strain on) fittings, valves or hoses.
• Take care when moving the compressor to avoid damaging the
valves or fittings.
BEFORE USE
Before connecting your compressor to the mains supply, check the following:-
• Make sure that the ON/OFF
switch is in the OFF (pressed
down) position.
• Make sure the compressor is on
level ground.
• Check that the mains voltage is
the same as that shown on the
data label on the compressor.
CHECK THE OIL LEVEL
NOTE: The compressor is supplied without any oil inside, there will also be
a transit plug inserted into the oil reservoir, which must be
removed and the dipstick supplied inserted in its place.
1. Remove the dipstick from the oil
reservoir.

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Parts & Service: 020 8988 7400 / E-mail: [e-mail] or [e-mail]
2. Add oil until the oil level is between
the min and max marks on the
dipstick.
• Only use SAE40 compressor oil,
available from your Clarke
Dealer.
ATTACHING AIR TOOLS
1. Attach the air hose to the
regulator.
2. Fit the tool to the end of the air
hose.
.
WARNING: BEFORE CONNECTING ANY AIR TOOLS, MAKE SURE YOU
HAVE READ ANY INSTRUCTIONS SUPPLIED WITH THE TOOL, ALSO ENSURE
THAT THE TOOL IS COMPATIBLE WITH THE COMPRESSOR AND HOSE
SPECIFICATIONS.

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OPERATION
If the compressor has not been used for 24 hours or more, open the drain valve
in the tank to drain any condensate which may have accumulated. See
page 10
1. Insert the plug into the power socket and switch on the power.
2. Lift the On/Off button.
• The compressor will run until the
main tank is fully pressurised. It
will then switch off.
• The compressor will start up
again when the pressure in the
main tank decreases during
use.
3. Make sure the safety valve is
working correctly by pulling on the
ring attached.
• Air should be released when the
ring is pulled and stop when
released.
• If the valve does not operate as
expected, it must be replaced
by qualified service personnel
before the compressor is used.
4. Set the operating pressure you
need using the pressure regulator.
• Clockwise to increase the
pressure
• Anticlockwise to decrease the
pressure
WARNING: DO NOT REMOVE OR ATTEMPT TO ADJUST THE SAFETY VALVE.

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REMOVING TOOLS FROM THE AIR HOSE
1. Push down on the On/Off button
to stop the compressor.
2. Set the pressure regulator to the
lowest setting (fully anticlockwise).
3. Activate the tool (spray gun etc)
to depressurise the air hose.
4. The tool can then be
disconnected from the hose.
SHUTTING DOWN THE COMPRESSOR
1. Follow steps 1-3 in “Removing Tools
From The Air Hose” above.
2. Disconnect the compressor from
the mains supply.
• Never leave the compressor
unattended while the tank is
pressurised.
• Always release the pressure
from the tank when not in use or
prior to storage, as described in
the following section.
WARNING: ALWAYS SET THE PRESSURE REGULATOR TO ZERO BEFORE
ATTEMPTING TO REMOVE OR REPLACE A TOOL.

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Parts & Service: 020 8988 7400 / E-mail: [e-mail] or [e-mail]
DRAINING THE TANK
1. Turn the compressor off and
disconnect from the power
supply.
• Put a container beneath the
drain valve to catch any
condensation.
2. Open the drain valve slowly.
• You will hear a hissing sound as
the tank depressurises.
• Any condensation will drain from the tank.
3. Close the drain valve when the tank has fully drained.
RESET BUTTON
This compressor has a thermal
overload device which protects the
motor.
If the motor overheats the thermal
overload device cuts the power, thus
preventing damage to the motor.
If the thermal overload device
activates, wait 5 minutes for the motor
to cool and press the reset button.
If you restart the compressor and the
overload cutout activates again,
• Switch off the compressor.
• Disconnect the compressor from the mains supply.
• Have your compressor checked by a qualified service agent.
CAUTION: YOU MUST DRAIN THE TANK AFTER EACH DAYS USE AND
BEFORE YOU STORE YOUR COMPRESSOR.