Clarke XE36/C200 Instruction Manual

OPERATION & MAINTENANCE
INSTRUCTIONS
DL0822 - ISS 6
ORIGINAL INSTRUCTIONS
AIR COMPRESSOR
XE RANGE - ELECTRIC MOTOR DRIVEN

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Parts & Service: 020 8988 7400 / E-mail: [e-mail] or [e-mail]
INTRODUCTION
Thank you for purchasing this CLARKE compressor which is designed to supply
compressed air to air powered tools for a wide range of applications such as
spraying, sanding, drilling, and cutting.
Before attempting to use this product, please read this manual thoroughly and
follow the instructions carefully. In doing so you will ensure the safe operation
of the compressor.
Please Note, these compressors are for indoor use only.
GUARANTEE
This product is guaranteed against faulty manufacture for a period of 12
months from the date of purchase. Please keep your receipt which will be
required as proof of purchase.
This guarantee is invalid if the product is found to have been abused or
tampered with in any way, or not used for the purpose for which it was
intended.
Faulty goods should be returned to their place of purchase, no product can
be returned to us without prior permission.
This guarantee does not effect your statutory rights.
ENVIRONMENTAL RECYCLING POLICY
Through purchase of this product, the customer is taking on the
obligation to deal with the WEEE in accordance with the WEEE
regulations in relation to the treatment, recycling & recovery and
environmentally sound disposal of the WEEE.
In effect, this means that this product must not be disposed of with general
household waste. It must be disposed of according to the laws governing
Waste Electrical and Electronic Equipment (WEEE) at a recognised disposal
facility.
SPARE PARTS AND DIAGRAMS
Spare parts and diagrams are available on request by contacting our parts
and service department on 020 8988 7400.

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Parts & Service: 020 8988 7400 / E-mail: [e-mail] or [e-mail]
MODELS COVERED AND NOISE DATA
RESIDUAL RISK
Although this manual contains extensive safety warnings and information on the
safe operation of your compressor, every tool does have certain residual risks
which cannot be compleatly excluded with warnings or safety devices. This
compressor must therfore always be operated with caution.
Model Number Sound Power level
dB(LWA)
Sound Pressure level
dB(LAEQ)
XEV11/100 98 81
XEPV11/50 98 75
XEPVH11/50 98 75
XEP15/50 101 78
XEPV16/50 99 77
XEPVH16/50 99 77
XE15/150 98 81
XEV16/100 98 82
XEV16/150 101 84
XEV16/200 101 84
XEV26/200 99 81
XE18/200 104 87
XET19/200 100 83
XE25/200 102 84
XE29/270 105 87
XE36/C200 110 92.3
XE37/270 106 88

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Parts & Service: 020 8988 7400 / E-mail: [e-mail] or [e-mail]
SAFETY PRECAUTIONS
Before using your compressor it is in your own interest to read and pay
attention to the following safety rules:
1. COMPRESSED AIR IS DANGEROUS - Never direct a jet of air at people or
animals.
2. Do not operate your air compressor with any guards removed.
3. Electrical or mechanical repairs should only be carried out by a qualified
electrician/engineer. If you have a problem, contact your local dealer, or our
Service Department on 020 8988 7400
4. Before attempting any repair ensure pressure is expelled from the air receiver
and disconnect from electrical supply.
5. Do not leave pressure in air receiver overnight or when transporting.
6. Do not adjust or tamper with any safety valves. The maximum working pressure
of the compressor is clearly stated on the machine.
7. Exercise caution when transporting the machine to avoid tipping the machine
over.
8. Do not operate in a wet/damp environment.
9. Locate your air compressor on a firm flat surface with AVMs and ensure an
adequate supply of clean air is available to the pump unit.
10. Do not exert any strain on electrical cables and ensure that air hoses are not
tangled or wrapped around machinery etc.
11. The cylinder head and delivery pipes of your compressor become quite hot
during operation. Do not touch. After switching off remember to leave an
adequate cool-down period before touching.
12. Ensure that any equipment/tool used in conjunction with your compressor has
a safe working pressure exceeding the output pressure of the machine.
13. When disconnecting air hoses or other equipment from your compressor
ensure that the air supply is turned off at the machine outlet and expel all
pressurised air from within the air hose and other equipment attached to it.
14. If using your compressor for paint spraying:
• Never spray close to any source of flame or heat.
• Always ensure that the spraying area has adequate fresh air ventilation.
• Hazardous paints require special apparatus (see paint manufacturers
recommendations).
15. Never let people operate the compressor unless they have had the necessary
training.
16. Permanently installed pipework systems should be designed and installed by a
competent engineer.

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Parts & Service: 020 8988 7400 / E-mail: [e-mail] or [e-mail]
INSTALLATION
Before installing your machine, check that its air output is sufficient for the
equipment to be used. The air output from the compressor must be more than
the volume of air required. We recommend the following:
1. Firm and level site, and the use of floor mountings for stationary
compressors - anti-vibration pads. (Do not bolt machines directly to the
floor).
2. Dust and damp free environment.
3. Adequate ventilation for:-
• Air intake to compressor pump (in order to draw in clean air).
• Cooling to compressor pump, and electric motor.
4. To allow sufficient access for servicing, a minimum clearance of 500mm
must be allowed around the machine.
5. The power cable from the main supply must be large enough to carry the
starting and running load of the electric motor. This is particularly relevant if
the compressor is some distance from the source of supply.
6. Electrical installations should be completed by a qualified electrician.
7. Electrical connection to the mains supply must be via a suitably fused (see
table on page 6) approved plug or isolator (allowing sufficient capacity for
motor starting). If using a circuit breaker, ensure it is motor rated and of
sufficient size to allow for motor starting.
8. Compressors should be connected to mains electricity supply via an earth
leakage protection device (RCD).
WARNING: MOVE THE COMPRESSOR ON A PALLET OR USING SLINGS
BENEATH THE RECEIVER NEAR TO THE DOMED ENDS, EMPLOYING A FORK
LIFT TRUCK OR WHEELED GANTRY CRANE. BEWARE OF OFF CENTRE
LOADS. THE WEIGHT OF THE COMPRESSOR IS SHOWN ON THE DATA TABLE
ON PAGE 2.

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Parts & Service: 020 8988 7400 / E-mail: [e-mail] or [e-mail]
ELECTRICAL CONNECTIONS
See wiring lable on the power cable.
SUGGESTED FUSE RATINGS
LUBRICATION
Pump: Use Clarke compressor oil, as indicated on machine plate.
MOTOR SIZE SINGLE PHASE
MOTOR D.O.L.
THREE PHASE MOTORS 415V
KW HP DOL STAR DELTA
0.75 1.0 13 amp 10 amp
1.1 1.5 13/15 amp 10 amp
1.5 2.0 20 amp 10 amp
1.9 2.5 20 amp
2.2 3.0 30 amp 16 amp
3.0 4.0 40 amp 20 amp
4.0 5.5 25 amp
5.5 7.5 30 amp
7.5 10.0 25 amp

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Parts & Service: 020 8988 7400 / E-mail: [e-mail] or [e-mail]
BEFORE STARTING COMPRESSOR, CHECK:-
1. Compressor Pump Oil Level using (a) Dipstick (to level
marked) or (b) sight glass (see fig.1)
2. Automatic Control:- Pressure switch ON/OFF switch is in
the OFF position.
TO START COMPRESSOR
1. Switch on isolator (mains supply)
2. Switch on pressure switch (lift knob or twist switch). (See “GENERAL
ARRANGEMENT” on page 8., item 22)
3. Check rotation (Flywheel/Fan blows air over pump)
4. Check that pressure does not exceed maximum working pressure
(stamped on machine plate), if the pressure exceeds the maximum
working pressure stated, stop the machine (see below), vent the system
and contact the Clarke Service Department.
TO STOP COMPRESSOR
1. Switch off at the pressure switch (Push knob down or turn switch).
2. Isolate from the Mains Supply.
3. Drain air receiver (release drain tap).
NOTE: When starting compressors up to and including the 3HP models,
an auto bleed valve will operate and air will be heard vent. This is
quite normal and should not cause concern. The valve should
close after several seconds. Should it fail to close, consult your
Clarke dealer.
WARNING:
1. BEFORE STARTING COMPRESSOR, OPEN ALL OUTLET VALVES.
2. THE FOLLOWING START AND STOP INSTRUCTIONS MUST BE
FOLLOWED IN THE CORRECT SEQUENCE TO AVOID SERIOUS
DAMAGE TO THE COMPRESSOR/MOTOR.
WARNING: COMPRESSOR PUMPS, DELIVERY PIPES WILL REMAIN HOT FOR
SOME TIME AFTER USE.

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GENERAL ARRANGEMENT
NOTE: On automatic machines (10 H.P). a solenoid valve is fitted to the
delivery pipe.
NOTE: On automatic machines (10 H.P), an Auto Star Delta (ASD) starter
is fitted, ready to be mounted to a wall or panel etc. It is
IMPORTANT to note that NO ADJUSTMENTS should be made to this
component. The ASD should be connected to a 3-phase supply
by a qualified electrician.
1 Air Compressor Pump 9 Inspection Plug 17 –
2 Electric Motor (or 10 Non-Return Valve 18 –
3 Wire Guard 11 Air Bleed Valve 19 Air Delivery Pipe
4 Pressure Switch 12 Oil Drain Plug 20 Air Bleed Pipe
5 Pressure Gauge 13 Saddle 21 Air Receiver
6 Safety Valve 14 Air Intake Filter 22 On/Off switch
7 Ball Valve 15 Oil Filler/Breather 23 Auto Air Bleed
8 Drain Tap 16 Oil Level Sight Glass
Fig.2
A. STATIONARY
NB: Must be mounted on Anti Vibration Pads
Illustrative
purposes
only

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OUTLET PRESSURE ADJUSTMENTS
PORTABLE COMPRESSORS
1. Pressure Adjusting Knob
2. Outlet Taps
3. Pressure Gauge
TO ADJUST OUTLET PRESSURE:
To increase pressure - turn knob (1)
clockwise. To decrease pressure - turn
knob (1) anticlockwise.
Outlet taps - slide knurled section (2) away
from body to open, push towards body to
close.
NOTE: Pressure Gauge (3). Pressure shown will differ by approximately 1
bar depending on whether the outlets are open/closed.
STATIONARY COMPRESSORS
These machines are not supplied with the facility to adjust outlet pressure. A
comprehensive range of airline accessories is available from your local
CLARKE stockist.
OVERLOAD BUTTON (SINGLE PHASE ONLY)
The electric motor is fitted with an automatic
overload detector which will stop the motor if an
overload is detected.
If this happens,
1. SWITCH OFF THE PRESSURE SWITCH (Push knob
down or turn switch).
• Allow the compressor to cool down for 5-10
minutes.
2. Press the Reset button shown on the right.
3. Switch on pressure switch (lift knob or twist switch).
If the overload trips repeatedly, it may indicate a fault with the compressor, in
this case you should contact the Clarke service department.
OTHER PRODUCTS WITHIN OUR RANGE In addition to Air Compressors from 3–40
cfm, we offer a vast range of air tools and airline equipment. Please ask your
local dealer for details of our range or a copy of our Power Products Catalogue
Illustrative
purposes
only

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Parts & Service: 020 8988 7400 / E-mail: [e-mail] or [e-mail]
TROUBLESHOOTING CHART
IMPORTANT!
1. Any remedial work that may be required must be carried out by a qualified
electrician/engineer.
2. Disconnect from the mains supply before removing any parts from the
compressor.
3. Empty Air Receiver of Air before dismantling any part of the compressor
unit’s pressure system.
4. If your compressor develops a fault do not use until the fault has been
rectified.
SYMPTOM PROBABLE CAUSE REMEDY
Compressor will
not start
automatically
Fault in electrical installation Let an electrician check
electrical installation.
Current supply failure.
Voltage drop.
Motor starter faulty.
Motor incorrectly connected or
faulty
Starter overload has tripped
out.
Reset by depressing button.
Pressure switch defective. Have pressure switch
changed by an electrician.
Fuse blown. Check fuse rating - replace.
Compressor unit
will not stop
automatically.
Pressure switch defective. Contact Clarke Service
Fuses keep
blowing.
Inadequate size fuse installed. Replace with reference to
chart See page 6.
Fault in motor. Contact Clarke Service
Bleed valve
under pressure
switch blows
whilst
compressor is
not running
Non-return valve leaking. Clean non-return valve or
replace.