Clarke PC108 Use and care manual
OPERATION & SAFETY
INSTRUCTIONS
ORIGINAL INSTRUCTIONS GC0620 -rev 6
HEATING TORCH SETS
MODEL NO: SEE PAGE 2
PART NO: SEE PAGE 2
2
INTRODUCTION
Thank you for purchasing this CLARKE Heating Torch Set, designed for trade
use. The torches are only to be used with propane gas and are supplied with a
standard 3/8”BSP (LH) hose.
THIS INSTRUCTION MANUAL INCLUDES THE FOLLOWING MODELS:
Before attempting to use this product, it is essential that you read this manual
thoroughly and carefully follow all instructions given. In doing so you will ensure
the safety of yourself and that of others around you, and you can also look
forward to the product giving you long and satisfactory service.
SAFETY PRECAUTIONS
1. ALWAYS follow all precautions regarding the use of Propane gas cylinders.
(see manufacturers/suppliers instructions)
2. Ensure the gas hose is in perfect condition before use. If in doubt, have it
replaced.
3. Ensure all connections are fully secure before use.
4. Never transport the gas bottle by holding the regulator or gas hose.
5. NEVER point the torch at any person or animal.
6. Take great care when placing the hot torch down. Do not allow it to come
into contact with flammable surfaces or any surface which could be
damaged by heat. Use the stand supplied with the PLK1074 to support the
nozzles clear of any flat surface.
7. Never work in an explosive atmosphere or where there is danger of fire.
8. IMPORTANT! If used indoors, ensure there is adequate ventilation.
PC108 Part No 3404115
PC109 Part No 3404100
PCSF109 Part No 3404105
PC216 Part No 3404110
PK411 Part No 3404125
PS555 Part No 3404000
PS560 Part No 3404005
PLK1074 Part No 3404135
3
ASSEMBLY
NOTE: A bottle of propane gas is required for use with this equipment,
capable of delivering a pressure of 4 bar. (A regulator is provided)
The bottle used must be of sufficient size to meet the needs of the
torch and appropriate sizes are listed on page 5.
NOTE: Always keep the bottle upright, enabling the propane to exit the
bottle as a gas without any tendancy to freeze. This may also
occur if the bottle used is too small.
1. Turn the knob on the regulator fully clockwise, then attach the regulator to
the gas bottle, ensuring it is tight.
2. Attach the hose supplied to the regulator at one end and the torch at the
other, noting that the hose connections have LEFT HAND THREADS, i.e. turn
them anticlockwise. Do not overtighten.
3. Attach the appropriate nozzle/burner to the torch where necessary.
4. If a nozzle/burner is already attached, remove it carefully, complete with
adapter (see illustration below). Unscrew the nozzle from the adapter and
replace with that of the desired type or size. Screw the adapter with the
nozzle back onto the torch.
NOTE: Model PKP411 requires the torch extension to be attached to the
torch.
4
OPERATION
With the hose and regulator attached, and ensuring the gas tap on the torch
is closed, i.e. turned fully clockwise, open the gas regulator valve.
Gas will now be available at the torch, the volume of which will depend upon
the regulator valve opening.
Very gently, open the gas valve on the torch, ensuring the nozzle/burner is
pointing well away from people or property, and apply a flame to the end of
the burner. Model PKP411 is equipped with a piezo electric starter on the torch
extension. Press the button until ignition occurs. Adjust the gas valve until the
desired flame is achieved.
Some models have a control lever attached to the torch. This is used to further
regulate the gas flow and hence the intensity of the flame. When thelever is
released the flame will reduce to a pilot light.
In the case of the PC109 kit, the flame can also be adjusted by positioning the
clip-on sleeve provided, over the air holes in the circumference of the 17mm
screw-tipped nozzle.
Models PC216, PKP411and PLK1074 have a support arm which can be
clamped to the nozzle extension to steady the unit at rest. This should be fitted
to ensure the flame points upwards, away from any supporting surface.
Try to maintain the tip of the nozzle at an angle of approx. 45O and at a
constant distance from the workpiece.
Try to maintain a constant speed of movement with the torch.
Do not work in windy conditions or in an area where ventilation is a problem,
or where air flow fluctuates.
Beware hot surfaces. Always let the torch cool down before packing away or
leaving unattended.
5
GAS CONSUMPTION
Below is the gas requirement chart from a typical gas supplier for their range
including the bottle requirements. Should a smaller than recommended bottle
be used, then the gas exchange from a liquid to a gas will be rapid and cause
the bottle valve to freeze.
.
MAINTENANCE
The torches are maintenance free, but the user should make visual checks
before use to ensure all connections are secure and the gas hose is in perfect
condition.
If the nozzle becomes sooted, dismantle the burner and remove the injector
nozzle to clean with petrol and a brush. DO NOT poke sharp wire etc, through
the holes in the nozzle.
To remove the filter from the nozzle for cleaning, grasp the nozzle with a pair of
mole grips or very carefully secure in a vice, then unscrew the filter.
The parts on the following pages are all available from your CLARKE dealer.
BURNER DIAMETER
(MM)
POWER (kW) CONSUMPTION
gr/h
GAS BOTTLE SIZE &
QTY
10 1.4 100 4 Kg X 1
14 1.7 120 4 Kg X 1
17 2 140 4 Kg X 1
20 2.1 150 4 Kg X 1
25 3.7 265 4 Kg X 1
35 6.3 450 4 Kg X 1
45 19.5 1400 47 Kg x 1
50 28 2000 47 Kg x 1
60 35 2500 47 Kg x 2
76 54 3850 47 Kg x 2
45 TURBO 29.5 2100 47 Kg x 1
50 TURBO 33 2350 47 Kg x 2
60 TURBO 54 3850 47 Kg x 2
6
COMPONENT PARTS
PLK 1074
PC 108
7
PC109
PCSF109
8
PC216
PKP411
9
PS555
PS560
10
COMPONENT PARTS LIST
No Description Part No No Description Part No
1 Handle assembly IDFC10901 21 Pipe burner IDFCSF10921
2 Handle/trigger assy IDFK41102 22 Flat burner IDFCSF10922
3 Control knob assy IDFC10903 23 Soldering iron
adaptor
IDFK10123
4 Extension 80mm IDFC10904 24 Soldering iron IDFK10124
5 Extension 110mm IDFC10805 25 Pipe burner with
extension
IDFK55525
6 Extension 350mm IDFC21606 26 Nozzle 14mm with
extension
IDFK55526
7 Extension 10mm (kit) IDFS56007 27 Nozzle 22mm with
extension
IDFK55527
8 Extension 260mm (kit) IDFS56008 28 Gas regulator (new
style
IDFK55528
9 Extension 600mm (P) IDFKP41109 29 Clamp IDFKP41129
10 Hose 1500mm IDFC10910 30 Piezo igniter/cable IDFKP41130
11 Hose 2000mm IDFS55511 31 Extension cover IDFKP41131
12 Hose 10000mm IDFC21612 32 Support stand IDFK41132
13 Nozzle 9mm IDFC10913 33 Open wrench IDFK41133
14 Nozzle 12mm IDFC10914 34 Metal sleeve to fit
17mm screw-tip
nozzle item 35
IDFC10934
15 Nozzle 15mm IDFC10915 35 17mm screw tip
nozzle
IDFC10935
16 Nozzle 25mm IDFC10816 36 Hose 5000mm IDFPK107436
17 Nozzle 34mm IDFC10817 37 Twin 60mm burner I7FPK107436
18 Nozzle 48mm IDFC10818 38 Extension 500mm IDFPK107438
19 Nozzle 58mm IDFC10819 39 Fork section IDFPK107439
20 Nozzle Turbo 60mm IDFKP41120
11
ENVIRONMENTAL RECYCLING POLICY
Do not dispose of this product or its packaging with general household waste.
All tools, accessories and packaging contain valuable raw materials and
should be sorted, taken to a recycling centre and disposed of appropriately.
ACCESSORIES
A full range of accessories is available from your Clarke dealer.
GUARANTEE
This CLARKE product is guaranteed against faulty manufacture for a period of
12 months from the date of purchase. Please keep your receipt as proof of
purchase.
This guarantee is invalid if the product is found to have been abused or
tampered with in any way, or not used for the purpose for which it was
intended. Faulty goods should be returned to their place of purchase, no
product can be returned to us without prior permission.
This guarantee does not effect your statutory rights.
Please keep these instructions in a safe place for future reference.
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