Clarke CBS225 Instruction Manual

OPERATION & MAINTENANCE
INSTRUCTIONS
GC0816
9”BANDSAW
MODEL NO: CBS225
PART NO: 6460133

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Parts & Service: 020 8988 7400 / E-mail: [e-mail] or Servi[email protected]
INTRODUCTION
Thank you for purchasing this CLARKE Bandsaw.
Before attempting to operate the machine, it is essential that you read this
manual thoroughly and carefully follow all instructions given. In doing so you
will ensure the safety of yourself and that of others around you, and you can
also look forward to the product giving you long and satisfactory service.
GUARANTEE
This CLARKE product is guaranteed against faulty manufacture for a period of
12 months from the date of purchase. Please keep your receipt as proof of
purchase.
This guarantee is invalid if the product is found to have been abused or
tampered with in any way, or not used for the purpose for which it was
intended.
Faulty goods should be returned to their place of purchase, no product can
be returned to us without prior permission.
This guarantee does not effect your statutory rights.
ENVIRONMENTAL PROTECTION
Recycle unwanted materials instead of disposing of them as waste. All
unwanted accessories and packaging should be sorted and taken to a
recycling centre for disposal in a manner which is compatible with the
environment.
ENVIRONMENTAL RECYCLING POLICY
Through purchase of this product, the customer is taking on the
obligation to deal with the WEEE in accordance with the WEEE
regulations in relation to the treatment, recycling & recovery and
environmentally sound disposal of the WEEE.
In effect, this means that this product must not be disposed of with general
household waste but according to the laws governing Waste Electrical and
Electronic Equipment (WEEE) at a recognised disposal facility.

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Parts & Service: 020 8988 7400 / E-mail: [e-mail] or [e-mail]
SAFETY WARNINGS
WORK ENVIRONMENT
1. Keep the work area clean and well lit. Cluttered and dark areas invite
accidents.
2. Do not operate power tools in explosive atmospheres, such as in the
presence of flammable liquids, gases or dust. Power tools create sparks
which may ignite the dust or fumes.
3. Keep children and bystanders away while operating a power tool. Anyone
entering the work area must wear personal protective equipment.
Distractions can cause you to lose control and fragments of work or a
broken disc may fly away and cause injury.
4. Store power tools properly when not in use. Abrasive products should be
stored in a dry, secure place out of the reach of children.
5. Please read these instructions carefully and retain for future reference.
ELECTRICAL SAFETY
1. Power tool plugs must match the outlet. Never modify the plug in any way.
Do not use adapter plugs with earthed (grounded) power tools. Unmodified
plugs and matching outlets will reduce the risk of electric shock.
2. Do not expose power tools to rain or wet conditions. Water entering a
power tool will increase the risk of electric shock.
3. Do not abuse the cord. Never use the cable for carrying, pulling or
unplugging the power tool. Keep the cable away from heat, oil, sharp
edges or moving parts. Damaged or entangled cables increase the risk of
electric shock.
4. When operating a power tool outdoors, use an extension cable suitable for
outdoor use. Use of a cable suitable for outdoor use reduces the risk of
electric shock.
PERSONAL SAFETY
1. Stay alert, watch what you are doing and use common sense when
operating a power tool. Do not use a power tool while you are tired or
under the influence of drugs, alcohol or medication. A moment of
inattention while operating power tools may result in personal injury.
CAUTION: FAILURE TO FOLLOW THESE PRECAUTIONS COULD RESULT IN
PERSONAL INJURY, AND/OR DAMAGE TO PROPERTY.

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Parts & Service: 020 8988 7400 / E-mail: [e-mail] or Servi[email protected]
2. Use personal protective equipment. Always wear eye protection. Safety
equipment such as dust mask, non-skid safety shoes, hearing protection
and a workshop apron capable of stopping small abrasive or workpiece
fragments.
3. Avoid accidental starting. Ensure the switch is in the off position before
plugging in. Plugging in power tools that have the switch on invites
accidents.
4. Remove any adjusting key or wrench before turning the power tool on. A
wrench or a key left attached to a rotating part of the power tool may
result in personal injury.
5. Do not overreach. Keep proper footing and balance at all times. This
enables better control of the power tool in unexpected situations. Dress
properly. Do not wear loose clothing or jewellery.
6. Keep your hair, clothing and gloves away from moving parts. Loose
clothes, jewellery or long hair can be caught in moving parts. Keep the
work area clean and tidy.
7. Regularly clean the power tool’s air vents. The motor fan will draw dust
inside the housing and accumulation of material could cause electrical
hazards.
8. Avoid operator fatigue. Stop the power tool at regular intervals for a short
break to rest hands and arms.
9. Maintain your tools. Keep all handles and grips dry and clean.
ELECTRICAL SAFETY
1. Position the power cable so that it cannot be inadvertently pulled or
pinched, and where it does not cause a trip hazard.
2. This machine is designed for indoor environments and must not be used for
other purposes.
3. If the machine requires repair, always contact your Clarke dealer. Always
insist on original spare parts. Repairs carried out by unauthorized persons
may be dangerous and invalidate the guarantee.
4. This machine must only be used by adults. Children should not be allowed
to play with this appliance.
5. Never use the machine if the electric cable or plug is in poor condition.
6. Do not use extension power cables.
7. Before cleaning or maintenance operations, always unplug the machine
from the power supply.

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Parts & Service: 020 8988 7400 / E-mail: [e-mail] or [e-mail]
POWER TOOL USE AND CARE
1. Do not force the machine. Use the correct power tool for your application.
It will do a better and safer job at the rate for which it was designed.
2. Do not use the power tool if the switch does not turn it on and off. Any
power tool that cannot be controlled with the switch is dangerous and
must be repaired.
3. Disconnect the power tool from the power supply before making any
adjustments, changing accessories, or storing the tool. These measures will
reduce the risk of the power tool starting accidently.
4. Store power tools out of the reach of children and do not allow persons
unfamiliar with these instructions to operate the power tool. Power tools are
potentially dangerous in the hands of untrained users.
5. Maintain power tools in top condition. Keep tools/ machines clean for the
best and safest performance. Check for misalignment or binding of
moving parts, broken parts, or any condition that may affect the power
tool’s operation. If damaged, have the power tool repaired before use.
Many accidents are caused by poorly maintained power tools.
6. Use recommended accessories. The use of improper accessories could be
hazardous.
7. Machine cleanliness. Do not allow the ventilation slots in the machine to
become blocked with dust.
8. Check the power tool for damage before using the machine. Any
damaged part should be inspected to ensure that it will operate properly
and perform its intended function. Check for alignment of moving parts,
breakage of parts, mountings, and any other condition that may affect the
machine’s operation. Any damage should be properly repaired or the part
replaced. If in doubt, DO NOT use the machine. Consult your local dealer.
SERVICING
1. When necessary, have your power tools serviced or repaired by a qualified
person using identical replacement parts. This will ensure that the safety of
the power tool is maintained.
ADDITIONAL PRECAUTIONS FOR BANDSAWS
1. Always check safety guards are in place and functioning correctly before
switching the machine on.
2. Always use a push stick & fence for small workpieces wherever practical.
3. Always use the appropriate saw blade for the material being cut.
4. Never touch the blade immediately after use, when changing the blade
always allow time for it to cool.

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Parts & Service: 020 8988 7400 / E-mail: [e-mail] or Servi[email protected]
5. Never use damaged blades. (Replacement blades are available from your
Clarke dealer.
6. Never attempt any maintenance or adjustments of the saw band when it is
in motion.
7. Do not remove jammed cut -off pieces until the blade has stopped.
8. Replace table insert if the slot has become enlarged.
9. When cutting wood, ensure all nails or fastenings have been removed
beforehand. Nails will damage the saw blade.
10. When cutting round timber stock, use a suitable jig or fixture to keep the
work from turning.
11. Always ensure the blade is fully tightened and correctly adjusted before
use.
12. Keep the mains cable well away from the working parts of the machine
and ensure an adequate electrical supply is close at hand so that the
operation is not restricted by the length of the cable.
13. Switch the machine off as soon as the task is completed.
SAFETY SYMBOLS
The following safety symbols may be found on the machine.
Wear a dust mask
Wear eye protection
Read instruction manual before use

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SPECIFICATIONS
CBS225
Weight 21 kg
Dimensions (W x D x H) 490 x 420 x 830 mm
Table Size (W x D) 300 x 300 mm
Throat Width 228 mm
Table Tilt Angle 0 - 45o
Mitre Gauge Range Left 60o/ Right 60o
Maximum Cutting Depth @ 90o90 mm
Maximum Cutting Depth @ 45o50 mm
Height of Fence 52 mm
Power supply 230V - 50Hz
Rated Power @230V 300 W
Motor speed 1400 rpm
Blade Speeds 10.6 m/sec
Duty Cycle S1 continuous
Sound Pressure Level (Lp) 70.7 dB(A)
Sound Power Level Measured (Lw) 83.7 dB(A)
Blade dimensions
Blade Length (welded loop) 1575 mm
Blade Width 10 mm
Blade Tooth Pitch 10 tpi
Blade thickness 0.35 mm

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ELECTRICAL CONNECTIONS
Before switching the product on, make sure that the voltage of your electricity supply is
the same as that indicated on the rating plate. This product is designed to operate on
230VAC 50Hz. Connecting it to any other power source may cause damage.
This product may be fitted with a non-rewireable plug. If it is necessary to change the
fuse in the plug, the fuse cover must be refitted. If the fuse cover becomes lost or
damaged, the plug must not be used until a suitable replacement is obtained.
If the plug has to be changed because it is not suitable for your socket, or due to
damage, it should be cut off and a replacement fitted, following the wiring instructions
shown below. The old plug must be disposed of safely, as insertion into a mains socket
could cause an electrical hazard.
If the colours of the wires in the power cable of this product do not correspond with the
markings on the terminals of your plug, proceed as follows.
• The wire which is coloured Blue must be connected to the terminal which is
marked Nor coloured Black.
• The wire which is coloured Brown must be connected to the terminal which
is marked Lor coloured Red.
• The wire which is coloured Yellow and Green must be connected to the
terminal which is marked E or or coloured Green.
.
We strongly recommend that this machine is connected to the mains supply via a Residual
Current Device (RCD)
If in any doubt, consult a qualified electrician. DO NOT attempt any repairs yourself.
WARNING! Read these electrical safety instructions thoroughly
before connecting the product to the mains supply.
WARNING! The wires in the power cable of this product are
coloured in accordance with the following code:
Blue = Neutral Brown = Live Yellow and Green = Earth
Plug must be BS1363/A approved.
Always fit a 13 Amp fuse.
Ensure that the outer sheath of the cable is firmly held by the clamp
Neutral
(Blue)
Live
(Brown)
Earth
(Green and Yellow)

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Parts & Service: 020 8988 7400 / E-mail: [e-mail] or [e-mail]
OVERVIEW
NODESCRIPTION NODESCRIPTION
1 Blade Tension Setting Knob 6 Cover Release knob
2 Guide Height Setting Knob 7 Dust Tray
3 Upper Blade Guide 8 Start/Stop buttons
4 Mitre Gauge Assembly 9 Rip Fence Assembly
5 Tilting Work Table

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Parts & Service: 020 8988 7400 / E-mail: [e-mail] or Servi[email protected]
CONTENTS
Make sure that all parts are un-damaged and are present. If any parts are
missing or damaged please contact your CLARKE dealer immediately.
The following loose components are supplied with the bandsaw assembly.
ITEM DESCRIPTION ITEM DESCRIPTION
1 Bandsaw Assembly 6 D-piece/wing screw
2 Key/Spanner Set 7 Table
3 Mitre Guide Assembly 8 Polymer Foot c/w screws
4 Parallel Fence Assembly 9 Push Stick
5 Table Stop bolt 10 Push Stick Hook & nut