Clarke WOODWORKER CCS12B Instruction Manual

OPERATION & MAINTENANCE
INSTRUCTIONS
ORIGINAL INSTRUCTIONS GC02-22
12”(315MM) CONTRACTOR TABLE SAW
MODEL NO: CCS12B
PART NO: 6460015

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INTRODUCTION
Thank you for purchasing this CLARKE product. This table saw has been
designed to perform the sawing operation of ripping, cross-cutting, bevelling
and mitering wood and wood products. This unit is designed for use with an
12” (315mm) carbide tipped blade.
Before attempting to use this product, please read this manual thoroughly and
follow the instructions carefully. In doing so you will ensure the safety of yourself
and that of others around you, and you can look forward to your purchase
giving you long and satisfactory service.
SPECIFICATIONS
This saw is NOT suitable for cutting:
• Timber greater than 40mm, Logs or round timber or for cutting metal,
stone, rubber, plastic etc
Model CCS12B
Voltage 230V - 50 Hz
Power input 2000 W
No-load speed 2800 rpm
Ingress protection (IP) rating IP44
Duty Cycle Classification S6 (40%) 10mins on/10mins off
Table size 800 mm x 550 mm (ex extension)
Dust Extractor connector 96 (internal) / 100 mm (external)
Blade size: Outside Diameter 315 mm
Bore Diameter 30 mm
Thickness (kerf) 3 mm
Number of teeth 24
Maximum cut depth @ 90 Degrees 83 mm
Maximum cut depth @ 45 Degrees 60 mm
Machine weight: 50 kg
Machine size (L x W x H) 1600 x 550 x 860mm (max)
Sound pressure level LpA 98.1 dB (A)
Guaranteed sound power level LWA: 105.1 dB (A)

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GUARANTEE
This product is guaranteed against faulty manufacture for a period of 12
months from the date of purchase. Please keep your receipt which will be
required as proof of purchase.
This guarantee is invalid if the product is found to have been abused or
tampered with in any way, or not used for the purpose for which it was
intended. Faulty goods should be returned to their place of purchase, no
product can be returned to us without prior permission.
This guarantee does not effect your statutory rights.
ENVIRONMENTAL RECYCLING POLICY
By purchasing this product, the customer is taking on the obligation to
deal with its safe disposal in accordance with the Waste Electrical and
Electronic Equipment (WEEE).
In effect, this means that this product must not be disposed of with general
household waste. It must be disposed of according to the laws governing
Waste Electrical and Electronic Equipment (WEEE) at a recognised disposal
facility.
If disposing of this product or any damaged components, do not dispose of
with general waste. This product contains valuable raw materials. Metal
products should be taken to your local civic amenity site for recycling of metal
products.

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SAFETY SYMBOLS
The above safety symbols appear on the product.
SAFETY WARNINGS
PERMITTED USAGE
The table saw is constructed exclusively for the sawing of wood. The
appropriate saw blade should be fitted according to the wood type (solid
wood, chipboard or plywood).
• Read and understand the entire owner's manual before attempting
assembly or operation.
• Read and understand the warnings posted on the machine and in
this manual. Failure to comply with all of these warnings may cause
serious injury.
HEALTH
When sawing, dust particles will be produced. In some instances this dust can
be harmful (e.g. lead from old gloss paint, arsenic and chromium from
chemically treated lumber).
To reduce the risk you should:
Read instruction
manual before use
Wear dust mask
Wear safety glasses Wear ear defenders
Indoor Use Only
CAUTION: DO NOT LET FAMILIARITY WITH YOUR TABLE SAW MAKE YOU
CARELESS. REMEMBER THAT A CARELESS FRACTION OF A SECOND IS
SUFFICIENT TO CAUSE SEVERE INJURY.

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• Work in a well-ventilated area.
• Work with approved safety equipment, such as dust masks, that are
specially designed to filter microscopic particles.
• If possible use/connect to a suitable dust extractor.
• Noise can be a health hazard. The permitted noise level is
exceeded when working. Be sure to wear personal protective
equipment such as ear protection.
GENERAL
1. DO NOT expose the saw to rain or use in damp or wet conditions.
2. Keep the work area well lit.
3. DO NOT use the saw in the presence of flammable liquids and gases.
4. Remove loose items and unnecessary work pieces from the area before
starting the saw.
5. Clean out sawdust from the interior of the saw to prevent a potential fire
hazard. Attach a vacuum cleaner to the dust port for additional sawdust
removal.
6. Wear ear protectors (plugs or muffs) during extended periods of operation.
7. Wear safety glasses. Everyday eyeglasses are not suitable as safety glasses.
8. NEVER wear gloves during operation.
9. Before operating this table saw, remove any neck tie, rings, watches and
other jewellery and roll sleeves up past the elbows. Remove all loose
clothing and confine long hair. Non-slip footwear or anti-skid floor strips are
recommended.
10. Make sure that the machine stands stable on a firm surface.
11. Before use, carefully check the saw and mains cable for damage or any
other condition that may affect its operation. DO NOT use the saw if any
part is damaged or defective.
12. DO NOT use the saw if the switch does not turn it on and off.
13. Remove keys and wrenches. Ensure that keys and wrenches are removed
from the saw before turning it on following blade replacement.
14. Use the right tool for the task - DO NOT force small tools to do the job of a
heavy duty tool. It will do the job better and safer at the rate for which it
was intended. DO NOT use tools for purposes not intended; for example DO
NOT use table saws to cut tree limbs or logs.
15. The use of any accessory or attachment other than one recommended in
this instruction manual may present a risk of personal injury.

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16. Guard against electric shock and avoid body contact with earthed or
grounded surfaces.
17. Before use, inspect the extension cable and replace if damaged. This
product is recommended for indoor use only.
18. Avoid unintentional starting. Make sure the switch is in the OFF position
before connecting the machine to the power supply.
19. DO NOT abuse the cable. Never yank the cable to disconnect it from the
mains supply. Keep the cable away from heat, oil, water and sharp edges.
20. This table saw is designed and intended for use by properly trained and
experienced personnel only. If you are not familiar with the proper and
safe operation of a table saw, DO NOT use until proper training and
knowledge have been obtained.
21. Stay alert, watch what you are doing. Use common sense. DO NOT
operate the saw when you are tired or under the influence of drugs,
alcohol or any medication.
22. Keep hands clear of the saw blade.
23. Maintain a balanced stance at all times so that you do not fall on to the
blade. DO NOT overreach or use excessive force to perform any
operation.
24. Use push-sticks or push blocks to feed the workpiece past the saw blade.
Keep your hands and fingers well away from the blade.
25. The push-stick should always be stored with the machine when not in use.
26. Pay particular attention to instructions on reducing risk of kickback.
27. NEVER perform any operation freehand, which means using only your
hands to support or guide the workpiece. ALWAYS use either the fence or
the mitre fence to position and guide the work.
28. Give your work undivided attention. Looking around, carrying on a
conversation and “horse-play” are careless acts that can result in serious
injury.
29. When not in use, store the saw in a dry place out of reach of children.
30. Replace the warning labels if they become obscured or removed.
31. Turn off and unplug the saw before cleaning. Use a brush or compressed
air to remove chips or debris — DO NOT use your hands. Wear eye
protection if using compressed air.
WARNING: FREEHAND CUTTING IS THE MAJOR CAUSE OF KICKBACK AND
FINGER AMPUTATIONS.

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32. Keep blades sharp and clean for better and safer performance. Inspect
power cables periodically and if damaged have them repaired.
33. Repairs should only be carried out by qualified persons using original spare
parts, otherwise this may result in considerable danger to the user.
34. Keep handles dry, clean and free from oil and grease.
35. Unplug the saw - switch off and wait for the blade to come to a complete
standstill before leaving it unattended.
ADDITIONAL SAFETY RULES FOR TABLE SAWS
1. The thickness of the saw blade must be greater than the thickness of the
riving knife.
2. DO NOT stand on the table saw.
3. During transportation make sure that the upper part of the saw blade is
covered by the guard.
4. DO NOT use the guard for handling or transportation.
5. Check that the workpiece is properly supported. ALWAYS provide
additional support for long workpieces.
6. DO NOT exert side pressure on the saw blade.
7. Make sure that the blade rotates in the correct direction and that the teeth
are pointing to the front of the saw.
8. DO NOT apply lubricants to the blade when it is running.
9. NEVER reach around or over the saw blade. NEVER reach for a workpiece
until the saw blade has completely stopped.
10. Make sure that the blade and retaining discs are clean. Tighten the
retaining screw securely.
11. Keep the saw blade sharp.
12. Make sure that the riving knife is adjusted to the correct distance from the
blade.
13. NEVER operate the saw without the guard in place.
14. DO NOT use abrasive discs or diamond cutting wheels.
15. Rebating, slotting or grooving is not allowed.
16. DO NOT use a moulding head cutter with this saw.
17. Remove the rip fence when crosscutting. Never use the rip fence as a cut-
off gauge when crosscutting.
18. Knock out any loose knots from the workpiece before you begin to cut.

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19. Provide adequate support to the rear and the sides of the saw table for
long or wide workpieces.
20. NEVER leave the saw running unattended. Turn the power off and do not
leave the saw until it comes to a complete stop.
21. Before using the saw on an actual workpiece, let it run for a few moments.
Watch for vibration or wobbling that could indicate poor installation or a
poorly balanced blade.
22. ALWAYS hold work firmly against the mitre gauge or rip fence.
23. NEVER stand or have any part of your body in line with the path of the saw
blade. keep your hands out of the saw blade path.
24. Feed work into the blade against the direction of rotation only.
25. NEVER attempt to free a stalled saw blade without first turning the saw off.
Turn the power switch off immediately to prevent motor damage.
26. Avoid awkward operations and hand positions where a sudden slip could
cause your hand to move into the saw blade.
27. Avoid abrupt, fast feeding. Feed as slowly as possible when cutting hard
workpieces. Do not bend or twist the workpiece while feeding. If you stall or
jam the blade in the workpiece, turn the table saw off immediately. Unplug
the saw, then clear the jam.
28. NEVER remove cut-off pieces near the blade or touch the blade guard
while the blade is running.
SAW BLADES
1. Disconnect the saw from the mains supply before changing blades or
carrying out maintenance.
2. The maximum speed of the saw blade must always be equal to or greater
than the no-load speed of the table saw as specified on the rating plate.
3. Only use saw blades recommended by the manufacturer and which are
the exact bore and diameter required for this machine. Do not use any
spacers to make a blade fit onto the spindle. Use only the blades specified
in this manual, which are manufactured in accordance with EN 847-1
standards.
4. Clean the spindle, retaining discs (especially the installing surface) and
retaining bolt before installing the blade. Poor installation may cause
vibration/wobbling or slippage of the blade.
5. DO NOT use saw blades which are damaged or deformed.
6. Take care that the selection of the saw blade is suitable for the material to
be cut.

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7. Make sure the blade is not contacting the riving knife or workpiece before
the switch is turned on.
8. Wear gloves when handling saw blades and rough material. Saw blades
shall be carried in a holder whenever practicable. Only wear gloves when
the saw is switched off and unplugged.
KICKBACK
Kickback is a sudden reaction to a pinched, bound or misaligned saw blade,
it causes the workpiece to be ejected from the tool back towards the
operator. Kickbacks can lead to serious personal injury.
You can avoid kickbacks by:
a. Keeping the blade sharp,
b. Keeping the rip fence parallel to the blade,
c. Keeping the riving knife and blade guard in place and operating properly,
d. Not releasing the workpiece until you have pushed it all the way past the
blade,
e. Not ripping a workpiece that is twisted or warped or does not have a
straight edge to guide along the fence.
If you do not have a clear understanding of kickback and how it occurs, DO
NOT use this table saw.
REMAINING HAZARDS
The machine has been built in accordance with recognized safety standards.
Some remaining hazards may still exist.
• The rotating saw blade can cause injuries to fingers and hands if the
work piece is incorrectly fed.
• Thrown work pieces can lead to injury if the work piece is not
properly secured or fed, such as working without a limit stop.
• Defective saw blades can cause injuries. Regularly inspect the
structural integrity of saw blades.
• The use of incorrect or damaged mains cables can lead to injuries
caused by electricity.
Residual hazards can be minimized by following the instructions in the
operating manual.

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ELECTRICAL CONNECTIONS
Before switching the product on, make sure that the voltage of your electricity
supply is the same as that indicated on the rating plate. This product is
designed to operate on 230VAC 50Hz. Connecting it to any other power
source may cause damage.
This product may be fitted with a non-rewireable plug. If it is necessary to
change the fuse in the plug, the fuse cover must be refitted. If the fuse cover
becomes lost or damaged, the plug must not be used until a suitable
replacement is obtained.
If the plug has to be changed because it is not suitable for your socket, or due
to damage, it should be cut off and a replacement fitted, following the wiring
instructions shown below. The old plug must be disposed of safely, as insertion
into a mains socket could cause an electrical hazard.
If the colours of the wires in the power cable of this product do not correspond
with the markings on the terminals of your plug, proceed as follows.
• The Blue wire must be connected to the terminal marked N or
coloured Black.
• The Brown wire must be connected to the terminal marked L or
coloured Red.
• The Yellow and Green wire must be connected to the terminal
marked E or or coloured Green.
We strongly recommend that this machine is connected to the mains supply
via a Residual Current Device (RCD). If in any doubt, consult a qualified
electrician. DO NOT attempt any repairs yourself.
WARNING! READ THESE ELECTRICAL SAFETY INSTRUCTIONS
THOROUGHLY BEFORE CONNECTING THE PRODUCT TO THE
MAINS SUPPLY.
Plug must be BS1363/A approved.
Always fit a 13 Amp fuse.
Ensure that the outer sheath of the cable is firmly held by the clamp
Neutral
(Blue)
Live
(Brown)
Earth
(Green and Yellow)

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MACHINE OVERVIEW
1 Mitre fence assembly 8 Lifting handles
2Dustextractduct 9Blade height adjuster
3 Blade Guard 10 On/Off switch
4 Parallel Fence assembly 11 Transport wheels
5 Table extension 12 Push stick
6 Blade angle adjuster 13 Blade removal wrenches
7 Blade height display scale

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INVENTORY
The following items should be supplied in the carton. If any parts are missing,
do not attempt to use your table saw until the missing parts are obtained.
TOOLS REQUIRED
Philips screwdriver
7mm wrench
10mm wrench
16mm wrench
17mm wrench
1 Machine assembly 17 Slide rail
2 Work table extension 17a Brackets for slide rail (2)
3 Rear table support stays (2) 18 Sliding mitre table assembly
4 Side table support stays (2) 18a Sliding mitre fence
5 Supporting Legs (4) 18b Sliding mitre fence support
6 Short cross beams (2) 18c Sliding mitre folding stop block
7 Long cross beams (2) 19 Rip fence
8 Rubber feet (4) 19a Rip fence sliding plate
9 Carrying handle (2) 19b Carrier track for sliding plate
10 Axle assembly with wheels 19c Rip fence handle
11 Dust extraction hose 20 Workpiece push handle
12 Dust extraction hose connector 21 Blade spanner 13/19mm
13 Dust extraction hose bracket 22 Blade spanner 10,13/19mm
14 On/Off Switch (connected) 23 Push stick
15 Blade guard 24 Fixings pack (inc wingnuts and
plastic end caps)
16 Floor mounting brackets (4)

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ASSEMBLY
STAND ASSEMBLY
1. Ensure the blade is retracted
inside the machine by turning the
height adjuster. Turn the machine
upside down, ideally on a soft
surface.
2. Fix the dust extract duct
connector to the motor housing
with 4 x bolts using a 7mm flat or
ring spanner.
3. Bolt the 4 x legs to the table using
bolts/nuts/2 x washers. Only
assemble finger tight at this stage.
• The leg with the aperture for
the On/Off switch assembly
must be mounted on the left
side when facing the blade
height adjuster.
4. Add the long and short
crossbeams to the legs using
further bolts/nuts/washers. Only
assemble finger tight at this stage.
5. Pass the On/Off switch (attached
to its cable), though the aperture
in the front leg and install in
position with the 2 self-tapping
screws.

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6. Loosen the bolts on the corner
diagonally opposite the switch
and bolt the hose securing
bracket to the table (shown the
right way up).
7. With the help of an assistant, turn
the assembly the right way up.
8. With the assembly standing on a
flat, level floor, check that the
assembly is standing level and
that the legs are an equal distance apart before tightening the securing
bolts evenly.
9. Bolt the handles to the legs on
one end of the assembly, using
bolts/nuts/2 x washers.
10. Push-fit the rubber feet onto the
end of each leg.
11. Bolt the wheels and axle assembly
to the legs at the opposite end of
the machine to the handles.
Note that the wheels should be
almost touching the floor.
12. With the blade and riving knife
supplied fitted, fit the blade guard
to the riving knife. Engage the
socket in the guard with the slot in
the riving knife and tighten the
screw/locknut to pinch it to the
knife ensuring it can still move up
and down in use.
• The blade guard must always
be used.

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EXTENSION TABLE
The extension table can be fitted to either the side or end of the main work
table, as required.
Use either the long or short support arms to support the extension table in your
chosen location.
1. Connect either the rear or side table support arms using the bolts, washers
and nuts supplied.
2. Join the table extension to either
the rear or side edge of the main
work table using the bolts
provided.
3. Ensure the table is level before
tightening the fastenings.
CONNECTING THE DUST EXTRACT
1. Connect the extract hose to the
blade guard at one end and to
the extract port at the other end.
2. Clip the hose into the retaining
bracket on the edge of the table.
• This table saw is equipped with
a dust extraction port. For safe
operation, we recommend
that a suitable dust extraction
device or vacuum cleaner is
connected during operation.
• This should be configured so
that the suction should switch
on automatically when the saw is switched on.

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3. A 4” duct will be required with the
dust extractor to connect to the
adaptor on the bottom of the
machine.
FLOOR MOUNTING
If a permanent location for the
machine is required it can be
secured to the floor using the
brackets supplied.
Fix the metal angle brackets to the
legs with the bolts supplied.
Screw or bolt the brackets to the floor
in your chosen location (fixings not
supplied).
RIP FENCE ASSEMBLY
The rip fence comprises the following
components:
1. Carrier track
2. Sliding angle plate assembly
with track slide and angle pointer
3. Rip fence
4. Handle
5. Locking levers
6. Plastic end caps
7. Fixing Pack (not shown)
WARNING: EXCESSIVE SAWDUST BUILD UP AROUND THE MOTOR COULD
POSSIBLY IGNITE AND CAUSE DAMAGE TO THE MOTOR, TABLE SAW OR
YOUR WORKSHOP.

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1. Take the sliding plate, complete
with track slide and angle pointer
fitted, and add the handle using a
20mm coach bolt.
1. Attach the rip fence carrier track
to the table front using 2 x
carriage bolts M6x25, 2 washers
and 2 locking levers. Leave the
locking levers loose at this stage.
2. Slide the rip fence sliding plate along the carrier track and tighten the
locking levers to hold it in position.
3. Add the rip fence to the sliding
plate by sliding the 20mm
carriage bolts along the moulded
track in the fence. Pass the bolts
through the locating holes in the
fence support and secure with
the 2 x wingnuts.
4. Add the plastic end caps to the
fence.
NOTE: The fence can be installed
either upright or on its side.
5. Slide the fence assembly along the track and tighten the locking levers to
grip it in position as required.

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SLIDING TABLE ASSEMBLY
The sliding table comprises the
following components:
1. Guide Rail
2. Sliding Table assembly
3. Support bracket (x2)
4. Mitre fence
5. Folding Stop Block
6. Fixing Pack
1. Remove the bolts at the top of the
leg and use these to bolt the
support brackets, to the left side
of the table.
2. Bolt the guide rail to the support
brackets using the threaded
holes provided in the rail.
3. Slide the mitre table onto the
guide rail and secure it against
falling off by tightening the lower
bearing against the guide with a
17mm spanner.
4. Fit the fence support to the sliding
mitre table. Fix in place using the
single bolt, into the threaded hole
using a 16mm spanner. Fit the
plastic washers between the
support and table. Do not
overtighten, so that the fence
support can still hinge from side to
side.

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5. Next, add the locking handle using a flat washer above and below the
support and securing from below with the 12mm nut supplied.
6. Check that the fence support hinges freely and that pressing down on the
handle will lock the support in position.
7. Add the sliding mitre fence to the
support by passing the carriage
bolts through the backing plates
which are then slid along the
moulded track in the fence. Pass
the bolts through the locating
holes in the fence support and
secure with the 2 x wingnuts.
8. Add the hinged workpiece stop
to the fence, again by sliding the
carriage bolt and backing plate
along the top of the track and securing in position with the wingnut.
9. When these parts are in place, screw the plastic end caps to each end of
the fence with the self-tapping screws supplied.
The sliding table and fence must run
level with the saw table. After
checking this, tighten the hexagon
bolts of the supporting brackets.
Make a test cut and re-adjust if
required.
ACCESSORY STORAGE
1. Screw the storage hook into the
hole provided in the table leg.
2. Store the Push Stick, the rip cut
handle and the two blade
spanners on the hook provided.

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OPERATION
BEFORE STARTING WORK
All covers including the blade cover guard and side cover must be properly
fitted before switching on.
When working with wood that has been used before, take care to remove all
foreign bodies such as nails or screws etc before cutting.
Always stand the saw on a flat and firm surface.
USE OF THE ON/OFF SWITCH
1. To turn the saw on, press the
green button “I”.
• Wait for the blade to reach its
maximum speed before
making the cut.
2. To turn the saw off again, press
the red button “0”.
NOTE: The blade will spin for several
seconds after the machine is
switched off.
NOTE: The blade guard must always be lowered over the workpiece before
you begin work.
CAUTION: BEFORE STARTING UP THE SAW ALWAYS CHECK THE
FOLLOWING POINTS:
1. Is the saw blade firmly tightened and can the blade rotate freely?
2. Are all the locking levers firmly locked?
3. Is the riving knife aligned with the saw blade?
4. Is the blade guard fitted?
5. Make sure that the fences are not touching the blade.
6. Are there any wood pieces jammed between the saw blade and
the table?
7. Have all loose workpieces been removed from the table?
8. Have all the setting tools been removed?
9. Wear protective goggles, ear protection and a dust mask.