Clarke CTS13L Instruction Manual

OPERATION & MAINTENANCE
INSTRUCTIONS
LS0913
10” TABLE SAW WITH LASER & STAND
MODEL NO: CTS13L
PART NO: 6500820

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INTRODUCTION
Thank you for purchasing this CLARKE product. The table saw has been
designed to perform the sawing operation of ripping, cross-cutting, bevelling
and mitring in wood, wood products and plastics. This unit is designed for use
with a 250 mm carbide tipped blade.
Before attempting to use this product, please read this manual thoroughly and
follow the instructions carefully. In doing so you will ensure the safety of yourself
and that of others around you, and you can look forward to your purchase
giving you long and satisfactory service.
GUARANTEE
This product is guaranteed against faulty manufacture for a period of 12
months from the date of purchase. Please keep your receipt which will be
required as proof of purchase.
This guarantee is invalid if the product is found to have been abused or
tampered with in any way, or not used for the purpose for which it was
intended.
Faulty goods should be returned to their place of purchase, no product can
be returned to us without prior permission.
This guarantee does not effect your statutory rights.
CONTENTS
The following items should be supplied in the cartons. If any parts are missing,
do not operate your table saw until the missing parts are replaced. Failure to
follow this rule could result in serious injury.
1 x Table Saw c/w Stand Assembly (Fitted) 1 x Mitre Guide Fence
2 x Side Table Extensions 1 x Upper Blade Guard
4 x Side Table Extension Support Brackets 1 x Extraction Hose
1 x Wheel & Axle Assembly 1 x Push-stick
1 x Parallel Fence Clamp / Mount Assembly 1 x 250 mm TCT Blade (Fitted)
1 x Parallel Fence 2 x Small Parts / Fixings Pack
1 x Mitre Guide Assembly

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SAFETY WARNINGS
PERMITTED USAGE
The table saw is constructed
exclusively for the sawing of wood.
The appropriate saw blade should be
fitted according to the cut type and
the wood type (solid wood, chip
board or plywood).
• Read and understand the entire
owner's manual before attempting
assembly or operation.
• Read and understand the
warnings posted on the machine
and in this manual. Failure to
comply with all of these warnings
may cause serious injury.
HEALTH
When drilling, sanding, sawing or
grinding, dust particles will be
produced. In some instances this dust
can be harmful (e.g. lead from old
gloss paint, arsenic and chromium
from chemically treated lumber).
To reduce the risk you should:
• Work in a well-ventilated area.
• Work with approved safety
equipment, such as dust masks
that are specially designed to filter
microscopic particles.
GENERAL
1. Do not expose the tool to rain.
2. Do not use the tool in damp or wet
conditions.
3. Keep the work area well lit.
4. Do not use the tool in the presence
of flammable liquids and gases.
5. Remove loose items and
unnecessary work pieces from the
area before starting the machine.
6. Clean out sawdust from the interior
of the saw to prevent a potential
fire hazard, attach a vacuum to
the dust port for additional
sawdust removal.
7. Wear ear protectors (plugs or
muffs) during extended periods of
operation.
8. Wear safety glasses. Everyday
eyeglasses are not suitable as
safety glasses.
9. Wear a dust mask when sawing
wood.
10. Never wear gloves during
operation.
11. Before operating this table saw,
remove n eck tie, rings, watches
and other jewellery, and roll
sleeves up past the elbows.
Remove all loose clothing and
confine long hair. Non-slip
footwear or anti-skid floor strips are
recommended.
12. Make sure that the machine stands
stable on firm ground.
CAUTION: DO NOT LET FAMILIARITY WITH YOUR TABLE SAW MAKE YOU
CARELESS. REMEMBER THAT A CARELESS FRACTION OF A SECOND IS
SUFFICIENT TO CAUSE SEVERE INJURY.

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13. Before use, carefully check the tool
and mains cable for damage or
any other conditions that may
affect its operation. Do not use the
tool if any part is damaged or
defective.
14. Do not use the tool if the switch
does not turn it on and off.
15. Remove adjusting keys and
wrenches. Form the habit of
checking to see that keys and
adjusting wrenches are removed
from the tool before turning it on.
16. Use the right tool - Do not force
small tools to do the job of a heavy
duty tool. It will do the job better
and safer at the rate for which it
was intended. Do not use tools for
purposes not intended; for
example do not use table saws to
cut tree limbs or logs.
17. Do not overreach - Keep proper
footing and balance at all times.
18. Connect table saws to a dust-
collecting device when sawing
wood.
19. The use of any accessory or
attachment other than one
recommended in this instruction
manual may present a risk of
personal injury.
20. Guard against electric shock -
Avoid body contact with earthed
or grounded surfaces (e.g. pipes,
radiators, ranges, refrigerators).
21. Extension cables - Before use,
inspect the extension cable and
replace if damaged. When using
the tool outdoors, only use
extension cables intended for
outdoor use and marked
accordingly.
22. Avoid unintentional starting, Make
certain the switch is in the OFF
position before connecting the
machine to the power supply.
23. Don't abuse the cable. Never yank
the cable to disconnect from the
mains supply. Keep the cable
away from heat, oil, water and
sharp edges.
24. This table saw is designed and
intended for use by properly
trained and experienced
personnel only. If you are not
familiar with the proper and safe
operation of a table saw, do not
use until proper training and
knowledge have been obtained.
25. Stay alert, watch what you are
doing. Use common sense. Do not
operate the tool when you are
tired.
26. Do not operate this machine while
tired or under the influence of
drugs, alcohol or any medication.
27. Keep hands out of the line of saw
blade.
28. Maintain a balanced stance at all
times so that you do not fall on to
the blade or other moving parts.
Do not overreach or use excessive
force to perform any machine
operation.
29. Use push-sticks or push blocks to
feed the workpiece past the saw
blade. Keep your hands and
fingers well away from the blade.
30. The push-stick should always be
stored with the machine when not
in use.
31. Pay particular attention to
instructions on reducing risk of
kickback.

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32. NEVER perform any operation
freehand, which means using only
your hands to support or guide the
workpiece. Always use either the
fence or the mitre gauge to
position and guide the work.
33. Give your work undivided
attention. Looking around,
carrying on a conversation and
“horse-play” are careless acts that
can result in serious injury.
34. Replace the warning labels if they
become obscured or removed.
35. When not in use, tools must be
stored in a dry place and locked
up securely, out of reach of
children.
36. Turn off the machine before
cleaning. Use a brush or
compressed air to remove chips or
debris — do not use your hands.
37. Disconnect the saw from the mains
supply before changing blades or
carrying out maintenance.
38. Keep cutting tools sharp and clean
for better and safer performance.
Inspect tool cords periodically and
if damaged have them repaired.
39. Repairs should only be carried out
by qualified persons using original
spare parts; otherwise this may
result in considerable danger to
the user.
40. Keep handles dry, clean and free
from oil and grease.
41. Unplug the tool - Switch off and
wait for the blade to come to a
complete standstill before leaving
it unattended.
42. Never use solvents to clean plastic
parts. Solvents could possibly
dissolve or otherwise damage the
material. A soft damp cloth should
be used to clean plastic parts.
ADDITIONAL SAFETY RULES FOR
SAW BENCHES
• The thickness of the saw blade
must be greater then the thickness
of the riving knife.
• Do not stand on top of the unit.
• During transportation make sure
that the upper part of the saw
blade is covered, e.g. by the
guard.
• Do not use the guard for handling
or transportation.
• Check that the workpiece is
properly supported. Always
provide additional support for long
workpieces.
• Do not exert side pressure on the
saw blade.
• Make sure that the blade rotates in
the correct direction and that the
teeth are pointing to the front of
the saw bench.
• Do not attempt to operate on
anything but the designated
voltage.
• Do not apply lubricants to the
blade when it is running.
WARNING: FREEHAND CUTTING
IS THE MAJOR CAUSE OF
KICKBACK AND FINGER/HAND
AMPUTATIONS.

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• NEVER reach around or over the
saw blade. NEVER reach for a
workpiece until the saw blade has
completely stopped.
• Make sure that the blade and
flanges are clean and the
recessed sides of the collar are
against the blade. Tighten the
arbor nut securely.
• Keep the saw blade sharp and
properly set.
• Make sure that the riving knife is
adjusted to the correct distance
from the blade.
• Never operate the saw without the
guards in place.
• Do not use abrasive discs or
diamond cutting wheels.
• Rebating, slotting or grooving is not
allowed.
• Do not use a molding head cutter
with this saw.
• Remove the rip fence when
crosscutting. Never use the rip
fence as a cut-off gauge when
crosscutting.
• Knock out any loose knots from the
workpiece before you begin to
cut.
• Provide adequate support to the
rear and the sides of the saw table
for long or wide workpieces.
• Never leave the machine running
unattended. Turn the power off
and do not leave the machine
until it comes to a complete stop.
• Before using the tool on an actual
workpiece, let it run for a while.
Watch for vibration or wobbling
that could indicate poor
installation or a poorly balanced
blade.
• Always hold work firmly against the
mitre gauge or rip fence.
• NEVER stand or have any part of
your body in line with the path of
the saw blade. keep your hands
out of the saw blade path.
• Feed work into the blade against
the direction of rotation only.
• NEVER attempt to free a stalled
saw blade without first turning the
saw off. Turn the power switch off
immediately to prevent motor
damage.
• Avoid awkward operations and
hand positions where a sudden slip
could cause your hand to move
into the saw blade.
• Avoid abrupt, fast feeding. Feed as
slowly as possible when cutting
hard workpieces. Do not bend or
twist the workpiece while feeding.
If you stall or jam the blade in the
workpiece, turn the table saw off
immediately. Unplug the table
saw. Then clear the jam.
• NEVER remove cut-off pieces near
the blade or touch the blade
guard while the blade is running.
SAW BLADES
1. The maximum speed of the saw
blade must always be equal to or
greater than the no-load speed of
the table saw as specified on the
rating plate.
2. Do not use saw blades which are
damaged or deformed.

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3. Only use saw blades
recommended by the
manufacturer and which are the
exact bore and diameter required
for this machine. Do not use any
spacers to make a blade fit onto
the spindle. Use only the blades
specified in this manual, which
comply with EN 847-1.
4. Clean the spindle, flanges
(especially the installing surface)
and hex nut before installing the
blade. Poor installation may cause
vibration/wobbling or slippage of
the blade.
5. Take care that the selection of the
saw blade is suitable for the
material to be cut.
6. Make sure the blade is not
contacting the riving knife or
workpiece before the switch is
turned on.
7. Wear gloves when handling saw
blades and rough material. Saw
blades shall be carried in a holder
whenever practicable.
KICKBACK
Kickback is a sudden reaction to a
pinched, bound or misaligned saw
blade, it causes the workpiece to be
ejected from the tool back towards
the operator. Kickbacks can lead to
serious personal injury.
You can avoid kickbacks by:
a. keeping the blade sharp,
b. keeping the rip fence parallel to the
blade,
c. keeping the riving knife and blade
guard in place and operating
properly,
d. by not releasing the workpiece until
you have pushed it all the way past
the blade,
e. not ripping a workpiece that is twisted
or warped or does not have a straight
edge to guide along the fence.
If you do not have a clear
understanding of kickback and how it
occurs, DO NOT operate this table
saw!
REMAINING HAZARDS
The machine has been built in
accordance with recognized safety
rules. Some remaining hazards may still
exist.
• The rotating saw blade can cause
injuries to fingers and hands if the
work piece is incorrectly fed.
• Thrown work pieces can lead to
injury if the work piece is not
properly secured or fed, such as
working without a limit stop.
• Noise can be a health hazard. The
permitted noise level is exceeded
when working. Be sure to wear
personal protective equipment
such as ear protection.
• Defective saw blades can cause
injuries. Regularly inspect the
structural integrity of saw blades.
• The use of incorrect or damaged
mains cables can lead to injuries
caused by electricity.
• Remaining hazards can be
minimized by following the
instructions in the operating
manual.

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SAFETY SYMBOLS
LASER SAFETY
Read this instruction booklet carefully before positioning,
operating or adjusting the table saw.
Wear eye protection
Wear ear protection
Wear a dust mask that is specially designed to filter
microscopic particles.

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ELECTRICAL CONNECTIONS
Connect the mains lead to a standard, 230 Volt (50Hz) electrical supply
through an approved 13 amp BS 1363 plug, or a suitably fused isolator switch.
If the plug has to be changed because it is not suitable for your socket, or
because of damage, it must be removed and a replacement fitted, following
the wiring instructions shown below. The old plug must be discarded safely, as
insertion into a power socket could cause an electrical hazard.
If the colours of the wires in the power cable do not agree with the markings
on the plug.
• The BLUE wire must be
connected to the
terminal which is
marked N or coloured
black.
• The BROWN wire must
be connected to the
terminal which is
marked L or coloured
red.
• The YELLOW AND
GREEN wire must be
connected to the terminal which is marked E or or coloured green.
We strongly recommend that this machine is connected to the mains supply
through a Residual Current Device (RCD)
If you are not sure, consult a qualified electrician. DO NOT try to do any
repairs.
WARNING: READ THESE ELECTRICAL SAFETY INSTRUCTIONS
THOROUGHLY BEFORE CONNECTING THE PRODUCT TO THE MAINS
SUPPLY.
WARNING: THE WIRES IN THE POWER CABLE OF THIS PRODUCT ARE
COLOURED IN ACCORDANCE WITH THE FOLLOWING CODE:
BLUE = NEUTRAL BROWN = LIVE YELLOW AND GREEN = EARTH
Plug must be BS1363/A approved.
Always fit
Ensure that the outer sheath of
Neutral
(Blue) Live
(Brown)
Earth
(Green and a 13 Amp
the cable is firmly held by the clamp
fuse.
Yellow)

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PART IDENTIFICATION
1 Extractor Hose 9 Blade Bevel Handle
2 Blade Guard 10 Lock Lever
3 Riving Knife 11 Parallel Fence
4 Extension Table 12 Mitre Gauge
5 Handle 13 Stand Locking Latch
6 Leg 14 Push Stick
7 Wheels 15 Laser On/Off Switch
8 Switch 16 Stabiliser Legs

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ASSEMBLY
• Unpack and check for damage which may have occurred in transit.
• Place the saw on a flat and firm surface.
FITTING THE WHEELS
1. Attach the wheel assembly to the
stand using the 4 hexagon bolts as
shown.
• The wheels should be attached
to the opposite side to the
handle.
FITTING THE EXTRACTOR ADAPTOR
1. Fasten the extractor adapter with
the 4 screws to the back of the
saw.
2. Fasten the extractor hose to the
extractor adapter.
FITTING THE SIDE EXTENSIONS
1. Slide 3 coach bolts into the
channel on the edge of the right
extension table as shown.
NOTE: The right extension table has a
black clip in the top right
corner.

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2. Place the joining bracket over the
last bolt and secure using a
washer and nut as shown
3. Fit the hose bracket using the
other 2 coach bolts.
NOTE: The right extension table is
now ready to be installed.
4. Slide a coach bolt into the left
extension table, fit a joining
bracket and secure using a
washer and nut as shown.
5. The left extension table is now
ready to be installed.
6. Slide one coach bolt into the
channel on the table saw as
shown.

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7. Push the tongue on the extension
table into the grove on the table
top.
8. Make sure the you place the
joining bracket over the coach
bolt inserted in step 6.
9. Add a washer and nut, tighten
the nut just enough to hold the
extension table in place.
10. Repeat steps 6-8 with the left
extension table.
FITTING THE EXTENSION TABLE SUPPORTS
11. Insert the four locking plates into
the sockets on the table saw body
(2 each side).
12. Using a suitable screwdriver,
remove the black clip located on
the corner of the extension table.
13. Slide in two coach bolts into each
extension table.
• Do not place any downward
pressure on the extension
tables.

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14. Place the support arm over the
bolt as shown.
15. Slide the rubber foot onto the bolt
(right extension table only).
16. Secure loosely using the washer
and nut supplied.
17. Fix the other end of the support
arms to the table saw using the
bolts supplied.
NOTE: you may need to slide the
fixed end of the support arm
in a little to line up correctly.
18. Tighten up all the bolts.
• Make sure that the table is firm
and fully secure before use.
FITTING THE FRONT RAIL
1. Slide four coach bolts into the slot
at the back of the front rail as
shown.
2. Line up the bolts and fit the front
rail into position.
3. Make sure that the end of the
front rail is flush with the end of the
extension table.
4. Secure with washers and nuts
from the bottom of the table saw
top.

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SETTING UP THE TABLE SAW
1. Release the stand locking latch.
2. Raise the legs as shown.
NOTE: Take care as the lower set of
legs may fall towards you.
3. Secure the legs in place using the
latches at the top of the legs.
4. Lift the table saw allowing the
remaining set of legs to swing
under and out towards you as
shown.
5. Secure the legs in place using the
latches at the top of the legs.
6. Swing the stabiliser legs into the
open position and secure using the latch shown below.

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FITTING THE RIVING KNIFE
1. Turn the hand crank
counterclockwise until the blade
is at its maximum setting.
2. Remove the countersunk screws.
and lift the table insert away from
the table saw.
3. Slacken the fixing screw and slide
the riving knife behind the bracket
as shown.
4. Lightly tighten the fixing nut.
5. Adjust the riving knife position until
the distance between the blade
and the riving knife is between 3-8
mm.
6. Retighten the fixing screw fully
and replace the table insert.

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CHANGING THE BLADE
1. Remove the table insert by
undoing the countersunk screws.
2. Insert a screwdriver into the hole in
the table.
• This acts as a spindle lock
3. Undo the blade retaining nut with
a suitable spanner.
• Turn the nut in the direction of
rotation of the saw blade.
4. Take off the outer flange and pull
the old saw blade off the inner
flange by dropping the blade at
an angle.
5. Clean the blade mounting flange
thoroughly before fitting the new
blade.
6. Mount and fasten the new blade
in reverse order.
IMPORTANT: Note the running
direction. The cutting angle of the teeth must point in running direction, i.e.
forwards (see the arrow on the blade guard).
7. Replace the riving knife and the saw guard.
8. Check to make sure that all safety devices are properly mounted and in
good working condition before you begin working with the saw again.
WARNING: REMOVE THE PLUG FROM THE MAINS SUPPLY BEFORE
CARRYING OUT ANY ADJUSTMENT, SERVICING OR MAINTENANCE

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FITTING THE BLADE GUARD
1. Mount the blade guard on to the
riving knife as shown.
• The shaft or the blade guard
securing handle hooks into the
slot on the riving knife.
2. Use the blade guard securing
handle to secure the blade
guard.
• Do not tighten the blade guard
securing handle too far - the
blade guard must be able to rise and fall freely.
3. Attach the extractor hose to the
extractor socket of the blade
guard.
4. To remove the saw blade guard,
proceed in reverse order.
The guard must always be lowered over the workpiece before you begin to
cut.
CHANGING THE TABLE INSERT
To reduce the likelihood of injury, the table insert should be changed
whenever it is worn or damaged.
1. Remove the countersunk screws.
2. Take out the worn table insert.
3. Replace with a new table insert
available from the Clarke
Parts Department.
WARNING: A SUITABLE
EXTRACTOR SYSTEM HAS TO BE
CONNECTED TO THE OUTLET OF
THE EXTRACTOR ADAPTER.

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LASER GUIDE
The laser guide is battery powered and the batteries supplied with this saw
may need to be fitted before use.
INSTALLING BATTERIES
1. Remove the blade guard.
2. Remove the battery
compartment screws and cover.
3. Insert 2 AAA batteries, taking care
to follow the polarity diagram
inside the compartment.
4. Replace the battery cover and
screws.
TURNING ON/OFF
1. Press (I) on the on/off switch to
turn the laser on.
2. Press (O) on the on/off switch to
turn the laser off.
WARNING: DO NOT ALLOW CHILDREN OR UNTRAINED PERSONNEL TO USE
THE LASER GUIDE. IT IS NOT A TOY!
WARNING: DO NOT AIM THE LASER BEAM AT PEOPLE.
WARNING: KEEP THE LASER BEAM PATH BELOW EYE LEVEL WHERE
PRACTICAL.
WARNING: THERE ARE NO USER
SERVICEABLE PARTS IN THE
LASER GUIDE (APART FROM
BATTERY REPLACEMENT).

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ADJUSTMENTS
After every new adjustment we recommend you to make a trial cut in order to
check the new settings.
PARALLEL FENCE
FENCE HEIGHT
The parallel fence has two different guide faces.
• For thick material you should use the high side of the parallel fence.
• For thin material you should use the low side of the parallel fence.
To change the parallel fence from
one to the other you have to:
1. Loosen the two knurled screws.
2. Remove the parallel fence from
the holder.
3. Remount the parallel fence on
the holder by sliding the holder
into the relevant mounting slot.
4. Retighten the two knurled
screws.
CUTTING WIDTH
The parallel fence can be mounted on either side of the saw table. If you do
change the side, you will need to flip the parallel fence to the other side of the
holder.
1. Place the parallel fence into the
guide rail of the saw table.
2. Use the scale on the guide rail to
set the parallel fence to the
required distance from the blade.
3. Clamp the parallel fence in the
required position by pressing
down on the lever.