Clayton Tent & Vent TV-1400 Guide

TV-1400 March 22, 2022
SAFETY LEGEND
WARNING
Read and understand operator’s manual before
using this equipment.
WARNING
Hearing protection is recommended when
operating this equipment.
WARNING
Eye protection is required when operating this
equipment.
WARNING
Respiratory protection is recommended
operating this equipment.
WARNING
Safety – Operation – Maintenance
Keep this document in a safe place
Read and understand this manual before operating your air tool
• The proper NESHAP Filters from Clayton Associates must be installed in the TV-1400 at all times..
• The TV-1400 must be used with the supplied or recommended accessories from Clayton Associates.
• Any alteration to the TV-1400 by a third party will nullify its warranty.
• Always lock the brakes on the TV-1400 once positioned so that it does not roll.
Tent & Vent
High Flow NESHAP Filtration System
Models: TV-1400
• Designed for the collection of wet paint overspray containing Hexavalent Chromium or other heavy metals
Scan this QR code for
online instructions and
documentation, or visit
www.ClaytonHowTo.com
TV-1400_cover

TABLE OF CONTENTS
Repair or Warranty Contact Clayton Associates, Inc. • 1650 Oak Street • Lakewood, New Jersey 08701 • P.+1-732-363-2100 F.+1-732-364-6084
TV-1400 www.DustlessMadeSimple.com • [email protected]
Page 2
Applications & Environments...............................................................................................3
Specications & Requirements............................................................................................4
What’s In the Box ................................................................................................................5
Consumables.......................................................................................................................6
Accessories .........................................................................................................................6
Getting Started ....................................................................................................................8
Before Each Use ...............................................................................................................10
Change the Inlet Bafe......................................................................................................14
Change Filters ...................................................................................................................15
Illustrated Parts Breakdown...............................................................................................17
Limited Lifetime Warranty Terms And Conditions ..............................................................22

Repair or Warranty Contact Clayton Associates, Inc. • 1650 Oak Street • Lakewood, New Jersey 08701 • P.+1-732-363-2100 F.+1-732-364-6084
TV-1400 www.DustlessMadeSimple.com • [email protected]
Page 3
The TV-1400 is designed to extract and lter wet paint overspray from enclosures or tents during painting operations where the removal of
overspray particulate, especially chromates, must adhere to the NESHAP Test Method 319 for Aerospace painting and de-painting operations.
The TV-1400 employs a specic set of Clayton lters that, when used together, provide ltration that passes the NESHAP Test Method 319 for
both liquid and solid phase particulate. For this reason, individual lter specications are not listed.
Stage 1 - NESHAP Super High-Capacity Synthetic Overspray Arrestor
Stage 1 is a progressive density media, composed of 100% synthetic bers, created especially for high volume coating operations. It effectively
removes overspray solids from lacquers, air dry enamels, and thermo-reactive coatings. Full depth loading provides up to 99.8% removal
efciency with a Paint-holding capacity of 12 pounds.
Stage 2 - NESHAP Merv 8 Filter
Stage 2 is a progressive density media, composed of 100% synthetic bers. It has durable internal steel support wires and is excellent for high
moisture applications.
Stage 3 - Pocket Filter
Stage 3 is a High Efciency Multi Pocket Final Filter for Paint Booth Exhaust. It is designed for Aerospace painting and de-painting operations
where the removal of overspray particulate, especially chromates, must adhere to NESHAP Method 319 standards.
Stage 4 - Merv 8 Carbon Filter
Stage 4 is a High Efciency MERV 8 Carbon/Particulate Filter designed to help adsorb VOCs. The Gas-Phase Filtration Media layer suspends
250g/m of activated carbon in a uniform distribution throughout a tightly bonded three-dimensional network of cotton & polyester bers which
also capture the particulate contaminants.
System Performance Data
ONLY APPROVED CLAYTON FILTERS SHOULD BE USED.
APPLICATIONS & ENVIRONMENTS
Liquid Phase Solid Phase
85.70% @.42 Microns 88.00% @ .70 Microns
96.10% @ 1.0 Microns 9 3.90% @1.1 Microns
98.60% @2.0 Microns 97.50% @ 2.5 Microns
Exceeds NESHAP requirements E xceeds NESHAP requirements

Repair or Warranty Contact Clayton Associates, Inc. • 1650 Oak Street • Lakewood, New Jersey 08701 • P.+1-732-363-2100 F.+1-732-364-6084
TV-1400 www.DustlessMadeSimple.com • [email protected]
Page 4
Grounding Instructions
The TV-1400 should be connected to an earth ground source with a Grounding/Bonding Cable. If the TV-1400 should come in contact with an
external electrical source, grounding provides a path of least resistance for electrical current to reduce the risk of electrical shock.
Bonding Instructions
The work piece should be bonded to the same earth ground as the TV-1400. This ensures that the TV-1400 and the work piece are at the
same electrical potential to eliminate static discharge between them.
Tools And Attachments
The TV-1400 is only NESHAP compliant when used with the proper lters and accessories provided by Clayton. Proper order and orientation
of the lters is required. Any alteration to this equipment by a third party will nullify its warranty.
Compressed Air Requirements
• Compressed air must be clean, dry, and oil free to prevent blockage of the pneumatic system.
• Compressed airline and ttings must have a minimum diameter of 1/2 in.
• Compressed air supply must provide at least 90 psi.
• Compressed air supply must provide a minimum of 50 cfm.
Physical:
Weight....................................................................................................................................................................................TBD lbs (TBD kg)
Dimensions (W x D x H).............................................................................................................................48 x 24 x 48 in (122 x 61 x 122 cm)
POWER CONSUMPTION:
Pressure...................................................................................................................................................................................90 psi (621 kPa)
Flow ...............................................................................................................................................................................62 SCFM (105 SCMH)
PERFORMANCE:
Vacuum Flow ............................................................................................................................................................. 1462 CFM (2485 SCMH)
SPECIFICATIONS & REQUIREMENTS

Repair or Warranty Contact Clayton Associates, Inc. • 1650 Oak Street • Lakewood, New Jersey 08701 • P.+1-732-363-2100 F.+1-732-364-6084
TV-1400 www.DustlessMadeSimple.com • [email protected]
Page 5
The Clayton Tent & Vent was shipped with the items shown stored in the lower drawer.
WHAT’S IN THE BOX
TV-1400_001
TV-1400 Filter Unit
GL_006
Ground
Cable
Hardware
TV-1400_007
18” Inlet Extension
TV-1400_002
12” Mufer
TV-1400_003
Inlet Flange
TV-1400_004
Inlet Cap
and Clamp
TV-1400_005
Exhaust Cap
and Clamp
TV-1400_006
NESHAP
Pocket Filter
TV-1400_009
Carbon Filter
TV-1400_008
NESHAP
Stage 2 Filter
TV-1400_010
NESHAP
Stage 1 Filter
TV-1400_011
Inlet Diverter
TV-1400_012

Repair or Warranty Contact Clayton Associates, Inc. • 1650 Oak Street • Lakewood, New Jersey 08701 • P.+1-732-363-2100 F.+1-732-364-6084
TV-1400 www.DustlessMadeSimple.com • [email protected]
Page 6
ACCESSORIES
Recommended Clayton consumables:
Recommended Clayton Accessories:
• 671-VHD80-15 Flexible Duct – 15 feet with Clamp
Flexible ducting provides the ability to direct Tent & Vent suction to areas like aircraft tails.
Link up to four sections creating a 60 foot extension duct.
• 955-TVC5225 Ducting Cart
The Ducting Cart provides storage for four sections of exible ducting.
CONSUMABLES
Item Part Number
Filter Pad Merv 8 24X24 10Pk 627-242401-PM08
Filter Pad Neshap 99 24X24 10Pk 627-242401-PN99
Carbon Filter 24X24X4 2Pk 627-242404PC-02
Multi-Pocket Filter 24X24X15 5Pk 627-242415-PM14
Tent Vent Diverter TV-1400-4
TV-1400_013
TV-1400_014

Repair or Warranty Contact Clayton Associates, Inc. • 1650 Oak Street • Lakewood, New Jersey 08701 • P.+1-732-363-2100 F.+1-732-364-6084
TV-1400 www.DustlessMadeSimple.com • [email protected]
Page 7
• TV-1400-KIT2 Tent & Vent Consumable Replenishment Kit
–Rosin Paper
Keeps your oor clean during painting in the tent.
–Poly sheeting 4 mil
Create your tent from this durable poly sheeting.
–High Tack Masking Tape
Use to attach the tent to the aircraft or whatever your work piece is.
–Plier Stapler
Stitching poly sheeting together with staples is easier than tape.
–Intake Filter Media
Use this gauze type material to cover make up air vents in your tent preventing debris from entering.
–Poly Ducting
Attach to the Tent & Vent mufer to direct exhaust away from the work area or outside.
–Filters
A compliment of Tent & Vent replacement lters.
ACCESSORIES
TV-1400_015
Rosin Paper Poly Sheeting
TV-1400_016
High Tack
Masking Tape
TV-1400_017
Plier Stapler
TV-1400_018
Intake Filter
Media
TV-1400_019
Poly Ducting
TV-1400_020
Filters
NESHAP
Pocket Filter
TV-1400_009
Carbon Filter
TV-1400_008
NESHAP
Stage 2 Filter
TV-1400_010
NESHAP
Stage 1 Filter
TV-1400_011

Repair or Warranty Contact Clayton Associates, Inc. • 1650 Oak Street • Lakewood, New Jersey 08701 • P.+1-732-363-2100 F.+1-732-364-6084
TV-1400 www.DustlessMadeSimple.com • [email protected]
Page 8
1. Using a forklift, carefully remove the Tent & Vent TV-1400 from the shipping pallet.
2. Visually inspect the Tent & Vent TV-1400 to verify that no parts are missing or damaged.
3. Attach the Inlet Flange. This may ship installed.
• Using the six (6) sets of hardware provided, attach the inlet ange to the inlet opening.
GETTING STARTED
TV-1400_021
Place forks here to lift
TV-1400_022
Bolt
(x6)
Washer
(x6)
Nut
(x6)
TV-1400_023
Bolt
(x6)

Repair or Warranty Contact Clayton Associates, Inc. • 1650 Oak Street • Lakewood, New Jersey 08701 • P.+1-732-363-2100 F.+1-732-364-6084
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Page 9
4. Attach the inlet cover to the inlet ange.
• Using the 8 inch band clamp provided, attach the inlet cover to the upper inlet ange.
5. Attach the exhaust cap.
• Using the 7 inch band clamp provided, attach the exhaust cap to the lower exhaust ange.
GETTING STARTED
TV-1400_024
Inlet Flange
Inlet Cap
8” Band Clamp
TV-1400_025
Exhaust Flange
Exhaust Cap
7” Band Clamp

Repair or Warranty Contact Clayton Associates, Inc. • 1650 Oak Street • Lakewood, New Jersey 08701 • P.+1-732-363-2100 F.+1-732-364-6084
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Page 10
ALWAYS ENGAGE THE WHEEL BRAKES ONCE IN POSITION SO THAT THE UNIT DOES NOT ROLL.
1. Attach the mufer to the lower exhaust.
• Remove the exhaust cap from the lower exhaust ange and store it in the drawer.
• Use the 7 inch band clamp from the cap to attach the 12 inch mufer to the lower exhaust ange.
2. Attach the inlet extension to the inlet ange (optional).
• Remove the exhaust cap from the upper inlet ange and store it in the drawer.
• Use the 8 inch band clamp from the cap to attach the 18 inch inlet extension to the upper inlet ange.
BEFORE EACH USE
TV-1400_026
Mufer Lower Exhaust Flange
TV-1400_027
Inlet Flange
8” Band Clamp
Inlet Extension

Repair or Warranty Contact Clayton Associates, Inc. • 1650 Oak Street • Lakewood, New Jersey 08701 • P.+1-732-363-2100 F.+1-732-364-6084
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Page 11
3. Attach the exible ducting to the inlet ange (optional).
• Remove the exhaust cap from the upper inlet ange and store in the drawer.
• Use the 8 inch band clamp from the cap to attach the 15 foot inlet exible ducting to the upper inlet ange.
• Attach additional 15 foot sections as needed, up to a maximum of three (3) sections.
4. Attach the grounding cable.
• Plug a grounding cable into the grounding port next to the lower exhaust ange.
• Clamp to either the work piece or the same grounding point as the work piece.
BEFORE EACH USE
TV-1400_028
Inlet Flange
Flexible Ducting
8” Band Clamp
TV-1400_029
Grounding Jack
Grounding Cable

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Page 12
5. Attach the compressed air line.
• Verify the TV-1400 compressed air valve is in the OFF position.
• Connect the compressed air line to a compressed air source.
• Connect the compressed air line coupler to the compressed air plug on the TV-1400.
• Compressed air must be clean, dry, and oil free to prevent blockage of the pneumatic system.
• Compressed airline and ttings must have a minimum diameter of 1/2 inch.
• Compressed air supply must provide at least 90 psi.
• Compressed air supply must provide a minimum of 50 cfm.
6. Check the Filters.
• Turn the compressed air valve to the ON position to activate the TV-1400.
• Check the differential pressure gauge to determine if one or more lters need to be replaced.
• If the differential pressure gauge exceeds the maximum level specied, then one or more of the lters need to be replaced.
• Turn the compressed air valve to the OFF position to deactivate the TV-1400.
• Refer to “Change Filters” on page 15 for complete information.
BEFORE EACH USE
TV-1400_030
Compressed
Air Coupler
Compressed
Air Plug
TV-1400_031
Compressed
Air Valve
TV-1400_032
Differential
Pressure Gauge

Repair or Warranty Contact Clayton Associates, Inc. • 1650 Oak Street • Lakewood, New Jersey 08701 • P.+1-732-363-2100 F.+1-732-364-6084
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Page 13
7. Attach to tent or area to be vented.
• Insert the inlet Extension or duct extension into the area to be vented and seal with masking tape (or similar).
• Verify the area to be vented has an adequate air supply opening for make up air.
8. Attach the exhaust plenum (optional).
• Insert the end of the exhaust mufer into exhaust plenum and seal with a zip tie or masking tape.
9. Activate the TV-1400.
• Full ow on the TV-1400 is 1200 cfm.
• When activating the TV-1400, turn the compressed air valve on slowly so that the ow does not collapse the tent.
• Turn the compressed air valve to the ON position to activate the TV-1400.
BEFORE EACH USE
TV-1400_033
Exhaust Mufer
Tent
Masking Tape
Inlet Extension
Zip Tie or
Masking Tape
Exhaust Plenum
TV-1400_034
Compressed
Air Valve

Repair or Warranty Contact Clayton Associates, Inc. • 1650 Oak Street • Lakewood, New Jersey 08701 • P.+1-732-363-2100 F.+1-732-364-6084
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Page 14
The inlet bafe can accumulate a thick layer of paint overspray. It is removable to be cleaned or replaced.
1. Remove the inlet bafe.
• Carefully remove the four (4) nuts securing the bafe to the bottom of the lter compartment.
• The threaded PEM studs are part of the lter compartment and are NOT removable.
• Carefully pry the bafe off the PEM studs. Residual paint may make removing the bafe difcult.
2. Install a new or cleaned bafe.
• Position the bafe over the PEM studs in the lter compartment.
• Apply a small amount of anti-seize to the threads of the PEM studs.
• Thread new or existing 10-32 lock nuts onto the PEM studs.
• DO NOT OVERTIGHTEN.
CHANGE THE INLET BAFFLE
TV-1400_035
Inlet Bafe
Nuts (x4)

Repair or Warranty Contact Clayton Associates, Inc. • 1650 Oak Street • Lakewood, New Jersey 08701 • P.+1-732-363-2100 F.+1-732-364-6084
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Page 15
Each lter has a Part Number Label and a Flow Direction Label.
1. Stage 1 NESHAP Filter
• Part Number: 627-242401-PN99;
• Non-woven mesh with internal wire frame;
• Oriented with Air Exit Label on Air Exit side of TV-1400;
• Verify top corners are folded in before placing lid on the unit.
2. Stage 2 NESHAP Filter
• Part Number: 627-242401-PM08;
• Non-woven mesh with internal wire frame;
• Oriented with Air Exit Label on Air Exit side of TV-1400
• Verify top corners are folded in before placing lid on the unit.
3. Multi-Pocket Filter
• Part Number: 627-242415-PM14;
• Oriented with Pockets on Air Exit side of TV-1400
• Verify pockets are not caught under lter frame.
4. Carbon Filter
• Part Number: 627-242404PC-02;
• Oriented with Flow Arrows pointing to Air Exit side of TV-1400
CHANGE FILTERS
TV-1400_035
Air Exit Side
Carbon Filter
Flow Direction
Label
Top Corner
NESHAP
Stage 1 Filter
NESHAP
Stage 2 Filter
Filter Part
Number Label
Multi-Pocket Filter

Repair or Warranty Contact Clayton Associates, Inc. • 1650 Oak Street • Lakewood, New Jersey 08701 • P.+1-732-363-2100 F.+1-732-364-6084
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Page 16
5. Inspect the Filters.
• Verify the TV-1400 compressed air valve is in the OFF position.
• Unlatch the eight (8) latches securing the cover of the TV-1400.
• Standing in front of the unit, grasp each black handle and lift the cover straight up.
• Carefully place the cover in a safe location.
• Visually inspect each lter starting with the NESHAP Stage 1 lter.
• Identify the rst lter that appears restricted or damaged and replace it.
• Replace the cover and secure it by latching the eight (8) latches.
• Repeat Step 6 of “Before Each Use” on page 10 until the Differential Pressure Gauge reads below the maximum level specied.
NOTE: If the top and bottom of the NESHAP Stage 1 Filter appear to be unused, you may rotate
the NESHAP Stage 1 Filter by 90˚ and continue using it before replacement to extend
lter life.
CHANGE FILTERS
TV-1400_037
Cover Latches
(2 of 8)
NESHAP
Stage 1 Filter
Lift Cover Straight Up

Repair or Warranty Contact Clayton Associates, Inc. • 1650 Oak Street • Lakewood, New Jersey 08701 • P.+1-732-363-2100 F.+1-732-364-6084
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Page 17
TV-1400 (Sheet 1 of 5)
ILLUSTRATED PARTS BREAKDOWN
Seq Item No Description
1 627-242401-PM08 Filter Pad MERV 8 24X24 10Pk
2 627-242401-PN99 Filter Pad NESHAP 99 24X24 10Pk
3 627-242404PC-02 Carbon Filter 24X24X4 2Pk
4 627-242415-PM14 Multi-Pocket Filter 24X24X15 5Pk
5 701-05-001R Caster Fixed 5In Non-Locking
6 701-05-001SL Caster 5In Swivel Locking
7 930-043A Handle Bracket Black Nylon
8 930-043B Handle Tube Black Alminum
9 NE20181623-HNSZ Nut 5/16-18 Nylon Lock Tall SS
10 TV-1400-3 Tent Vent Lid
TV-1400_038
2
7
1
3
8
4
9
5
10
6

ILLUSTRATED PARTS BREAKDOWN
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Page 18
ILLUSTRATED PARTS BREAKDOWN
TV-1400 (Sheet 2 of 5)
Seq Item No Description
1 911-813 Mufer Felt Plain 21-1/8 X 11-7/8 X 3/8In
2 921-7000G-BC Ducting Band Clamp Galv 7In
3 921-7000G-F Ducting Flange Galv 7In X 3.625In
4 921-7000G-S12 Duct Rolled Lip Galv 7In Dia X 12In Len
TV-1400_039
2
1
3
4

Repair or Warranty Contact Clayton Associates, Inc. • 1650 Oak Street • Lakewood, New Jersey 08701 • P.+1-732-363-2100 F.+1-732-364-6084
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Page 19
ILLUSTRATED PARTS BREAKDOWN
TV-1400 (Sheet 3 of 5)
Seq Item No Description
1 911-040 Gasket, Tent & Vent Inlet Adapter
2 921-8000G-BC Ducting Band Clamp Galv 8In
3 921-8000G-F Ducting Flange Galv 8In X 3.625In
4 921-8000G-S18 Duct Rolled Lip Galv 8In Dia X 18In Len
TV-1400_040
2
1
3
4

ILLUSTRATED PARTS BREAKDOWN
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Page 20
ILLUSTRATED PARTS BREAKDOWN
TV-1400 (Sheet 4 of 5)
Seq Item No Description
1 300-210R Clamp 210 SS 1 Ear Stepless 1/2 Hose
2 600-026 Air Mover Casting
3 600-WF-1125 Washer Fiber 1-1/8 Id X 2 OD Grey
4 900-019 Grounding Jack 1/4In X 1.6In Black
5 911-041 Gasket, Tent & Vent Venturi Exhaust
6 911-813 Mufer Felt Plain 21-1/8 X 11-7/8 X 3/8In
7 915-08P Plug, 1/2 NPT, Steel, Allen Head
8 918-08BH Bulkhead, 1/2 X 1/2, Brass
9 918-08FAS FTG Brass 1/2In Barb X 1/2In NPSM Swivel
10 918-08HN Hex Nipple, 1/2 In Brass, Length 1.5 In
11 918-08MA 1/2 In MNPT To 1/2 Hose Barb
12 918-08ML08 FTB Brass Elbow 1/2In MNPT X 1/2In MNPT
13 918-08T Tee, 1/2 In Brass
14 921-7000G-BC Ducting Band Clamp Galv 7In
15 921-7000G-F Ducting Flange Galv 7In X 3.625In
16 921-7000G-S12 Duct Rolled Lip Galv 7In Dia X 12In Len
Seq Item No Description
17 922-H08PV-YL Hose Comp Air 1/2In Yellow (Per Ft)
18 922-T.25GN 1/4 In OD. Nylon Tubing Green
19 922-T.516R Tubing, 5/16 In., Red, Per Foot
20 924-0502 Valve, 1/2, MPT X FPT, Ball Valve
21 925-D40R005-01 Gauge Diff Pressure 2.5In 0-5In H2O Panel Mount
22 926-GS06B GS Filter Holder 3/8In
23 926-GS06E GS Filter Element 3/8In
24 927-04L-04F FTP, 1/4 X 1/4 Elbow, PC To FNPT
25 927-05MA-06 3/8 PC X 5/16 Tubing
26 927-08MA-08 FTG, 1/2Tx1/2P Male Conn
27 927-08R04 FTG Reducer 1/2 MPC To 1/4 PC
28 930-013 Tie Down Ring SS 7/8In
29 930-138 Zip Tie White 28-1/2In Long
30 930-020 Zip Tie 11.33 In Black
31 940-08PM FTG, Plug, 1/2 In MNPT
32 945-HSEC08X3BK Heat Shrink End 1/2In
TV-1400_041
2
7
7
12
17
27
22
32
1
1
3
8
13
18
28
23
4
9
14
14
19
29
24
5
10
15
15
20 30
25
6
11
16
21
31
26