Clayton WC-105-0 Installation guide
WARNING
Respiratory protection is recommended
operating this equipment.
WARNING
Eye protection is required when operating this
equipment.
WARNING
Hearing protection is recommended when
operating this equipment.
WARNING
Read and understand operator’s manual before
using this equipment.
SAFETY LEGEND
WARNING
WC-0 August 03, 2021
Safety – Operation – Maintenance
Keep this document in a safe place
Read and understand this manual before operating your air tool
• A HEPA Filter must be installed in this vacuum at all times.
• If this vacuum is used to collect hazardous material, appropriate personal protective equipment may be required.
• Any alteration to this equipment by a third party will nullify its warranty.
WartHog WC Power Head
Electric Industrial HEPA Vacuum
Models: WC-105-0, WC-107-0, WC-115-0, WC-202-0, WC-205-0, WC-215--0, WC-230-0,
• Designed for general cleanup and housekeeping
• Dry Recovery Only
Scan this QR code for
online instructions and
documentation, or visit
www.ClaytonHowTo.com
WC-0_cover
TABLE OF CONTENTS
Repair or Warranty Contact Clayton Associates, Inc. • 1650 Oak Street • Lakewood, New Jersey 08701 • P.+1-732-363-2100 F.+1-732-364-6084
WC-0 www.DustlessMadeSimple.com • [email protected]
Page 2
Important Safety Instructions...............................................................................................3
Applications & Environments...............................................................................................4
What’s In the Box ................................................................................................................4
Specications & Requirements............................................................................................4
Getting Started ....................................................................................................................5
Before Each Use .................................................................................................................7
Bag Filter Change................................................................................................................7
Pre‑Filter Change ................................................................................................................8
HEPA Filter Change.............................................................................................................9
Illustrated Parts Breakdown...............................................................................................10
Limited Lifetime Warranty Terms And Conditions ..............................................................13
Repair or Warranty Contact Clayton Associates, Inc. • 1650 Oak Street • Lakewood, New Jersey 08701 • P.+1-732-363-2100 F.+1-732-364-6084
WC-0 www.DustlessMadeSimple.com • [email protected]
Page 3
READ ALL INSTRUCTIONS BEFORE USING THIS APPLIANCE
When using an electrical appliance, basic precautions should always be followed, including the following:
WARNING
• Do not leave appliance when plugged in. Unplug from outlet when not in use and before servicing.
• This unit is to be used only indoors and in a dry location.
• Use only as described in this manual. Use only manufacturer’s recommended attachments.
• Do not use with damaged cord or plug. If appliance is not working as it should, has been dropped, damaged, left outdoors,
or dropped into water, return it to a service center.
• Handle provided on power head is used only for removal of power head during maintenance.
• Before separation of power head from tank, users must disengage draw latches on tank.
• Do not pull or carry by cord, use cord as a handle, close a door on cord, or pull cord around sharp edges or corners.
• Do not run appliance over cord. Keep cord away from heated surfaces.
• Do not unplug by pulling on cord. To unplug, grasp the plug, not the cord.
• Do not handle plug or appliance with wet hands.
• Do not put any object into openings. Do not use with any opening blocked; keep free of dust, lint, hair, and anything that may
reduce air ow.
• Keep hair, loose clothing, ngers, and all parts of body away from openings and moving parts.
• Turn o all controls before unplugging.
• Do not use to pick up ammable or combustible liquids, such as gasoline, or use in areas where they may be present.
• Connect to a properly grounded outlet only. Refer to “EARTHING/GROUNDING INSTRUCTIONS” on page 3.
• Do not pick up anything that is burning or smoking, such as cigarettes, matches, or hot ashes.
• Do not use without all lters in place.
• Do not allow to be used as a toy. Close attention necessary when used by or near children.
EARTHING/GROUNDING INSTRUCTIONS
This appliance must be earthed/grounded. If it should malfunction or breakdown, earthing/grounding provides a path of least resistance
for electric current to reduce the risk of electric shock. This appliance is equipped with a cord having an equipment-earthing/grounding
conductor and earthing/grounding plug. The plug must be inserted into an appropriate outlet that is properly installed and earthed/grounded in
accordance with all local codes and ordinances.
WARNING – Improper connection of the equipment-earthing/grounding conductor can result in a risk of electric shock. Check with a qualied
electrician or service person if you are in doubt as to whether the outlet is properly earthed/grounded. Do not modify the plug provided with the
appliance – if it will not t the outlet, have a proper outlet installed by a qualied electrician.
Refer to Name Plate for electrical requirements.
• USA 120 V
This appliance has a earthing/grounding attachment plug that looks like the
plug illustrated in Figure 1. Make sure that the appliance is connected to an
outlet having the same conguration as the plug. No adapter should be used
with this appliance.
• International 120 V
This appliance has an IEC 60309 120 V earthing/grounding attachment plug.
Make sure that the appliance is connected to an outlet having the same
conguration as the plug. No adapter should be used with this appliance.
• International 220 V – 240 V
This appliance has an IEC 60309 250 V earthing/grounding attachment plug.
Make sure that the appliance is connected to an outlet having the same
conguration as the plug. No adapter should be used with this appliance.
IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS
Figure 1: Earthed/Grounded Outlet and Plug
GL_002
Grounded
Outlet Box
Grounded Outlet
Grounding Pin
Repair or Warranty Contact Clayton Associates, Inc. • 1650 Oak Street • Lakewood, New Jersey 08701 • P.+1-732-363-2100 F.+1-732-364-6084
WC-0 www.DustlessMadeSimple.com • [email protected]
Page 4
• Designed for general cleanup and housekeeping.
• Dry recovery only.
Do not use this equipment for cleaning or extracting fuel residues from any vehicle or equipment.
Do not use this equipment for cleaning or extracting live sparks or burning embers.
Do not use this equipment in combustible dust or gas atmospheres.
NOTE:Clayton vacuum tanks ship in their own box and include bags, lters, and other components. These instructions assume you have
both a power head and an appropriate Clayton vacuum tank. Refer to the instruction manual included with the vacuum tank for
additional information.
PHYSICAL:
603-WC-0
Weight ............................................................................................................................................................................TBD lbs (TBD kg)
Dimensions (Diameter x Height) ............................................................................................................ 17.00 x 9.25 in (43.2 x 23.5 cm)
612-WC-0
Weight ............................................................................................................................................................................TBD lbs (TBD kg)
Dimensions (Diameter x Height) ............................................................................................................ 12.50 x 9.25 in (31.8 x 23.5 cm)
619-WC-0
Weight ............................................................................................................................................................................TBD lbs (TBD kg)
Dimensions (Diameter x Height) ............................................................................................................ 19.50 x 9.25 in (49.5 x 23.5 cm)
Sound Level........................................................................................................................................................................................... 83 dBA
POWER CONSUMPTION:
Power Rating ..............................................................................................................................................................................................2 hp
Input Power...................................................................................................................................................11.4 A @ 120Vac / 220 – 240 Vac
FILTRATION:
HEPA Filter Eciency ...............................................................................................................................................99.995% @ 0.3 μm (H14)
Filter Bag Eciency ............................................................................................................................................................. 95% @ 0.5 micron
PERFORMANCE:
Vacuum Flow ......................................................................................................................................................120 V: 105 CFM (179 SCMH)
220 – 240 V: 100 CFM (170 SCMH)
Vacuum Suction .......................................................................................................................................................120 V: 110 inH
2
O (27 kPa)
220 – 240 V: 105 inH
2
O (26 kPa)
APPLICATIONS & ENVIRONMENTS
WHAT’S IN THE BOX
WartHog WC Power Head
WC-0_001
SPECIFICATIONS & REQUIREMENTS
Repair or Warranty Contact Clayton Associates, Inc. • 1650 Oak Street • Lakewood, New Jersey 08701 • P.+1-732-363-2100 F.+1-732-364-6084
WC-0 www.DustlessMadeSimple.com • [email protected]
Page 5
1. The vacuum power head and the vacuum tank ship in separate boxes.
2. Unbox the vacuum power head.
3. Visually inspect the power head to verify that no parts are missing or damaged.
4. Familiarize yourself with the power head.
5. Power Head Vents:
• NEVER BLOCK THE POWER HEAD VENTS.
• NEVER WRAP THE POWER CORD AROUND THE POWER HEAD VENTS.
GETTING STARTED
WC-0_002
Power Cord
Filter Adapter
Power Switch
WC-0_003
Power Head
Vents
Repair or Warranty Contact Clayton Associates, Inc. • 1650 Oak Street • Lakewood, New Jersey 08701 • P.+1-732-363-2100 F.+1-732-364-6084
WC-0 www.DustlessMadeSimple.com • [email protected]
Page 6
Prepare the vacuum for use.
1.
• Unfold and u a new lter bag.
• Push the inlet tube into the hole on the cardboard collar of the lter bag.
• Grasp the sides of the cardboard collar and push it all the way onto the inlet tube.
• Verify the bottom of the collar is past the opening on the underside of the inlet tube.
2.
• Remove the Clayton HEPA timer card from the box and set aside.
• Remove the HEPA cable lock from the box and set aside.
• Remove the HEPA lter from the box and remove from plastic bag.
3.
• Holding the power head on its side, screw the new HEPA lter onto the lter adapter.
• Verify the white inner ring of the HEPA lter is fully seated against the underside of the power head.
–If it is not, rotate it clockwise until fully seated.
• Refer to the instructions included with the HEPA cable lock to install the cable lock.
4. Attach the power head.
• Position the power head on the tank.
• Rotate the power head so that the power switch on the power head is aligned with the inlet port on the vacuum tank.
• Latch the power head to the tank.
5.
• Attach the new HEPA timer card with a zip tie (included) to the top handle of the vacuum.
• Follow the directions on timer card to activate it.
GETTING STARTED
GL_005
Filter Bag
Bottom and top of
Cardboard Bag Collar
must be ush to tank
Push Cardboard Bag Collar
past this point
Tank Wall
Tank Wall
Repair or Warranty Contact Clayton Associates, Inc. • 1650 Oak Street • Lakewood, New Jersey 08701 • P.+1-732-363-2100 F.+1-732-364-6084
WC-0 www.DustlessMadeSimple.com • [email protected]
Page 7
1. Attach the vacuum hose.
• Open the Inlet Port on the vacuum tank.
• Insert the metal sleeve of the vacuum hose into the Inlet Port on the vacuum tank.
2. Plug the power head/vacuum into an appropriate outlet.
3. Activate the vacuum.
• Toggle the power switch to the ON position.
If this vacuum is used to collect hazardous material, appropriate personal protective equipment may be required.
The bag lter should be replaced when ¾ full.
1. Safe the vacuum.
• Disconnect the vacuum from power source.
• Remove all hoses from the vacuum.
2. Remove the power head.
• Unlatch the power head from the tank.
• Lift the power head and the attached HEPA lter o the tank using the top handle.
• Carefully place the power head on the oor – avoid damaging the HEPA lter.
3.
• Grasp the cardboard collar of the bag lter and slide it o the inlet port on the vacuum tank.
• Holding your hand over the opening on the bag, lift the bag out of the tank.
• Dispose of the bag according to company policy.
4.
• Unfold and u a new lter bag.
• Push the inlet tube into the hole on the cardboard collar of the lter bag.
• Grasp the sides of the cardboard collar and push it all the way onto the inlet tube.
• Verify the bottom of the collar is past the opening on the underside of the inlet tube.
continued on next page
BEFORE EACH USE
BAG FILTER CHANGE
GL_005
Tank Wall
Tank Wall
Bottom and top of
cardboard bag collar
must be ush to tank
Push cardboard bag
collar past this point
Filter Bag
Repair or Warranty Contact Clayton Associates, Inc. • 1650 Oak Street • Lakewood, New Jersey 08701 • P.+1-732-363-2100 F.+1-732-364-6084
WC-0 www.DustlessMadeSimple.com • [email protected]
Page 8
5.
• Holding the power head on its side, examine the HEPA Filter.
• Verify the white inner ring of the HEPA lter is fully seated against the underside of the power head.
–If it is not, rotate it clockwise until fully seated.
6. Replace the power head.
• Position the power head on the tank.
• Rotate the power head so that the power switch on the power head is aligned with the inlet port on the vacuum tank.
• Latch the power head to the tank.
If this vacuum is used to collect hazardous material, appropriate personal protective equipment may be required.
Replace the pre-lter every ve (5) bag lter changes or when it becomes visibly dirty.
1. Safe the vacuum.
• Disconnect the vacuum from the power source.
• Remove all hoses from the vacuum.
2. Remove the power head.
• Unlatch the power head from the tank.
• Lift the power head and the attached HEPA lter o the tank using the top handle.
• Carefully place the power head on the oor – avoid damaging the HEPA lter.
3.
• The pre-lter is wrapped around the HEPA lter and secured with Velcro.
• Find the seam and carefully peel the Velcro apart.
• Dispose of the pre-lter according to company policy.
4.
• Unfold a new pre-lter and remove the thin Velcro cover strip from the Velcro hooks.
• Wrap the pre-lter tightly around the HEPA lter.
• Secure the pre-lter by adhering the Velcro hooks to the side of the pre-lter.
5.
• Holding the power head on its side, examine the HEPA Filter.
• Verify the white inner ring of the HEPA lter is fully seated against the underside of the power head.
–If it is not, rotate it clockwise until fully seated.
6. Replace the power head.
• Position the power head on the vacuum tank.
• Rotate the power head so that the power switch on the power head is aligned with the inlet port on the vacuum tank.
• Latch the power head to the tank.
BAG FILTER CHANGE
PRE-FILTER CHANGE
Repair or Warranty Contact Clayton Associates, Inc. • 1650 Oak Street • Lakewood, New Jersey 08701 • P.+1-732-363-2100 F.+1-732-364-6084
WC-0 www.DustlessMadeSimple.com • [email protected]
Page 9
If this vacuum is used to collect hazardous material, appropriate personal protective equipment may be required.
The HEPA lter should be replaced when it is damaged, clogged, or when the HEPA timer card has reached 12 months. Never attempt to clean
the HEPA lter as this will damage it.
1. Safe the vacuum.
• Disconnect the vacuum from the power source.
• Remove all hoses from the vacuum.
2. Remove the power head.
• Unlatch the power head from the vacuum tank.
• Lift the power head and the attached HEPA lter o the tank using the top handle.
• Carefully place the power head on the oor – avoid damaging the HEPA lter.
3.
• Remove the Clayton HEPA timer card from the box and set aside.
• Remove the HEPA cable lock from the box and set aside.
• Remove the HEPA lter from the box and remove it from the plastic bag.
4.
• Holding the power head on its side cut the HEPA cable lock and remove it.
• Unscrew the HEPA lter from the lter adapter.
• Dispose of the HEPA lter according to company policy.
5. Install a new HEPA Filter
• Holding the power head on its side, screw the new HEPA lter onto the threaded lter adapter.
• Verify the white inner ring of the HEPA lter is fully seated against the underside of the power head.
–If it is not, rotate it clockwise until fully seated.
• Refer to the instructions included with the HEPA cable lock to install the cable lock.
6. Replace the power head.
• Carefully position the power head on the vacuum tank.
• Rotate the power head so that the power switch on the power head is aligned with the inlet port on the vacuum tank.
• Latch the power head to the vacuum tank.
7.
• Remove the old HEPA timer card from the power head.
• Attach the new HEPA timer card with a zip tie (included) to the top handle of the vacuum.
• Follow the directions on the timer card to activate.
HEPA FILTER CHANGE
ILLUSTRATED PARTS BREAKDOWN
Repair or Warranty Contact Clayton Associates, Inc. • 1650 Oak Street • Lakewood, New Jersey 08701 • P.+1-732-363-2100 F.+1-732-364-6084
WC-0 www.DustlessMadeSimple.com • [email protected]
Page 10
6xx-WC-0 (Sheet 1 of 3)
ILLUSTRATED PARTS BREAKDOWN
Seq Item No Description
1
350-022 Strain Relief With Pigtail Heyco SR6N3-7
2
600-A107-120 Motor Assembly 120V
3
601-021 Filter Adapter, WartHog
4
601-121 Mesh Disc, 3 in Diameter
5
601-300A Vac Head Cap Alum Black
6
601-301E Vac Head Shell Elec Cleanup Alum Black
7
900-017 Switch Rocker Round 20A 125V On Off
8
900-163N515P-30 Cord 16/3 15A Cord Lock Plug 30 ft Yel
9
911-003 Gasket WartHog Motor Bottom
10
911-011 Gasket, Filter Adapter
11
930-027 Handle, Carry, Flex Rubber
12
FE103212-HZSM-Z Hex Standoff, 10-32 MF x 3/4 in SS
13
NE10320608-HNSZ Nut 10-32 Nylon Lock SS Short
14
RE0620-SDSSS-Z Rivet Blind 3/16 x 0.625 Sealed SS (.251-.375)
15
SE103206-XPSM-Z Screw 10-32 x 3/8 in SS TORX
16
SE162005-PPSM-Z Screw, 1/4-20 x 5/16 Ph, SS
17
WE133203-RFS-Z Washer .203ID x .500OD .047H Round SS
18A
601-300B16 Vac Head Base 16 in CRS Black
18B
601-300B12 Vac Head Base 12 in CRS Black
18C
601-300B19 Vac Head Base 19 in CRS Black
WC-0_004
1
6
11
2
7
12
3
8
13
4
9
14
5
18A
10
16
17
15
WC-0_005
18B
18C
Repair or Warranty Contact Clayton Associates, Inc. • 1650 Oak Street • Lakewood, New Jersey 08701 • P.+1-732-363-2100 F.+1-732-364-6084
WC-0 www.DustlessMadeSimple.com • [email protected]
Page 11
ILLUSTRATED PARTS BREAKDOWN
6xx-WC-0 (Sheet 2 of 3)
Seq Item No Description
1 600-119 Gasket WartHog Motor Middle
2 600-QM6600-202T Motor Bypass 120V 12.3A 2HP110CFM
3 601-300C Vac Head Motor Collar CRS Chem Film
4 SE101212-PPSS-Z Screw, Sheet Metal, #10 X .750, Phillips, SS
1
2
3
4
WC-0_006
ILLUSTRATED PARTS BREAKDOWN
Repair or Warranty Contact Clayton Associates, Inc. • 1650 Oak Street • Lakewood, New Jersey 08701 • P.+1-732-363-2100 F.+1-732-364-6084
WC-0 www.DustlessMadeSimple.com • [email protected]
Page 12
ILLUSTRATED PARTS BREAKDOWN
6xx-WC-0 (Sheet 3 of 3)
Seq Item No Description
1 900-014 Jumper Wire, Grounding w/ Ring Term
2 900-017 Switch Rocker Round 20A 125V On Off
3 900-026 Flag Quick Disconnect Term .187X.032 Tab 14-16 AWG
4 900-163N515P-30 Cord 16/3 15A Cord Lock Plug 30 ft Yel
5 900-WAG-221-412 Wago 2 Wire Connector
6 900-WAG-221-413 Wago 3 Wire Connector
1
4
2
5
3
6
WC-0_007
Repair or Warranty Contact Clayton Associates, Inc. • 1650 Oak Street • Lakewood, New Jersey 08701 • P.+1-732-363-2100 F.+1-732-364-6084
WC-0 www.DustlessMadeSimple.com • [email protected]
Page 13
Warranty Terms
Clayton Associates, Inc. guarantees its manufactured products against defects in materials or workmanship and will either repair or replace
all parts that prove defective under normal use during the lifetime of the products. The warranty period shall commence from the date of paid
invoice.
This warranty does not cover (a) repairs due to normal wear, accident, neglect, misuse, or use other than as indicated in the instruction booklet
(b) products manufactured by third parties and distributed by Clayton (c) wear items such as bearings, rotor blades, regulators, valve stems,
levers, shrouds, guards, O‑rings, seals, gaskets, motor brushes, and other wearable parts.
Repair within the Continental US
During the rst 90 days of the warranty period, Clayton will provide parts and labor to the customer’s site at no charge or pay freight costs
associated with returning the products for repair to a Clayton selected service location and repair the product at no charge. Clayton personnel
will determine the best way to repair the product.
Past 90 days, Clayton will provide parts to the customer’s site at no charge or the customer may ship the product to a Clayton selected service
location at customer’s expense and Clayton will repair the product at no charge and provide return shipping.
Repair Outside the Continental US
Clayton will provide parts to the customer’s site at no charge or the customer may ship the product to a Clayton selected service location at
customer’s expense and Clayton will repair the product at no charge and provide return shipping.
Limitation of Liability
Clayton shall not in any event be liable for any damages, loss of production time or prots, whether based on contract, warranty, negligence,
strict liability or otherwise, including without limitation any consequential, incidental or special damages, arising with respect to the equipment
or its failure to operate.
Clayton Associates, Inc. makes no other warranty or representation of any kind, except that of title, and all other warranties, express or implied,
including warranties of merchantability or tness for any particular purpose, are hereby expressly disclaimed.
LIMITED LIFETIME WARRANTY TERMS AND CONDITIONS
Repair or Warranty Contact Clayton Associates, Inc. • 1650 Oak Street • Lakewood, New Jersey 08701 • P.+1-732-363-2100 F.+1-732-364-6084
www.DustlessMadeSimple.com • [email protected]
Clayton products are proudly made in the USA
This manual suits for next models
6
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