ClearSpan SunBurst Dome Premium Gothic Style 106602 User manual

©2007 ClearSpan™
All Rights Reserved. Reproduction is prohibited
without permission.
Revision date: April 2007ldg
ClearSpan™SunBurst Dome
Premium Gothic Style
Photo may show a different but similar model.
STK# DIMENSIONS
106602 16' W x 16' L
106603 16' W x 20' L
106604 16' W x 24' L

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CLEARSPAN™SUNBURST POLY BUILDINGS
2
YOU MUST READ THIS DOCUMENT BEFORE YOU
BEGIN TO ASSEMBLE THE SHELTER.
Thank you for purchasing this ClearSpan™ SunBurst
shelter. When properly assembled and maintained, this
product will provide years of reliable service. These
instructions include helpful hints and important information
needed to safely assemble and properly maintain the
shelter. Please read these instructions before you begin.
If you have any questions during the assembly, contact
Customer Service for assistance.
SAFETY PRECAUTIONS
Wear eye protection.
Wear head protection.
Wear gloves when handling metal tubes.
Use a portable GFCI (Ground Fault Circuit Interrupter)
when working with power tools and cords.
Do not climb on the shelter or framing during or after
construction.
Do not occupy the shelter during high winds,
tornadoes, or hurricanes.
Provide adequate ventilation if the structure is
enclosed.
Do not store hazardous materials in the shelter.
Provide proper ingress and egress to prevent
entrapment.
ANCHORING INSTRUCTIONS
Prior to assembling this shelter, please read the MUST
READ document included with the shipment.
WARNING: The anchor assembly is an integral part
of the shelter construction. Improper anchoring may
cause shelter instability and failure of the structure.
Failing to anchor the shelter properly will void the
manufacturer’s warranty and may cause serious injury
and damage.
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LOCATION
Choosing the proper location is an important step before
you begin to assemble the structure.
The following suggestions and precautions will help you
determine whether your selected location is the best
location.
Never erect the structure under power lines.
Identify whether underground cables and pipes are
present before preparing the site or anchoring the
structure.
Location should be away from structures that could
cause snow to drift on or around the building.
Do not position the shelter where large loads such as
snow and ice, large tree branches, or other overhead
obstacles could fall.
SITE
After choosing a location, proper preparation of the site is
essential. Follow the information below.
A level site is required. The site must be level to
properly and safely erect and anchor the structure.
For sites that are not concrete or gravel, placing wood
blocks or other suitable supports under each rafter leg
helps prevent the pipes from sinking or working into the
site. (Does not apply to frames set with ground posts.)
Drainage: Water draining off the structure and from
areas surrounding the site should drain away from the
site to prevent damage to the site, the structure, and
contents of the structure.
WARNING: The individuals assembling this structure
are responsible for designing and furnishing all
temporary bracing, shoring and support needed during
the assembly process. For safety reasons, those who
are not familiar with recognized construction methods
and techniques must seek the help of a qualified
contractor.
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CLEARSPAN™SUNBURST POLY BUILDINGS
3
ASSEMBLY PROCEDURE
Following the instructions as presented will help ensure
the proper assembly of your shelter. Failing to follow these
steps may result in an improperly assembled and anchored
shelter and will void all warranty and protection the owner is
entitled to.
The steps outlining the assembly process are as follows:
Verify that all parts are included in the shipment. Notify
Customer Service for questions or concerns.
Read these instructions, the Must Read document, and
all additional documentation included with the shipment
before you begin assembling the shelter.
Gather the tools, bracing, ladders (and lifts), and
assistance needed to assemble the shelter.
Check the weather before you install the main cover
and any panels (if equipped). Do not install covers or
panels on a windy or stormy day.
Re-evaluate the location and site based on the
information and precautions presented in the
documentation included with the shipment.
Prepare the site (if applicable).
Assemble the frame components in the order they are
presented in these instructions.
Assemble the frame including the struts (if equipped).
Consult the MUST READ document and properly
anchor the assembled frame.
Install, tighten, and secure the end panel and main
cover (if equipped). This applies to fabric covers that
stretch over the frame assembly. Your shelter may
include roof panels or side panels or both.
Read the care and maintenance information at the end
of these instructions.
Complete and return all warranty information as
instructed.
LIST OF WORDS AND PHRASES
Before you begin, it is important to become familiar with the
words and phrases used in this instruction manual.
These words and phrases are common to most
ClearSpan™ shelters and identify the different parts of
the shelter. (Some are used in this document. Others may
not apply to this particular shelter.) These terms describe
the shipped parts and can also be found on the materials
list/spec sheets included with the shipment. To aid in the
assembly, read through the following definitions before you
begin to assemble your shelter.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
Conduit: An assembly of pipes used to secure the
main cover and end panels (if equipped). Purlins and
some strut assemblies also consist of connected pipes
to form a conduit. Each pipe joint of a conduit assembly
is secured with a self-tapping Tek screw.
Coupler or Fitting: A part of the frame assembly
where legs, purlins and rafter pipes are inserted and
secured. In most instances, 3-way and 4-way couplers
are used. In some larger applications, couplers are
used to secure the joints of the different rafter sections
during the assembly of the rafters. Some shelters do
not use couplers.
Foot or Rafter Foot: The part attached to and found
at the base of the rafter or leg of the shelter.
Depending on the shelter, the foot is an optional
purchase. Some shelters do not offer an optional foot.
Some use 1-way connectors; others use ground posts.
Must Read Document: This document includes
building and shelter anchoring instructions, steps for
end wall reinforcement, safety precautions, and notices
and warnings. The Must Read document is sent with all
shelters and buildings. If you did not receive a Must
Read document, contact Customer Service to request
one.
On-Center: Term used to describe a measurement
taken from the vertical center of the rafter or frame
member to the vertical center of another.
Purlin: The pipe assembly that runs perpendicular to
the rafters or framework that supports the main cover.
Purlins are found on the sides and roof areas of the
assembled frame, are evenly spaced, and typically run
from the front to the back of the shelter.
Plain or Straight Pipe: A term used to describe a pipe
that has the same diameter or width throughout its
entire length.
Strut: A strut is usually a length of pipe with two
flattened ends and is used for diagonal bracing of the
shelter frame. A strut is typically secured to the frame
work by special brackets and bolts.
Swaged End or Swaged Pipe: The term “swaged''
refers to the tapered end of the pipe or tube. Swaged
ends of a pipe can be inserted into couplers and the
straight ends of other pipes.
Tek Screw: Aself-tapping fastener used to secure pipe
joints and to fasten brackets to rafters.
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CLEARSPAN™SUNBURST POLY BUILDINGS
4
REQUIRED TOOLS
The following list identifies the main tools needed to
assemble the shelter. Additional tools and supports may be
needed depending on the structure, location, and
application.
Tape measure or measuring device
Variable speed drill and impact driver (cordless with
extra batteries works best)
Wrench, ratchet and socket (recommended)
Two ropes long enough to reach over the shelter
Hammers and gloves
Metal file and metal-cutting saw
Duct tape (supplied by customer)
Box cutter, utility knife, or scissors
Ladders, work platforms, and other machinery for lifting
designed to work safely at the height of the shelter
UNPACK AND IDENTIFY PARTS
The following steps will ensure that you have all the
necessary parts before you begin to assemble the shelter.
Unpack the contents of the shipment and place where
you can easily inventory the parts. Refer to the Bill of
Materials/Spec Sheets.
Verify that all parts listed on the Bill of Materials/Spec
Sheets are present. If anything is missing or you have
questions, consult the Pictorial Parts Guide and all
shelter diagrams for clarification, or contact Customer
Service.
NOTE: At this time, you do not need to open the plastic
bags containing smaller parts such as fasteners or
washers.
QUICK START GUIDE
For a quick overview of this shelter and its components,
consult the Quick Start Guide at the back of these
instructions.
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1.
2.
Space below is reserved for customer notes.

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CLEARSPAN™SUNBURST POLY BUILDINGS
5
The following graphics and photos will help you identify
the different parts and show you how they are used.
(Not all parts are shown.)
102856
End Clamp
102548
Cross Connector QH1061
Ratchet
Swaged
Unswaged
Swaged and Unswaged Rafter Sections
(not all pieces are shown)
Zippered End Panel
103620b
Plain End Strap
FA4482B
Tek Screw
100441
Nut Setter
CC6213
Fabric Clip
QH1400
QH1402
QH1404
Band Clamps
102947
D-ring Strap
FAG336B & FALB02B
Hex Bolt & Hex Nut 104074
Square-to-Round Tube
Connect Bracket
QH1330
Variable Angle
Bracket

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CLEARSPAN™SUNBURST POLY BUILDINGS
6
Sunburst Dome Premium
Gothic Style
Strut
End Rafter
Purlins
Interior Rafter
Ground Post
Base Rail
ATTENTION: Dashed lines
represent the ground level.
OVERVIEW
This section is an overview of the process for assembling
your shelter. The illustration below helps identify the main
parts of the shelter frame. (Length and design may vary.)
Locate the required parts for each assembly procedure.
Assemble the rafters and frame.
Prepare and attach end panels and main cover.
1.
2.
3.

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CLEARSPAN™SUNBURST POLY BUILDINGS
7
LAY OUT THE BUILDING SITE
After the site is prepared, lay out the building site.
Taking these steps before assembling the shelter saves
time and ensures that the structure is positioned as
desired.
Ground posts must be driven to the proper depth. Width of
the shelter is measured from the center of one ground post
to the center of the remaining ground post.
SQUARE THE SITE
Gather the parts:
Ground posts
5/16" x 2-1/2" machine bolts (FAG336B)
5/16" zinc nuts (FALB02B)
Identify a corner where a ground post will be positioned
and drive the first ground post into the ground.
NOTE: Insert the ground post driver into the top of
the ground post to protect the post and drive the post
into the ground. The top of the post will be one (1) foot
above the finished grade when properly driven.
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1.
Use a transit or line level to drive the second corner
post to the same depth as the first ground post.
Sting a line at least as long as the building from the first
stake at 90°.
NOTE: A transit can be used to ensure an accurate 90°
angle, or the 3-4-5 rule can be used. Refer to diagram.
Using multiples of 3-4-5 such as 6-8-10 or 12-16-20
helps to maintain an accurate 90° angle.
3.
4.
After squaring the position of the building, measure
the length (center-to-center) and drive the next corner
ground post.
Repeat the same step for the last corner post.
NOTE: The distance measured diagonally between
corner posts must be equal for the building to be
square.
Check all dimensions (and adjust if needed) before
driving the remaining posts to the required height.
After all corner posts are accurately installed, tie a
string line between the tops of the corner ground posts
on the same side of the shelter. The string is used to
identify the tops of all remaining ground posts. The
string must remain tight and level.
Use a tape measure to mark the 48" on-center
locations of the remaining ground posts.
Drive the remaining ground posts into the ground at the
required 48" on-center width and the height identified
by the string.
NOTE: Verify that the holes in the ground posts are in
the proper position and that each post is plumb and
driven to the correct depth.
Continue with the Rafter Assembly steps that follow.
5.
6.
7.
8.
9.
10.
11.
ATTENTION: Position the pre-drilled holes facing to the
inside/outside of the shelter so they can be aligned with
the bolt holes in the rafter legs.
To align the bolt holes in the ground posts with those
in the rafter after driving the ground posts, insert a
tapered rod or pry bar into a ground post bolt hole and
turn the post using the rod or pry bar.
After the first corner ground post is in place, string a
line the width of the building (center-to-center) and
drive the second ground post into the ground just
enough to hold it in place.
2.
Ground Post
Outside of
Shelter
Inside of
Shelter Front or
Back

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CLEARSPAN™SUNBURST POLY BUILDINGS
8
ASSEMBLING THE PREMIUM GOTHIC STYLE FRAME
COMPONENTS
After the site is prepared and an inventory of parts is
complete, continue with the rafter assembly.
NOTE: All rafter assemblies consist of rafter tubes and
purlin clamps. Consult the rafter diagram in the Quick
Start section of these instructions before and during the
rafter assembly process for additional details.
Assistance is required to assemble the frame.
RAFTER ASSEMBLY
Gather the Parts:
Rafter pipe (#16H16AD)
Rafter pipe (#14H16B)
Rafter pipe (#166S036)
End clamp (#102856)
Tek screw (#FA4482B)
Nut setter (3/8'' x 2-9/16" magnetic)
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END RAFTER ASSEMBLY
The end rafters include purlin end clamps and band
clamps. Install the purlin end clamps before the different
pipes of the rafters are connected. The band clamps for the
side struts are installed when the two (2) end rafters are set
onto the ground posts.
Select the five (5) pipes needed to assemble the first
end rafter and arrange on a level surface.
1.
Slide six (6) end purlin clamps (two on each side of the
peak) over the rafter pipes. Position the end clamps as
shown below.
2.
NOTE: Position all clamps as shown. Use a piece of
duct tape (customer-supplied) to keep the clamps from
sliding when the rafter is set in place.
After slipping the clamps over the rafter pipes, insert
the swaged end of the rafter pipes into the plain ends
of the pipes to assemble the rafter.
NOTE: The end clamps at the lower end of the rafter
legs will sit on top of the ground posts when the rafter
is set into position.
Once the rafter is assembled, reposition the top purlin
clamps over the pipe joints and install a Tek screw
through the rafter pipes to secure each joint.
3.
4.
IMPORTANT: To prevent damage to the cover and end
panels (if equipped), position the Tek screws so the
heads do not contact the cover when it is installed.
Repeat steps for to assemble the remaining end rafter
and set both end rafters aside.
5.
End clamp as seen from inside the assembled frame.
End clamp as seen from inside the assembled frame.
(#16H16AD)
(#166S036)
(#14H16B)

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CLEARSPAN™SUNBURST POLY BUILDINGS
9
INTERIOR RAFTER ASSEMBLY
Complete the following steps for the interior rafters.
Select the pipes for the first interior rafter assembly and
position these on the ground as shown.
1.
IMPORTANT: Interior rafters do not use end clamps.
Instead, cross connectors are attached during the
frame assembly.
Insert the swaged ends of the rafter pipes into the plain
ends of the pipes and secure each joint with a Tek
screw.
2.
NOTE: For longer frames, it may be easier to assemble
a few rafters at a time and then begin to assemble the
frame. Position Tek screws so they will not contact the
cover when the frame is assembled.
Continue with the frame assembly procedures.3.
RAFTER ASSEMBLY (CONTINUED) FRAME ASSEMBLY
After all ground posts are driven in place and rafters are
assembled, assemble the frame.
NOTE: The baseboards (strongly recommended) shown
in some diagrams throughout these instructions are
not included and must be supplied by the customer.
Contact Customer service at 1-800-245-9881 to purchase
baseboards, or for additional information.
ASSEMBLE AND PRE-MARK THE PURLINS
The following steps describe one way to speed the
assembly process and eliminate the need to measure each
purlin as it is installed. Pre-marking the purlins ensures that
an accurate spacing of the rafter assemblies is achieved
and maintained during assembly.
Gather the parts:
Pipe 1.315'' x 75'' swaged (#131S075)
Pipe 1.315'' x XX'' plain (#131P0XX)
Marker and tape measure
NOTE: The purlins are part of the assembled frame and
run perpendicular to the rafter assemblies. Each purlin
consists of 1.315" x 75" (#131S075) swaged pipes (number
is determined by shelter length) and one (1) 1.315" x XX"
(#131P0XX) plain pipe.
The XX" represents the remaining length required to reach
the end of the shelter. Consult the Spec Sheet for part
identification.
Select the required pipe sections for one purlin and
connect these by inserting the swaged ends of the
pipes into the plain ends until the entire purlin is
assembled.
NOTE: Assemble the purlins in a location that is
accessible during the assembly of the frame, but will
not interfere with the process of lifting and setting the
rafters.
Verify that each pipe joint is properly seated.
NOTE: These pipes must be separated during the
assembly procedure. Do not fasten them together at
this time.
For the 48" rafter spacing, measure forty-eight and
three-quarters inches (48-3/4") from one end of the
assembled purlin and mark the distance on the pipe.
NOTE: This first measurement is three-quarters (3/4)
of an inch longer than the on-center rafter spacing
to account for the length of purlin pipe that extends
through the end purlin clamp of the first end rafter.
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1.
2.
3.
(#16H16AD)
(#166S036)
(#14H16B)

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CLEARSPAN™SUNBURST POLY BUILDINGS
10
FRAME ASSEMBLY (CONTINUED)
From the location marked in the previous step,
measure forty-eight inches (48") and make another
mark on the assembled purlin.
Continue to mark the purlin in 48" intervals until all
locations are marked. These marks help to maintain
the 48" on-center rafter spacing of the shelter during
assembly.
Repeat this procedure until all assembled purlins are
marked.
After assembling all rafters and pre-marking the purlins,
assemble the frame.
4.
5.
6.
7.
ASSEMBLE THE FRAME
ATTENTION: Rafter assemblies are bulky and difficult to
handle. Use assistants and the proper lifts when setting the
rafters on the ground posts.
Gather the parts:
All rafter assemblies and pre-marked purlins
Band clamps (#QH1400 & QH1402) and cross
connectors (#102548)
5/16" x 2-1/2" bolts (FAG336B) and 5/16" zinc nuts
(FALB02B)
Lifts, ladders, and assistants and rope or cable (or
other bracing materials)
Remove the bottom end clamps on the end rafter, slide
a band clamp (QH1402) onto each end rafter leg and
replace the end clamps.
Carefully stand the first end rafter and place the leg
pipes in the first set of ground posts.
Brace the rafter in place to keep it straight. Depending
on the frame size, a lift and additional assistants may
be needed.
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1.
2.
Rafter shown differs in design.
Secure the leg pipes to the ground posts using the
5/16" x 2 1/2" machine bolts and nuts.
3.
Rafter shown differs in design. Photo shows how to brace rafter in
place using ropes. Boards or cable can also be used for bracing.
NOTE: Insert a tapered pry bar into the bolt holes of
the ground posts and twist the ground post to align the
holes with the rafter.
Use rope or cable to temporarily brace the rafter in
position. Bracing is removed after more rafters are set.
4.
Carefully position the first interior rafter in place and
secure the leg pipes to the ground posts.
5.
Rafter shown differs in design.
1st Interior Rafter End Rafter
Inside of
Shelter
Outside of
Shelter
End
Clamp
Ground
Post
End Rafter NOTE: Position the
nuts to the inside of
the shelter to prevent
damage to the main
cover when it is
installed.

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CLEARSPAN™SUNBURST POLY BUILDINGS
11
FRAME ASSEMBLY (CONTINUED)
As the second rafter is steadied, remove one section of
pipe from one assembled purlin.
NOTE: Work from the end of the purlin where the
first measurement was taken during the pre-marking
procedure.
Insert the purlin pipe through an upper end clamp of
the end rafter and through a cross connector placed in
the same position on the interior rafter. Consult Quick
Start section for purlin location per frame.
6.
7.
Align the plain end of the purlin with the center of the
end rafter and rotate the purlin pipe so that the first
mark is visible (near the clamp of the interior rafter).
8.
Tighten the end clamp and secure it to the rafter with a
Tek screw.
Install a Tek screw through the end clamp and into the
purlin pipe to secure clamp to the purlin pipe.
9.
10.
Purlin
End Rafter
Move to the interior rafter and align the mark on the
purlin with the center of the rafter to maintain the proper
spacing.
11.
Interior Rafter Align mark with
center of rafter.
Purlin
Verify that the rafter spacing is forty-eight inches (48")
on-center (adjust as needed) and tighten the cross
connector.
Secure the cross connector to the rafter using a Tek
screw. See Quick Start section if needed.
Repeat Steps 6-12 to install the first section of each
purlin assembly for the first two rafters.
12.
13.
14.
ATTENTION: Slide a band clamp (QH1400) onto the
bottom purlins before connecting the purlin to the first
interior rafter. This band clamp is used for installation of
struts later in these instructions.
Choose another interior rafter assembly and set it in
position.
DO NOT USE THE REMAINING END RAFTER.
15.
Interior Rafter
End Rafter
Do not allow the
purlin to extend
beyond the end
rafter.
End rafter view Interior rafter view
16' wide
center-to-center
Dashed line
shows ground
level.
QH1400

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CLEARSPAN™SUNBURST POLY BUILDINGS
12
Secure the rafter legs to the ground posts as previously
described and steady the rafter.
NOTE: Insert a tapered pry bar into the bolt holes of
the ground posts and twist the ground post to align the
holes with the rafter bolt holes if needed.
Remove another section of purlin pipe from each pre-
marked purlin assembly and attach these to the rafter.
Verify that the distance between the rafters is 48"
center-to-center. Adjust the rafter forward or backward
as needed to maintain this dimension.
Secure the purlin pipe joint with a Tek screw.
Repeat the above steps as needed to stand and secure
the remaining interior rafters and purlins to complete
the frame assembly.
Attach and secure the remaining end rafter to the
ground posts, and attach the purlins to it. Verify that the
end clamps are positioned with the nut and bolt to the
inside of the assembled frame. Refer to the Quick Start
section and previous diagrams if needed.
NOTE: If the last end rafter is plumb and the purlin
extends beyond the end of the rafter, verify that the
correct pipe was used, and cut the last section of purlin
pipe to the required length.
16.
17.
18.
19.
20.
21.
FRAME ASSEMBLY (CONTINUED)
Dashed line shows
ground level.
Frame length may differ from actual frame.
Once all rafters are set and all purlins are in place and
secure, return to each pipe splice of each purlin and
verify that a Tek screw is installed. Install a Tek screw if
needed.
Remove any temporary bracing (if needed) and install
the baseboards (recommended) and the side struts.
22.
23.
BASEBOARD INSTALLATION (RECOMMENDED)
The baseboard (strongly recommended) is supplied by the
customer and is attached at ground level along both sides
of the frame. It helps keep the ground posts in place and
also prevents the frame from working into the ground when
anchored. Continue with the strut installation if baseboards
are not used.
Attach the baseboards to the frame on the outside of the
ground posts at this time.
Gather the parts:
Treated or recycled plastic lumber (supplied by
customer)
1/4" x 4" carriage bolts and 1/4" nuts
NOTE: The following procedure describes one way to
install the recommended baseboards. The size and
type of the baseboard chosen may require the use of
alternative steps. When properly installed, baseboards
run the length of the frame.
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NOTE: The boards should be at ground level or slightly
into grade to prevent the shelter from sinking and to
create a seal along the bottom.
After installing the baseboards, continue with these
instructions.
Ground
Level
Inside of
Shelter
Outside of
Shelter
On the outside of the frame, attach the first baseboard to
the ground posts using the 1/4" x 4" carriage bolts and
nuts. Continue adding baseboards to complete the first
run. Use a short section of baseboard to secure separate
baseboards at a splice between posts. Fasteners and
splice materials are supplied by the customer.

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CLEARSPAN™SUNBURST POLY BUILDINGS
13
SIDE STRUT INSTALLATION
There are four (4) side struts for the shelter. These struts
are positioned between the end rafters and the first interior
rafter on each side of the shelter.
Complete these steps to install the four (4) side struts:
Gather the parts:
Struts
QH1400 and QH1402 band clamps (previously
installed)
Locate one strut and position it between one end rafter
leg and the leg of the first interior rafter as shown
below.
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1.
Attach one end of the strut to the band clamp as shown
in the diagram below.
2.
Strut
End Rafter
Band Clamp
Attach the remaining end of the strut to the bottom
purlin using a nut and bolt. See the diagram below
3.
Repeat the above steps to attach the remaining side
struts to the shelter.
After securing the struts, verify that all clamps are
secured with a Tek screw to the rafters.
Verify that each pipe splice (purlin and rafter) is
secured with a Tek screw.
Complete the next procedure to anchor the assembled
frame.
4.
5.
6.
7.
ANCHOR THE ASSEMBLED FRAME
At this point, anchor the shelter frame. Consult the
MUST READ document for anchoring information and
suggestions. Please call customer service at 1-800-245-
9881 for additional anchoring information.
CAUTION: The anchor assembly is an integral part of
the shelter construction. Improper anchoring may
cause instability and failure of the structure to perform
as designed. Failing to anchor the shelter properly
will void the manufacturer’s warranty and may cause
serious injury and damage.
NOTE: Head of bolt on the band clamp must face the
toward the outside of the shelter.
Strut
End Rafter
Interior
Rafter
Customer supplied
baseboard.
Ground
Level
Purlin
FINISH ROUGH EDGES
Gather the parts:
Duct tape (supplied by customer)
Metal file
Check for any sharp edges on the frame and file them
smooth so they will not cut the cover.
Apply two layers of heavy duct tape on all pipe
connections and clamps that may contact the cover.
Continue with the end frame installation.
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1.
2.
3.

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CLEARSPAN™SUNBURST POLY BUILDINGS
14
INSTALL THE END FRAME BASE RAIL
Refer to the end frame diagrams (Quick Start section) for
connection details. The materials and parts needed to
assemble the end wall frame include:
2" x 2" x 96" square tube (#104076)
Square tube connector (#104628)
Band clamps (#QH1404)
Square-to-round tube connect bracket (#104074)
Carriage bolt (#FAH320) and nut (#FALB32B)
Tek Screws (#FA4482B)
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Continue with the following steps to assemble the end wall
frame.
Install a band clamp around each ground post of the
end rafter at one end of the frame.
1.
NOTE: Verify that the correct band clamp is used for
the ground post and position the clamp as shown
above. View shows rail as seen from outside the frame.
Take two 96" square tubes and connect these using
Tek screws and a 104628 square tube connector.
2.
Measure the distance between the band clamps
installed in Step 1 and cut the assembled base rail to
the required length (if needed). See note that follows
before cutting the base rail.
3.
Square-to-Round
Tube Connect Bracket
(#104074)
NOTE: When cutting the base rail to the proper length,
remember to subtract 1-3/4" for each of the square-to-
round tube brackets (#104074), which are attached to
the ends of the base rail tube.
Once the base rail is cut to the correct length (if
needed), use a 104074 bracket as a template to mark
the bracket hole location on the base rail at each end.
Drill a 5/16" hole through the base rail for the 104074
brackets and attach the brackets to the base rail as
shown above using the 5/16" carriage bolts and nuts.
Position the base rail on the ground between the legs
of the end rafter and temporarily secure the tube to the
band clamps on the ground posts as shown.
This base rail will be directly below the end rafter. Do
not tighten the band clamp bolts at this time. The base
rail must remain loose for the installation of the end
panel.
4.
5.
6.
Repeat the steps to assemble and install the base rail
for the remaining end wall.
7.
Ground Post
QH1404
Band Clamp
Rafter Leg
Base Rail Tube
104074
Ground Level
Tek Screws
2" x 2" x 96"
Tubes
104628 Square
Tube Connector
NOTE: Mark the center of the connector (white dashed line
above) and slide each 96" tube to that mark and secure
with Tek screws.

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CLEARSPAN™SUNBURST POLY BUILDINGS
15
ATTACH END PANELS
CAUTION: To prevent damage, do not install end
panels on a windy day.
Gather the parts:
End panels
Fabric clips #CC6213 (Divide the quantity in half. Half
is used for each end panel installation.)
Tek screws (#FA4482B)
FAMF01B fender washers: (Set four (4) washers aside
for main cover installation and divide the remaining
quantity in half. Half is used for each end panel.)
Measuring tape and utility knife
Assembly Procedure
Spread an end panel out on the ground at the desired
end of the frame and center the end panel as needed.
With the proper lift (or ladders) positioned inside the
frame, pull the end panel up and over the top of the
end rafter.
Verify that the panel is at the desired height and secure
the end panel to the backside of the end rafter at the
top, center position using a fabric clip and Tek screw.
NOTE: Use the zippered door openings as guides
when positioning the panel on the end rafter so that the
panel is installed at the proper height.
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1.
2.
3.
Moving outward in both directions, continue attaching
fabric clips to secure the end panel to the rafter. Evenly
space the fabric clips and work toward the ground.
NOTE: Keep the panel stretched during this step to
reduce wrinkles in the panel. Do not over stretch the
panel. End panel shown may differ from actual panel.
4.
With the base rail loosely attached, pull the bottom
edge of the end panel under the base rail. Verify that
the door entrance remains accessible (if applicable).
With the end panel edge pulled into position, tighen the
band clamps to secure the base rail to the frame. Also,
install a Tek screw through each band clamp to secure
the clamp to the ground post.
On the inside of the frame, pull the end panel edge
around the base rail. Trim the panel as needed to wrap
evenly around the base rail and the end rafter legs.
5.
6.
7.
Attach the end panel to the top of the base rail using
Tek screws and fender washers. DO NOT attach door
opening to the base rail. (May not apply to all end panel
designs.)
Repeat the same steps to secure the other end panel
to the frame using the remaining fabric clips.
NOTE: The end panels may be shipped as untrimmed
rectangular pieces. If so, use scissors to trim the
excess end panel material from inside the frame after
attaching the panels to the end rafters.
Continue by installing the remaining end wall framing.
8.
9.
10.
Ground Level
Tek Screw
and Washer
Ground Level
Base Rail

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CLEARSPAN™SUNBURST POLY BUILDINGS
16
INSTALL ADDITIONAL END WALL FRAMING
Additional 2" x 2" x 96" square tubing has been included
for the vertical frame members of the end wall. These
tubes when installed provide additional support for the end
panels.
The positions of these remaining frame members depends
on the end panel and the door openings in those end
panels.
Use the end panel at each end as a guide when installing
the remaining end wall frame members.
ATTENTION: During the installation of these final end wall
frame members, it may be necessary to remove some of
the fabric clips to install the band clamps in the desired
locations. These band clamps are used to secure the top of
each vertical end wall frame tube to the end rafter.
Use these parts when installing the end wall verticals:
QH1330 variable angle brackets (6)
2" x 2" x 96" square tubing
Tek screws
Square-to-round tube connect bracket (#104074)
Carriage bolt (#FAH320) and nut (#FALB32B)
QH1402 band clamps
Consult the following diagrams and steps to install the final
vertical end wall frame members:
Determine where you want to install the vertical end
wall frame tubes.
Consider how the shelter will be used and the location
of the doors when installing these vertical tubes.
Vertical frame members work best for additional
support when placed along the vertical zippers of a end
panel when possible.
Consult the following diagrams to attach the 2" x 2"
tubes to the base rail and end rafter.
NOTE: Cut the 2" x 2" tubes to length if needed.
Once the vertical end frame members are installed,
continue with the installation of the main cover.
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1.
2.
3.
End frame above is used as an example only. The positions of the
vertical frame members will vary and depends on application, end
panel design, and location of the zippered doors.
The diagram shows one possible location of the frame members
for a pedestrian door. Larger zippered doors will require different
locations.
End panel is not shown in the above diagram. Frame may differ
from actual end wall in design. Ratchets are installed later.
Consult the diagrams in the Quick Start section of these
instructions for additional details.
NOTE: Loosen the top of the end panel (if needed) to install the
band clamps around the end rafter and then reinstall the fabric
clips.
Use the QH1330 brackets to attach the vertical frame tubes to the
base rail and to attach the header between the tubes (if used).
Ground Level
Ground Post
2" x 2" Tube 2" x 2" tube cut to
length and used
for a header.
QH1330
Base Rail
QH1330 Base
Rail

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CLEARSPAN™SUNBURST POLY BUILDINGS
17
PREPARE MAIN COVER
Gather the parts:
Ratchets
Pipe 1.315'' x 75'' swaged
Pipe 1.315'' x XX'' plain
Cover
Tek Screws
Assembly Procedure
The main cover is attached to one side of the shelter using
D-ring straps. It is stretched and secured to the remaining
side with straps and ratchets.
The ends (front and back) are secured to the bottom of
each end panel corner with a ratchet attached to the base
rail. The straps to secure the ends of the main cover come
pre-installed.
NOTE: When handling the main cover and setting it in
position, do not pull on the end straps. They will pull out of
the cover.
WARNING: To prevent damage to the cover and to
prevent serious personal injury, DO NOT attempt to
install the main cover on windy days.
Fasten a ratchet to the base rail with a Tek screw in the
bottom hole of the ratchet as shown below. Position the
ratchet about 6'' in from the end rafter leg. Repeat this
step at the remaining corners.
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1.
Assemble two main cover conduits. Start each conduit
assembly with one plain pipe and add swaged pipes to
arrive at the correct length. This conduit is identical to
the purlins that are attached to the frame.
2.
NOTE: Duct tape (supplied by customer) Tek screws to
prevent damage to main cover.
These cover conduits are inserted into the pockets
sewn into the main cover. The conduits are used to
tighten and secure the main cover.
After assembling the cover conduits, locate the main
cover and unfold it on a clean, smooth surface near the
frame.
NOTE: Unfold the main cover with the inside surface
facing up.
Locate the cover ends with strapping and align with the
front and back of the shelter.
Insert the cover conduits into the pockets of the main
cover.
3.
4.
5.
NOTE: Shelter shown above may be a different model.
Drawing is used for illustration purposes only.
Cover Conduits
Cover
Ends w/
Strapping
Locate all sections of pipe needed to assemble
the cover conduit.
Insert the swaged end of each pipe into the
plain end of another pipe until the conduit is
assembled.
Secure each pipe joint with a Tek screw.
a.
b.
c.
End Panel
Ratchet
Tek Screw
6"
End Rafter Leg

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CLEARSPAN™SUNBURST POLY BUILDINGS
18
On the side of the shelter where the D-ring straps are
located, lift the main cover skirt and cut a slit through
the main cover pocket at the rafters identified by the
arrows above.
6.
Once the main cover is pulled into position, center the
cover on the frame and remove the ropes. Loosely
secure the ends of the cover to the ratchets attached to
the front and back end panel conduits.
ATTENTION: Do not tighten the straps at this time
Place the D-ring straps on the ground along one side
of the shelter beside the rafters identified by the arrows
below. Place the plain straps and ratchets on the
opposite side of the shelter at the same rafters as the
D-ring straps.
4.
5.
ATTACH MAIN COVER
Gather the parts:
Main cover (with conduits already inserted)
Ropes long enough to reach over the frame (provided
by customer)
Ratchets
D-ring straps and plain straps
Tek screws
Box cutter or utility knife
Assembly Procedure
To pull the cover over the frame, attach a rope to each
end of the cover conduit. Wrap the rope around the
conduit a few times to prevent it from slipping off.
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1.
NOTE: Depending on the length of the cover it may
be necessary to attach additional ropes to the cover
conduit between the end ropes by cutting a small
opening in the cover pocket and tying the rope around
the conduit. DO NOT cut through the main cover. Cut
through the conduit pocket only.
With all ropes attached to the cover conduit, lift the
conduit and carry the cover toward the base of the
frame.
Toss the ropes over the frame and pull the cover into
position. One person is required at each rope.
2.
3.
NOTE: Shelter shown above may be a different model.
Drawing is used for illustration purposes only.
Cover
Conduit
Ropes
Verify that the cover is centered on the frame side-to-
side and end-to-end.
7.
NOTE: Diagram above is an example of the 16' shelter.
Consult the Side Profile diagrams in the Quick Start
section for your frame.
Ground Level

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CLEARSPAN™SUNBURST POLY BUILDINGS
19
Thread the D-ring strap through the slit in the cover
pocket, wrap it around the cover conduit, and attach
the strap assembly to the rafter.
8.
NOTE: Verify that the cover is centered side-to-side
before attaching the D-ring straps.
Repeat the steps for the remaining D-ring straps.
NOTE: D-ring straps are attached to one side of the
shelter. Ratchets are attached directly across from the
D-ring straps on the same rafter assembly.
Move to the other side of the shelter and attach the
ratchets to the rafters. Use the cover conduit as a guide
to attach the ratchets to the rafters at the proper height.
Fasten ratchets to the outside of these rafters using a
Tek screw.
9.
10.
As previously described, make a slit in the cover
conduit pocket and insert a 3' section of plain strap
through the slit and around the cover conduit.
11.
ATTACH MAIN COVER (CONTINUED) Thread the plain strap ends into the ratchet and slightly
tighten.
NOTE: It may be necessary to remove excess strap if it
binds up in the ratchet.
12.
Repeat the steps for the remaining ratchet or ratchets.
Using additional help (if needed) tighten the main cover
beginning with the ratchets along the side of the shelter
frame.
After the side ratchets are tightened, return to the front
and back end ratchets and tighten.
NOTE: Loosen the ratchets if needed to remove
excess strap and tighten. If the main cover is not
centered as desired, the D-rings straps can be
repositioned (higher or lower) as needed and the main
cover retightened.
Fold the skirt of main cover down and over the ratchets
and D-ring straps to complete the installation of the
main cover.
Read the care and maintenance information that
follows.
13.
14.
15.
16.
17.

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CLEARSPAN™SUNBURST POLY BUILDINGS
20
SHELTER CARE AND MAINTENANCE
Proper care and maintenance of your shelter is important.
Check the following items periodically to properly maintain
your shelter:
Regularly check the main cover and end panels to see
that these remain tight and in proper repair.
Check connections and all fasteners to verify that they
remain tight.
Do not climb or stand on the shelter at anytime.
Remove debris and objects that may accumulate on
the shelter. Use tools that will not damage the cover
when removing debris.
Remove snow to prevent excess accumulation. Use
tools that will not damage the cover when removing
snow.
Check the contents of the shelter to verify that
nothing is touching the cover or the end panels that
could cause damage.
Check the anchoring system to ensure that all
components are tight and in good repair.
If the shelter is moved, inspect all parts and
connections before reassembling.
For replacement or missing parts, call 1-800-245-9881
for assistance.
NOTE: With the exception of Truss Arch buildings,
ClearSpan™ shelters and shelters do not have any tested
loading criteria.
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Space below is reserved for customer notes.