Clemas & Co ORBIS 200 User manual

ORBIS SCRUBBER
POLISHER RANGE
OPERATOR MANUAL
Clemas & Co. Unit 5 Ashchurch Business Centre, Alexandra Way, Tewkesbury,
Gloucestershire, GL20 8NB.
Tel: [phone] Fax: [phone]
Email: [email protected] Web: www.clemas.co.uk

ORBIS 200 & 400
SCRUBBER POLISHER
OPERATOR MANUAL
Clemas & Co. Unit 5 Ashchurch Business Centre, Alexandra Way, Tewkesbury,
Gloucestershire, GL20 8NB.
Tel: [phone] Fax: [phone]
Email: [email protected] Web: www.clemas.co.uk

2
Fig. 1Fig. 2
Fig. 3
Fig.4Fig. 5

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Contents
Page
1General Information ..........................................................................5
1.1Important safetyadvice.............................................................5
1.2Guidelinesforthe operator........................................................5
1.3Transporting the machine ..........................................................5
1.4Electricalconnection ..................................................................5
2Preparing foruse ...............................................................................6
2.1Fitting the handle.......................................................................6
2.2Fitting the dust bag ....................................................................6
3Controls .............................................................................................6
3.1Fitting abrushordrivedisc........................................................6
3.2Adjusting the handleheight........................................................6
4Operation ...........................................................................................6
4.1Starting the machine ..................................................................6
4.2Model452/400 dualspeed..........................................................7
4.3Polishing ....................................................................................7
4.4Scrubbing and shampooing........................................................7
4.5Fitting the solution tank...............................................................7
4.6Removing the solution tank........................................................7
4.7The vacuumunit........................................................................7
4.8Fitting the vacuumskirt.............................................................7
4.9Fitting the vacuumunit...............................................................8
4.10 Using the vacuumunit...............................................................8
5Storage ...............................................................................................8
6Maintenance ......................................................................................8
7After sales service .............................................................................8
8Guarantee ..........................................................................................8
9Technical specification .....................................................................9
10 Accessories .......................................................................................10
11 Faultdiagnosis ..................................................................................11

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IMPORTANT
READTHESE INSTRUCTIONSCAREFULLYAND RETAINFORFUTUREREFERENCE
1General Information
Thesefloorcleaning machinesaredesigned forthe
scrubbing and polishing ofhardfloorsand/or
shampooing ofcarpetsinindoorareas. Theyshould
not be used inoutdoorareasorwhereexcessive
moistureispresent.
The following instructionscontainimportant
information about the machinesand safetyadvicefor
the operator.
NOTE -Toprotect the machine frompossible
damage during transit, the machine baseand handle
arepacked seperately. Ensurethat bothitemsare
present and followthe simpleassemblyinstructionsto
bring the machine intoservice.
Equipment must be operated, serviced and
maintained inaccordancewiththe manufacturer’s
instructions.
Ifin doubtcontactthesupplier ofyourmachine.
Theseinstructionsarevalidforthe following models.
Orbis–OB45200, OB45400, OB452/400
1.1ImportantSafetyAdvice
When using electricalequipment basicsafety
precautionsshouldbe followed including the
following.
•Read all instructionscarefullybeforeuse.
•Keep children and unauthorised personsawayfrom
the machine when inuse.
•Do not leavethe machine connected tothe
electricitysupplywhen not inuse, alwaysremove
the plug fromthe socket-outlet.
•Switchoff the machine beforeremoving the plug.
•When unplugging pull the plug, not the supplycord.
•Keep the powersupplycordclearofmoving parts.
During operation hazardmayoccurwhen running
the machine overthe powersupplycord.
•Do not operatethe machine withadamaged
supplycordorplug, orafterthe machine
malfunctionsorisdamaged inanyway. Contact an
authorised ServiceAgent forrepairoradjustment.
•The plug ofthe powersupplycordmust be
removed fromthe socket-outlet before
commencing cleaning ofthe machine or
undertaking maintenanceoperations.
•The powersupplycordistobe regularlyinspected
forsignsofdamage. Ifthe powersupplycordis
damaged, it hastobe replaced.
•Do not usewherehazardousdust ispresent.
•Do not useinan explosiveatmosphere.
•Takecarewhen using amachine nearthe top of
stairstoavoidoverbalancing.
1.2Guidelines fortheoperator
•Operatorsmust be fullytrained inthe useofthe
machine inaccordancewiththeseinstructions, able
toperformusermaintenanceand the correct
selection ofaccessories, i.e. brushesand padsetc.
•Operatorsshouldbe physicallycapableto
manoeuvre, transport and operatethe machines.
•Operatorsshouldbe abletorecogniseunusual
operation ofthe machine and report anyproblems.
•Let the machine do the work. Gripthe handleas
lightlyaspossible.
•Stand withfeet slightlyapart tomaintaingood
balance. Avoidtwisting the bodymorethan 45
degrees.
•Wearsuitablefootweartoavoidslipping.
•Wearsuitableclothing tokeep dry and warm.
•Wherepossibleimplement job rotation and
adequaterest periodstoavoidcontinuoususe
ofthe samemuscles.
•Do not smokewhen using the machine.
•CAUTION -Thismachine isfordry useonlyand
shouldnot be used orstored outdoorsinwet
conditions.
1.3Transporting themachine
CAUTION-THISMACHINEISHEAVY
Do notattemptto lift themachinewithout
assistance. Incorrect lifting techniquesmayresult in
personalinjury.
When transporting the machine the handleshouldbe
locked inthe upright position.
1.4Electrical connection
Beforeconnecting the machine tothe powersupply,
check that yoursupplyvoltage correspondswiththat
marked on the rating labelon the handleofthe
machine.
The supplycordisfitted withanon-rewireableplug
containing a13 ampfuse. Shouldthe fuserequire
replacement it must onlybe replaced bya13 amp
fuseconforming toBS1362, and the fusecover must
be refitted. Ifthe fusecoverislost the plug must not
be used until the correct replacement coverisfitted.
IMPORTANT -Ifthe supplycordisdamaged, it must
onlybe replaced byaspecialcordavailablefromthe
manufactureroran authorised serviceagent.
WARNING -THISAPPLIANCEMUSTBEEARTHED

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2Preparing foruse
2.1Fitting thehandle
1.Carefullyremovethe machine baseand handle
fromtheirrespectivepackaging.
2.Check that the following itemsarepresent with
the baseand removethemfromtheirtransit
position.
M8x70 Hex.Hd. bolt (3)
M8NylocHex. nut (3)
M8Plainwasher(6)
13mm A/F Spanner(2)
3.Takehandleand check that ‘O’ringson either
side ofthe knucklepivot areseated intheir
grooves, and that the datummark on the pivot
gearisaligned withthe handletube. Ifthisisnot
the case, raisethe handleadjustment leverand
rotatethe pivot gearuntil the datummark isin
line withthe handletube, and releasethe
adjustment lever.
4.Withthe handleheldverticallyand cablewinder
tothe rear, lowerpivot between the raised flanges
on the machine base.
5.Align holesinpivot withthoseon baseand fit the
three M8bolts, washersand nuts, and tighten
using the spannerssupplied (Fig.1).
6.Connect supplylead fromhandletosocket on
motorhousing.
3Controls
The operating controlsforall modelsarelocated on
the handle(Fig. 2).
1-Switch trigger, left hand
Used toswitchmotorONand OFF. Can onlybe
operated withhandleinworking position, and ifleft
hand interlock button (2)haspreviouslybeen
depressed.
2-Interlock button, left hand
Thismust be depressed initiallytoenableleft hand
switchtriggertoswitchmotoron.
3-Switch trigger, righthand
Used toswitchmotorONand OFF. Can onlybe
operated withhandleinworking position, and if
right hand interlock button (4)haspreviouslybeen
depressed.
4-Interlock button, righthand
Thismust be depressed initiallytoenableright
hand switchtriggertoswitchmotoron.
5-Handleadjustmentlever
Used toadjust handletocomfortableworking
height. Noteforsafetyreasonsthe machine
cannot be operated unless the handleismoved to
aworking height.
6-Solution feed lever
Operatesflowvalveinsolution tank(iffitted).
-Pull levertoreleasesolution.
-Releaselevertostop flow.
7-Socketconnector
Connection point forvacuumunit lead.
Drive plate
Attachment point forbrushordrivediscand pad.
Cablewinder
Used toholdsupplycordinplaceon handlewhen
machine isnot inuse. Can be turned toenable
quick releaseofcord.
Motoroverload cut-out
Protectsmotorfromoverload and possible
damage. The cut-out will reset automaticallywhen
cooled sufficiently, enabling the motortorestart.
Neon indicator (on handle)
Lightswhen the machine isconnected tothe
powersupply.
3.1Fitting abrush ordrive disc
Alwaysensuremachine isunplugged beforefitting or
removing parts.
•Adjust handletothe fullyupright position.
•Pull handledownuntil it restson the floorand the
brushguardisraised.
•Fit the brush/drivediscontothe driveplateand
rotateit anti-clockwiseuntil secure.
•Returnmachine toitsnormalupright position in
readiness forstarting.
3.2Adjusting thehandleheight
Select the most comfortablehandleheight using the
adjustment leveraspreviouslydescribed (see
Controls)and lock inposition.
4Operation
The normalmovement ofamachine inuseisfrom
side toside across the floor. Thisisachieved
automaticallybyraising orlowering the handlewhilst
it isengaged inthe normalworking position.
Lowering the handletherebyincreasing the pressure
at the rearofthe brush/drivedisc, movesthe
machine tothe left. Raising the handleincreasing the
pressureon the front ofthe brush/drivediscmoves
the machine tothe right.
Effectivecleaning and polishing isachieved by
moving the machine inabackwardsdirection.
Do not leavethe machine standing on abrushorpad
when not inuse.
4.1Starting themachine
•Fullyunwind the supplycordfromthe handleand
plug intoaconvenient socket outlet. The neon
indicatoron the handleshouldlight showing that
powerisavailable.
•Withthe handleset at aconvenient working height
and withbothleft and right handson the handle,
depress bothinterlock buttonswiththe thumbsand
squeezebothswitchtriggerstostart the machine
(Fig.3).

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•Oncethe machine hasstarted the interlock buttons
shouldbe released.
•Tostop the machine releasebothswitchtriggers.
4.2Orbis452/400 dual speed
The speed selectorswitchon the dualspeed modelis
located on the motorhousing. Ensuremachine is
switched off beforechanging the speed setting.
4.3Polishing
•Fit polishing brushordrivediscand pad suitablefor
the speed ofthe machine and the surfacetobe
polished. (see Accessories).
•Applypolishtothe floorinaccordancewiththe
manufacturersinstructions.
•Do not keep the machine rotating on one spot for
morethan 3seconds, asthiscouldcause
overheating and damage the floorsurface.
4.4Scrubbing and Shampooing
•Forscrubbing orshampooing the solution tankmust
be fitted asdescribed (see Fitting thesolution
tank).
•Fit abrushordrivediscand pad suitableforthe
surfacetobe cleaned. (see Accessories).
•WARNING -Thisappliance has been designed
foruse with thebrushes specified bythe
manufacturer. Thefitting ofother brushes may
affectitssafety.
•Fill the solution tankwithwaterand an appropriate
measureofdetergent.
•IMPORTANT -Useonlycleaning agentssuitable
forautomaticmachinesi.e. lowfoaming, and follow
the chemicalmanufactuers’directionsregarding
use, handling, disposaland healthand safety
provisions.
•Beforestarting the machine releasealiberal
amount ofcleaning solution fromthe tanktothe
floor. The flowofsolution fromthe tankiscontrolled
bymoving the left hand lever. Releasing the lever
stopsthe flow.
•Proceed tooperatethe machine inthe normal
manner, releasing morecleaning solution fromtime
totimeasrequired.
•Do not keep the machine rotating on one spot for
morethan 3seconds, asthiscouldcause
overheating and damage the floorsurface.
•Dirtywatershouldnot be allowed toaccumulateon
the floor, it shouldbe removed toprevent dirt from
settling. Wesuggest using asuction dryerforthis
purpose.
•When scrubbing/shampooing iscomplete, unplug
the machine fromthe powersupply, emptythe
solution tankand clean and dry the machine.
•IMPORTANT -Disposeofunused cleaning solution
inaccordancewiththe manufacturer’sdirections.
4.5Fitting thesolution tank
NOTE- The solution tankissupplied asan accessory
item, completewithattachmentsand fitting
instructions.
•Movethe handletothe upright position and clamp
the tanksupport bracket tothe handletube inthe
specified position (Fig.4). (Refertothe instructions
supplied withthe tank).
•Takethe solution tankand pass the ring on the tank
chainoverthe left hand operating leverand locate
the ring inthe inside slot on the top ofthe lever.
Rest the solution tankon the support bracket with
the handletube inthe grooveon the back ofthe
tank.
•Tosecurethe tankinposition, engage the locking
baron the back ofthe tank.
•Adjust the lengthofthe chainbymeansofthe
screwand nut adjustertoensurethereisno tension
on the chainwhen the flowcontrolleverisnot being
used.
•Takethe plastictube supplied and pushrigidend of
tube intothe connectoron the underside ofthe
solution tank, and the otherend ontothe tube at the
rearofthe motorhousing. The tankconnectorisof
the sealed lock-intype oncethe tube isconnected.
Torelease, press downon the orange collarofthe
connectorwiththe fingertipsand pull out tube.
4.6Removing thesolution tank
•Pull off plastictube frommachine base.
•Raiselocking baron back oftank.
•Lift off tankand detachchainring fromlever.
4.7Thevacuumunit
NOTE- The vacuumunit and vacuumskirt are
supplied asaccessory items, completewith
attachmentsand fitting instructions.The vacuumunit
combined withthe vacuumskirt providesfull dust
control, eliminating the need topre-dust orpost dust
the floor. The unit isdesigned tofit readilytoall Orbis
models.
IMPORTANT-ThevacuumunitisNOTsuitable
foranyform ofwetcleaning.
4.8Fitting thevacuumskirt
•Unplug and laythe machine downwiththe
handlebarresting on the floor. Removethe brushor
drivedisc.
•Stretchand fit the rubberbufferaround the brush
guard.
•The flexiblesection ofthe skirt hasaspecialspring
sewnintothe fabric. Fit thisspring section intothe
grooveinthe rubberbuffer.
•The spring isareasonablytight fit toprevent
accidentalmovement inuseand thereforemust be
pulled ontothe bufferbystretching.
•Withthe skirt on the bufferit can be moved inits
groovetobring the hoseconnectortothe rear,
ensuring the basemoulding liesinthe cut-out

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provided inthe outerring ofthe skirt, enabling free
movement when inuse(Fig.5).
4.9Fitting thevacuumunit
•Stand machine upright, and clampthe vacuumunit
support bracket tothe handletube inthe specified
position. (Refertothe instructionssupplied withthe
unit).
•Rest the vacuumunit on the support bracket with
the controlswitchtothe rear, and engage the
locking baron the back ofthe unit tosecureit in
position.
•Pushthe flexiblehoseon tothe vacuumunit and
skirt.
•Plug the electricallead fromthe vacuumunit into
the socket situated on the left side ofthe handle
moulding.
•The machine isnowreadyforuse. The switch
controlling the vacuumunit islocated on the back of
the unit. The OFF position ismarked O.
4.10 Using thevacuumunit
IMPORTANT-Formaximumsuction thesliding
shutter on thetop oftheunitmustbeclosed.
•Dust collected bythe unit iscontained withinthe
filterbag located behind the front cover.
•Toreplacethe filterbag, switchoff vacuumunit,
releasefront covercatchand lift off cover.
•Removeand disposeofused bag. Fit newbag
and replacefront cover.
5. Storage
Alwaysunplug and wipe downand dry the machine
afteruse. The machine shouldnormallybe stored
withthe handleinthe fullyupright position.
Wrap supplycordaround the handlebarand cable
winderensuring that the plug isnot trailing on the
floor. Storethe machine inadry indoorarea only.
Neverstorethe machine withapad fitted asthis
causesdistortion, and resultsininstabilityduring
operation.
6. Maintenance
WARNING -Before undertaking maintenance
operationsoradjustmentsswitch off machine
and unplug fromtheelectricitysupply.
The machine requiresminimummaintenanceapart
fromthe following checksbythe operator.
•Supplycord -Regularlyinspect sheath, plug and
cordanchorage fordamage orlooseconnection.
•Solution tank -Check waterflow, ifrestricted
inspect hosesand tubesforblockage orkinks.
Dismantlecontrolvalvetoclean ifnecessary.
Check switchinterlock forcorrect operation.
•Vacuumunit -All dust bagsmust be changed
regularlyand hosesand connectorschecked for
blockage toavoidunsatisfactory results.
•Motoroverload cut-out -All machinesarefitted
withan automaticreset motoroverload cut-out.
The cut-out will operatetoprotect the motorfrom
overheating byswitching the machine off when
thereisexcessivefriction/resistancetothe
cleaning head on the floor. Thisisusuallycaused
bythe stickiness ofthe pad orfloor. Turnthe
cleaning pad overorifbothsidesaredirty
replacewithaclean pad. It isnot possibleto
obtainagood finishon the floorusing adirtypad.
Shouldthe cut-out operateit will reset
automaticallywhen the motorhascooled
sufficiently, usuallyafter15 -30 mins.
IMPORTANT -Shouldthe machine fail tooperate
contact the supplierfromwhomyou purchased the
machine.
7After sales service
Shouldyou requireaftersalesservicepleasecontact
the supplierfromwhomyou purchased the
machine,who will arrange service. Repairsand
servicing ofTruvoxproductsshouldonlybe
performed bytrained staff. Improperrepairscan
causeconsiderabledangerstothe user.
8Guarantee
Yourproduct isguaranteed fortwoyearsfromthe
dateofpurchase, orhirepurchase, against defectsin
materialsorworkmanshipduring manufacture. Within
the guarantee period weundertaketorepairor
replacefree ofcharge tothe purchaser, anypart
found tobe defective, excluding brushes, drivediscs
and vacuumskirts.
No liabilityisaccepted fordamage caused by
accident, misuseorneglect, orthe fitting ofotherthan
genuine Truvoxparts. TruvoxInternationalLimited
cannot accept reponsibilityforrepairsperformed by
personsotherthan aTruvoxserivceengineeroran
authorised serviceagent.
Thisguarantee isinaddition toyourstatutory rights
and doesnot affect yourrightsunderthe Supplyof
Goods(Implied Terms)Act 1973, oringeneral.
TruvoxInternationalLimited policy isone ofcontinual
product development and wereservethe right toalter
specificationswithout priornotice.

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9Technical specification
All models: 230-240V ∼50Hz, Class I construction. EnclosuretoIPX4. Fitted with15msupplycordtype and 13A
fused plug.
Model 45cm
200
45cm
400
45cm
2/400
Pad diametercm43 43 43
Pad pressuregm/cm²22 22 27,5
Speed rpm190 380 190/380
Motorrating W1100 1100 1100
Max. start currentA12 25 12/25
Average running currentA353/5
Weightkg32 32 40
Weight withvacuumunit and skirtkg38 38 46
Noiselevel(see note1)dB(A) 53 53 53
NoiselevelwithvacuumunitdB(A) 69 69 69
Handlevibration (see note2) m/s² <2.5 <2.5 <2.5
1-Noiselevelsmeasured at adistanceof1metrefrommachine and 1,6metresabovefloor,
when scrubbing ahardfloor. Measurementsrecorded using ahand heldmeter.
2-Handlevibration doesnot exceed 2,5m/s², when operating on anysurfacewithbrushorpads.
Measurementsrecorded byan independent test laboratory.
CEMark
Thisequipment ismanufactured inaccordancewithEuropean SafetyStandardsBS EN60335-1and BS EN
60335-2-67 and conformswithDirectives98/37/EC, 73/23/EECand subsequent amendments.

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10 Accessories
ItemPartNo.
Usage
Polypropylenescrubbing brush5-3431 wet scrubbing
Tynexscrubbing brush5-3432 heavy dutywet scrubbing
Shampoo brush5-3433 carpet cleaning
Bassinepolishing brush5-3434 polishing and spraycleaning
Gumatipolishing brush5-3435 polishing and spraycleaning
Standarddrivedisc (see note1)
5-3436 retainscleaning pads
Flexi-drivedisc 5-3437 retainscleaning pads
Solution tank5-3438 scrubbing/shampooing
Anti-splashwaterskirt5-3439 preventssplashing whenwet scrubbing
Vacuumunit and hose5-3440 dust extraction
Vacuumskirt5-3441 dust extraction
Paperfilterbags(10 pack)2-3526 dust collection
1-Suitablefor45cm200 machine only.
IMPORTANT : Genuine accessoriesareonlyavailablefromauthorised ServiceAgentsorTruvoxCustomer
ServicesDept.

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11 Faultdiagnosis
The following simplechecksmaybe performed bythe operator.
TroubleReason Remedy
Machine not working, neon indicator
not lit. Lack ofvoltage/electricalsupply.Check fuse*, supplycord, plug and socket outlet.
Machine not working, neon indicator
lit. Switchinterlock incorrectly operated.
Motoroverload cut-out operated.
Check operating procedurein
instructions.
Check brush/pad forgood
condition.
Check correct liquidtype &
quantity.
Check liquiddilution.
Allowmotortocool.
Vacuumunit not working, neon
indicatorlit. Motoroverload cut-out operated. Replacefilterbag.
Clearblocked hoses/
connectors.
Machine wobblesorvibrates
excessively. Brush/pad wornordamaged.
Pad not centered on drivedisc.
Pad dirty.
Renewbrush/pad.
Placepad incorrect position.
Clean the pad.
*Ifthe fuseblowsseveraltimes, the machine shouldbe checked byan authorised ServiceAgent.

ORBIS COMPACT
SCRUBBER POLISHER
OPERATOR MANUAL
Clemas & Co. Unit 5 Ashchurch Business Centre, Alexandra Way, Tewkesbury,
Gloucestershire, GL20 8NB.
Tel: [phone] Fax: [phone]
Email: [email protected] Web: www.clemas.co.uk

Contents
Page
1Productinformation ...................................................................4
1.1Important safetyadvice...............................................................4
1.2Guidelinesforthe operator..........................................................4
1.3Transporting the machine ............................................................4
2Preparingforuse ........................................................................5
2.1Electricalconnection ...................................................................5
3Controls .........................................................................................5
3.1Fitting pads......................................................................................5
3.2Adjusting the handleheight..............................................................5
4Operation .......................................................................................5
4.1Starting the machine ...................................................................6
4.2Polishing .....................................................................................6
4.3Scrubbing and Shampooing ........................................................6
4.4Fitting the solution tank...............................................................6
5Storage ...........................................................................................6
6Maintenance .................................................................................6
7Aftersales service ......................................................................7
8Guarantee ......................................................................................7
9Technical specification ............................................................8
10 Accessories .................................................................................8
11 Faultdiagnosis ...........................................................................9
12 Declarationofconformity .......................................................10

IMPORTANT
READTHESE INSTRUCTIONSCAREFULLYAND RETAINFORFUTUREREFERENCE
1Productinformation
Thesefloorcleaning machinesare
designed forthe scrubbing and polishing of
hardfloorsand/orshampooing ofcarpetsin
indoorareas. Theyshouldnot be used in
outdoorareasorwhereexcessivemoisture
ispresent.
The following instructionscontainimportant
information about the machinesand safety
adviceforthe operator.
Equipment must be operated, serviced and
maintained inaccordancewiththe
manufacturer’sinstructions.
Ifin doubtcontactthesupplier ofyour
machine.
Theseinstructionsarevalidforthe following
models.
Orbis–OB28240 inall voltage variants
1.1ImportantSafetyAdvice
When using electricalequipment basic
safetyprecautionsshouldbe followed
including the following.
•Read all instructionscarefullybeforeuse.
•Keep children and unauthorised persons
awayfromthe machine when inuse.
•Do not leavethe machine connected to
the electricitysupplywhen not inuse,
alwaysremovethe plug fromthe socket-
outlet.
•Switchoff the machine beforeremoving
the plug.
•When unplugging pull the plug, not the
supplycord.
•Keep the powersupplycordclearof
moving parts. During operation hazard
mayoccurwhen running the machine
overthe powersupplycord.
•Do not operatethe machine witha
damaged supplycordorplug, orafterthe
machine malfunctionsorisdamaged in
anyway. Contact an authorised Service
Agent forrepairoradjustment.
•The plug ofthe powersupplycordmust
be removed fromthe socket-outlet before
commencing cleaning ofthe machine or
undertaking maintenanceoperations.
•The powersupplycordmust be regularly
inspected forsignsofdamage. Ifthe
powersupplycordisdamaged, it hasto
be replaced.
•Do not usewherehazardousdust is
present.
•Do not useinan explosiveatmosphere.
•Takecarewhen using amachine nearthe
top ofstairstoavoidoverbalancing.
1.2Guidelinesfortheoperator
•Operatorsmust be fullytrained inthe use
ofthe machine inaccordancewiththese
instructions, abletoperformuser
maintenanceand the correct selection of
accessories, i.e. brushesand padsetc.
•Operatorsshouldbe physicallycapableto
manoeuvre, transport and operatethe
machines.
•Operatorsshouldbe abletorecognise
unusualoperation ofthe machine and
report anyproblems.
•Keep handsand feet well clearofrotating
brushes.
•Let the machine do the work. Gripthe
handleaslightlyaspossible.
•Stand withfeet slightlyapart tomaintain
good balance. Avoidtwisting the body
morethan 45 degrees.
•Wearsuitablefootweartoavoidslipping.
•Wearsuitableclothing tokeep dry and
warm.
•Wherepossibleimplement job rotation
and adequaterest periodstoavoid
continuoususeofthe samemuscles.
•Do not smokewhen using the
machine.
•CAUTION -Thismachine isfordry
useonlyand shouldnot be used or
stored outdoorsinwet conditions.
1.3Transporting themachine
CAUTION-THISMACHINEISHEAVY
Do notattemptto lift themachine
withoutassistance. Incorrect lifting
techniquesmayresult inpersonalinjury.
The machine can be moved tothe area to
be cleaned bywheeling on itsreartransport
wheels. Withthe handleinthe upright
position tipthe machine backwardtoraise
the head off the floorand pushmachine.
StairTransport
Detachaccessory, tilt handleand hold
machine bythe handgripand the brush
housing (2persons).
Although the wheelswouldallowthe
operatortonegotiatemost stairsbypulling /
pushing the machine up ordown, the
machine weighs22kgand thereisariskthat
the operatormaylosecontrolofthe
machine orstrainthemselves, soweadvise
against climbing ordescending stairsinthis
way.
When transporting the machine between
separatesitesinacarorvan the handlecan
be locked inthe folded position. Anchorthe
machine securelysothat it cannot slide
about intransit.

2Preparingforuse
2.1Electricalconnection
Beforeconnecting the machine tothe power
supply, check that yoursupplyvoltage
correspondswiththat marked on the rating
labelon the handleofthe machine.
The powersupplycordplusanyextension
leadsshouldnot exceed 30mintotal,
otherwiseyou mayexperienceproblems
starting up the machine. The cross-section
ofanyextension cablewiring must be at
least 2,5mm².
UKonly
The supplycordisfitted withanon
rewireableplug containing a13 ampfuse.
Shouldthe fuserequirereplacement it must
onlybe replaced bya13 ampfuse
conforming toBS1362, and the fusecover
must be refitted. Ifthe fusecoverislost the
plug mustnot be used until the correct
replacement coverisfitted.
IMPORTANT -Ifthe supplycordis
damaged, it must onlybe replaced bya
specialcordavailablefromthe
manufactureroran authorised service
agent.
WARNING -THISAPPLIANCEMUSTBE
EARTHED
3Controls
The operating controlsforall modelsare
located on the handle(Fig. 1).
1-Switch trigger, left hand
Used toswitchmotorONand OFF. Can
onlybe operated withhandleinworking
position, and ifleft hand interlock button
(2)haspreviouslybeen depressed
2-Interlock button, left hand
Thismust be depressed initiallyto
enableleft hand switchtriggertoswitch
motoron.
3-Switch trigger, righthand
Used toswitchmotorONand OFF. Can
onlybe operated withhandleinworking
position, and ifright hand interlock button
(4)haspreviouslybeen depressed.
4-Interlock button, righthand
Thismust be depressed initiallyto
enableright hand switchtriggertoswitch
motoron.
5-Handleadjustmentlever
Used toadjust handletocomfortable
working height. Note: Forsafetyreasons
the machine cannot be operated unless
the handleismoved toaworking height.
6-Solution feed lever
Operatesflowvalveinsolution tank(if
fitted).
-Pull levertoreleasesolution.
-Releaselevertostop flow.
Cablewinder
Used toholdsupplycordinplaceon
handlewhen machine isnot inuse.
Neon indicator (on handle)
Lightswhen the machine isconnected to
the powersupply.
3.1Fitting abrush ordrive disc
WARNING -Thisappliance has been
designed foruse with thebrushes, pad
driver and padsspecified bythe
manufacturer. Thefitting ofother
accessories may affectitsperformance
and safety.
Alwaysensuremachine isunplugged before
fitting orremoving parts.
•Adjust handletothe fullyupright position.
•Pull handledownuntil it restson the floor
and the brushguardisraised.
•Fit the brush/drivediscontothe drive
plateand rotateit anti-clockwiseuntil
secure.
•Returnmachine toitsnormalupright
position inreadiness forstarting.
•IMPORTANT-Never allow thecleaning
head to reston abrush orpad when
notin use.
3.2Adjusting thehandleheight
Select the most comfortablehandleheight
using the adjustment leveraspreviously
described (see Controls)and lock in
position.
4Operation
The normalmovement ofamachine inuse
isfromside toside across the floor. Thisis
achieved automaticallybyraising or
lowering the handlewhilst it isengaged in
the normalworking position.
Lowering the handletherebyincreasing the
pressureat the rearofthe brush/drivedisc,
movesthe machine tothe left. Raising the
handleincreasing the pressureon the front
ofthe brush/drivediscmovesthe machine
tothe right.
Inexperienced usersareadvised topractise
controlling the machine on asmoothfloor
until theycan handlethe machine
confidently.
Practiceand somestrengtharerequired to
operatethe machine on uneven floors
The reartransport wheelsshouldbe raised
off the floorwhilst cleaning (Fig3)
Effectivecleaning and polishing isachieved
bymoving the machine ina backwards
direction.
Do not leavethe machine standing on a
brushorpad when not inuse.

4.1Starting themachine
•Fullyunwind the supplycordfromthe
handleand plug intoaconvenient socket
outlet. The neon indicatoron the handle
shouldlight showing that poweris
available.
•Withthe handleset at aconvenient
working height and withbothleft and right
handson the handle, depress both
interlock buttonswiththe thumbsand
squeezebothswitchtriggerstostart the
machine (Fig.2). Ensuretransport wheels
are not touching the floorduring start-up
and operation (Fig3).
•Oncethe machine hasstarted the
interlock buttonsshouldbe released.
•Tostop the machine releasebothswitch
triggers.
4.2Polishing
•Fit polishing brushordrivediscand pad
suitableforthe surfacetobe polished.
(see Accessories).
•Applypolishtothe floorinaccordance
withthe manufacturer’sinstructions.
•Do not keep the machine rotating on one
spot formorethan 3seconds, asthis
couldcauseoverheating and damage the
floorsurface.
4.3Scrubbing and Shampooing
•Forscrubbing orshampooing the solution
tankmust be fitted asdescribed (see
Fitting thesolution tank).
•Fit abrushordrivediscand pad suitable
forthe surfacetobe cleaned. (see
Accessories).
•Fill the solution tankwithwaterand an
appropriatemeasureofdetergent.
•IMPORTANT -Useonlycleaning agents
suitableforautomaticmachinesi.e. low
foaming, and followthe chemical
manufactuers’directionsregarding use,
handling, disposaland healthand safety
provisions. Using otherchemicalproducts
(e.g. chlorinated products)can damage or
destroythe machine
•Beforestarting the machine releasea
liberalamount ofcleaning solution from
the tanktothe floor. The flowofsolution
fromthe tankiscontrolled bymoving the
left hand lever. Releasing the leverstops
the flow.
•Proceed tooperatethe machine inthe
normalmanner, releasing morecleaning
solution fromtimetotimeasrequired.
•Do not keep the machine rotating on one
spot formorethan 3seconds, asthis
couldcauseoverheating and damage the
floorsurface.
•Dirtywatershouldnot be allowed to
accumulateon the floor, it shouldbe
removed toprevent dirt fromsettling. We
suggest using awet vacuumcleanerfor
thispurpose.
•When scrubbing/shampooing iscomplete,
unplug the machine fromthe power
supply, emptythe solution tankand clean
and dry the machine.
•IMPORTANT -Disposeofunused
cleaning solution inaccordancewiththe
manufacturer’sdirections.
4.4Fitting thesolution tank
NOTE- The solution tankissupplied asan
optionalaccessory item, completewith
attachmentsand fitting instructions.
•Movethe handletothe upright position
and clampthe tanksupport bracket tothe
handletube inthe specified position
(Fig.4). (Refertothe instructionssupplied
withthe tank).
•Takethe solution tankand loop the control
cordoverthe left hand operating leverand
tieoff toasuitablelength. Rest the
solution tankon the support bracket with
the handletube inthe grooveon the back
ofthe tank.
•Tosecurethe tankinposition, engage the
locking baron the back ofthe tank.
•Adjust the lengthofthe controlcordbythe
spring loaded cordlock toensurethereis
no tension on the cordwhen the flow
controlleverisnot being used.
•Takethe plastictube supplied and push
intothe connectoron the underside ofthe
solution tank, and the otherend ontothe
tube on the rop ofthe motorhousing.
4.5Removing thesolution tank
•Pull off plastictube frommachine base.
•Raiselocking baron back oftank.
•Lift off tankand detachchainring from
lever.
5Storage
Alwaysunplug and wipe downand dry the
machine afteruse. The machine should
normallybe stored withthe handleinthe
fullyupright position.
Wrap supplycordaround the handlebarand
cablewinderensuring that the plug isnot
trailing on the floor. Storethe machine ina
dry indoorarea only.
Neverstorethe machine withapad orbrush
fitted asthiscausesdistortion, and resultsin
instabilityduring operation.
6Maintenance
WARNING -Before undertaking
maintenance operationsoradjustments
switch off machineand unplug fromthe
electricitysupply.
The machine requiresminimum
maintenanceapart fromthe following
checksbythe operator.
•Supplycord -Regularlyinspect sheath,
plug and cordanchorage fordamage or
looseconnection.
•Bodyofthemachine -Clean witha
dampcloth.
•Airvents- Check fordust accumulation
around the airinlet and outlet ventsofthe
motorcooling-airsystemand clean if

necessary.
Blocked ventswill causethe motorto
overheat, and maylead topremature
failure. Warrantyclaimsforthistype of
damage will not be accepted
•Solution tank -Check waterflow, if
restricted inspect hosesand tubesfor
blockage orkinks. Dismantlecontrolvalve
toclean ifnecessary. Check switch
interlock forcorrect operation.
•Motoroverload cut-out -All machines
arefitted withan automaticreset motor
overload cut-out. The cut-out will operate
toprotect the motorfromoverheating by
switching the machine off when thereis
excessivefriction/resistancetothe
cleaning head on the floor. Thisisusually
caused bythe stickiness ofthe pad or
floor. Turnthe cleaning pad overorifboth
sidesaredirtyreplacewithaclean pad. It
isnot possibletoobtainagood finishon
the floorusing adirtypad. Shouldthe cut-
out operateit will reset automaticallywhen
the motorhascooled sufficiently, usually
after15 -30 mins.
IMPORTANT -Shouldthe machine fail to
operatecontact TruvoxCustomerService
Department forrapidattention.
Aftersales service
Truvoxmachinesarehigh qualitymachines
that havebeen tested forsafetyby
authorised technicians. It isalwaysapparent
that afterlongerworking periods, electrical
and mechanicalcomponentswill showsigns
ofwearand tearorageing.
Tomaintainoperationalsafetyand reliability
the following serviceintervalhasbeen
defined: Every yearorafter250 hours.
Underextremeorspecialised conditions
and/orinsufficient maintenance, shorter
maintenanceintervalsarenecessary. Use
onlyoriginalTruvoxspareparts. Useof
othersparepartswill invalidateall warranty
and liabilityclaims!
Shouldyou requireaftersalesservice
pleasecontact the supplierfromwhomyou
purchased the machine,who will arrange
service. Repairsand servicing ofTruvox
productsshouldonlybe performed by
trained staff. Improperrepairscan cause
considerabledangerstothe user.
Enquireabout the Truvoxlowcost and
efficient MaintenanceContract.
8Guarantee
Yourproduct isguaranteed fortwoyears
fromthe dateoforiginalpurchase, orhire
purchase, against defectsinmaterialsor
workmanshipduring manufacture. Within
the guarantee period weundertakeat our
discretion, torepairorreplacefree ofcharge
tothe purchaser, anypart found tobe
defective, subject tothe following
conditions.
CONDITIONS
1. Claimsmade underthe termsofthe
guarantee must be supported bythe original
invoice/bill ofsaleissued at the timeofsale,
orthe machine SerialNo.
2. Forclaimsunderthisguarantee contact
the supplierfromwhomyou purchased the
product who will arrange the appropriate
action. Do not initiallyreturnthe product as
thiscouldresult intransit damage.
3. NeitherTruvoxnoritsdistibutorshall be
liableforanyincidentalorconsequential
loss.
4. Thisguarantee isgoverned bythe lawsof
England.
5. Thisguarantee doesnot coveranyofthe
following:
-Periodicmaintenance, and repairor
replacement ofpartsdue tonormal
wearand tear.
-Damage caused byaccident, misuseor
neglect, orthe fitting ofotherthan
genuine Truvoxparts.
-Defectsinotherthan genuine Truvox
parts, orrepairs, modificationsor
adjustmentsperformed byotherthan a
Truvoxserviceengineerorauthorised
serviceagent.
-Costsand risksoftransport relating
directlyorindirectlytothe guarantee of
thisproduct.
-Consumableitemssuchas, brushes,
drivediscs, filtersand vacuumskirts.
Thisguarantee doesnot affect your
statutory rights, noryourrightsagainst the
supplierarising fromtheirsalesorpurchase
contract.
TruvoxInternationalLimited policy isone of
continualproduct development and we
reservethe right toalterspecifications
without priornotice
.

9Technical Specification
All models: Class I construction. EnclosuretoIPX4. Fitted with15msupplycordtype H05VV-F
3x1.0mm²(10A), and non rewireableplug.
Model OB28240
Working widthcm28
Pad diametercm28
Pad pressuregm/cm²24.4
Voltage a.c.V220 -240
Frequency Hz50
Motorspeed rpm1400
Motorrating W550
Handleheightcm115
Weightkg22
NoiseLevel(see note1) dB(A) 71.4
Handlevibration (see note2) m/s² <2.5
1-Noiselevelsmeasured at adistanceof1metrefrommachine and 1,6metresabovefloor,
when scrubbing ahardfloor. Measurementsrecorded using ahand heldmeter.
2-Handlevibration doesnot exceed 2,5m/s², when operating on anysurfacewithbrushor
pads.
Measurementsrecorded byan independent test laboratory.
10 Accessories
Item PartNo. Usage
Polypropylene scrubbing brush05-4442-0000 Wet scrubbing
Shampoo brush05-4443-0000 Carpet cleaning
Gumatipolishing brush05-4444-0000 Polishing
Standarddrivedisc(see note1) 05-4441-0000 Retainscleaning pads
Solution tank05-4435-0000 5litretankforscrubbing orshampooing
Furnitureguard03-8061-0000 Additionalprotection fromknocks
Note1: Alwaysusehigh quality28cmpads. Useofpoorqualityorincorrect sizepadswill
affect machine performance. Alwaysreplacepadswhen theyarewornordirty.
IMPORTANT : Genuine accessoriesareonlyavailablefromauthorised ServiceAgentsor
TruvoxCustomerServiceDept.

11 Faultdiagnosis
The following simplechecksmaybe performed bythe operator.
TroubleReason Remedy
Machine not working, neon
indicatornot lit. -Lack ofvoltage/electrical supply. -Check fuse*, supplycord, plug and socket outlet.
Machine not working, neon
indicatorlit. -Switchinterlock incorrectly operated.
-Check operating procedurein
instructions.
Machine wobblesorvibrates
excessively.
-Pad wornordamaged.
-Pad dirty.
-Pad loose
-Pad off centre.
-Renewpad.
-Clean the pad.
-Tighten pad lock.
-Reposition pad
*Ifthe fuseblowsseveraltimes, the machine shouldbe checked byan authorised Service
Agent.

ORBIS CORDLESS
BURNISHER
OPERATOR MANUAL
Clemas & Co. Unit 5 Ashchurch Business Centre, Alexandra Way, Tewkesbury,
Gloucestershire, GL20 8NB.
Tel: [phone] Fax: [phone]
Email: [email protected] Web: www.clemas.co.uk