Clemas & Co GHIBLI 38E User manual

GHIBLI 38E SCRUBBER DRYER
OPERATOR MANUAL
Clemas & Co. Unit 5 Ashchurch Business Centre, Alexandra Way, Tewkesbury,
Gloucestershire, GL20 8NB.
Tel: [phone] Fax: [phone]
Email: [email protected] Web: www.clemas.co.uk

EN
EN-2
Technical data .....................................................................................................EN-3
1.1 Introduction................................................................................................EN-4
1.1.a Purpose of the manual .......................................................................EN-4
1.1.b Consulting the manual........................................................................EN-4
1.1.c Key to symbols used in the manual....................................................EN-4
1.1.d Conventional terminology...................................................................EN-4
1.2 General warnings.......................................................................................EN-4
1.2.a Personnel qualifications .....................................................................EN-4
1.2.b Operator position................................................................................EN-5
1.2.c Protective clothing..............................................................................EN-5
1.2.d General warnings before use .............................................................EN-5
1.2.e General warnings while using the machine........................................EN-5
1.2.f General warnings about the batteries ................................................EN-5
1.2.g General warnings during maintenance...............................................EN-5
1.2.h General warnings in the event of a fire...............................................EN-5
1.2.i Prolonged machine standstill .............................................................EN-6
1.3 Intended machine use ...............................................................................EN-6
1.4 Non-intended machine use.......................................................................EN-6
1.4.a Zone with risk of explosion.................................................................EN-6
1.5 Demolishing the machine .........................................................................EN-6
1.6 Reference standards .................................................................................EN-6
2.1 Unpacking...................................................................................................EN-7
2.1.a Standard machine equipment ............................................................EN-7
3.1 Assembling the components....................................................................EN-7
3.1.a Positioning of the handle....................................................................EN-7
3.1.b Connecting the batteries (for BC version only)...................................EN-8
3.1.c Electrical connection (for E version only) ...........................................EN-8
3.1.c Assembling the brush.........................................................................EN-9
4.1 Charging the battery (for BC version only) ...........................................EN-10
5.1 Getting to know the machine.................................................................. EN-11
6.1 Control panel............................................................................................EN-12
7.1 Lever for handle angle regulatio ............................................................EN-13
8.1 Filling the tank..........................................................................................EN-14
9.1 Operation..................................................................................................EN-15
9.1.a Checks before use ...........................................................................EN-15
9.1.b Preparing the machine and choosing the cycle................................EN-15
9.1.c Using the machine............................................................................EN-16
9.1.d End of use and switching off ............................................................EN-16
10.1 Draining the recovery water....................................................................EN-17
11.1 Maintenance and cleaning ......................................................................EN-18
11.1.a Emptying and cleaning the clean water tank...................................EN-18
11.1.b Cleaning the recovery water tank....................................................EN-19
11.1.c Cleaning the squeegee ...................................................................EN-20
11.1.d Cleaning the clean water filter.........................................................EN-21
11.1.e Replacing the brush ........................................................................EN-21
11.1.f Replacing the squeegee rubber blades ..........................................EN-22
11.1.g Replacing the fuses (for BC version only).......................................EN-22
Troubleshooting ..............................................................................................EN-23
Wiring diagrams ..............................................................................................EN-24
BC version .................................................................................................EN-24
version E....................................................................................................EN-25
Contents

EN
EN-3
Technical data
BC version E version
Type of use...............................................Operator on ground ...............Operator on ground
Characteristics
Operation .......................................................... Batteries...................................Cable
Type of batteries.................................... N° 2 - 12V - 25Ah - (C5)...........................-
Type of electric cable................................................- ................................230 V - 50/60 Hz
Power supply......................................... 24V Gel or AGM battery...........................-
Length of electric cable.............................................- ..........................................15 m
Installed load ....................................................... 500 W.................................... 620 W
Forward movement............................................. Manual...................................Manual
Washing width ....................................................385 mm .................................385 mm
Drying width........................................................450 mm .................................450 mm
Theoretical hourly working capacity ................. 1100 m2/h.............................. 1100 m2/h
Brushes
Diameter / pad / number..............................385 mm / 15” x 1 ...................385 mm / 15” x 1
Motor power / number ...................................... 250 W x 1.............................. 370 W x 1
Motor speed....................................................... 130 rpm..................................155 rpm
Specific pressure............................................... 35 g/cm².................................35 g/cm²
Traction
Maximum gradient which can be overcome at full load........................................ 2 %
2%
Aspiration
Motor power......................................................... 250 W.................................... 250 W
Negative pressure (water column)...........
68 / 700 mbar / mmH2O ............. 68 / 700 mbar / mmH2O
Air flow rate........................................................ 28 l / sec................................ 28 l / sec
Noise level.........................................................65 dB (A) ...............................65 dB (A)
Tank
Type...................................................................Dual tank ...............................Dual tank
Recirculation...........................................................No ......................................... No
Solution capacity ................................................... 16 l.........................................16 l
Recovery capacity ................................................. 22 l.........................................22 l
Dimensions (lxhxb) ...............................900 x 1100 x 400 mm ........... 900 x 1100 x 400 mm
Weight
Empty weight........................................................42 kg ..................................... 40 kg
Weight with batteries ............................................64 kg .........................................-
Full load weight.....................................................80 kg ..................................... 56 kg

EN
EN-4
1.1 INTRODUCTION
The manual is an integral part of the machine
itself; it must therefore be stored carefully in a
safe place which is accessible to all users (oper-
ators and personnel in charge of maintenance)
for the entire machine life until demolition.
1.1.a - Purpose of the manual
The purpose of the manual is to provide the
instructions necessary for putting into serv-
ice, using and maintaining the machine with
which it is enclosed.
It is advisable to read the instructions care-
fully and comply with the safety standards
described in the manual to the letter.
The non-observance of these instructions/stand-
ards may cause damage to the machine and in-
jury to the operator for which under no circum-
stances is the manufacturer responsible.
The safety information described in the man-
ual supplements and DOES NOT REPLACE
standards in force in the country in which the
machine is used.
1.1.b - Consulting the manual
The manual is divided into chapters accord-
ing to a logical order of knowledge and use
of the machine.
For help with finding a specific topic, first
consult the CONTENTS shown at the begin-
ning of the manual.
1.1.c - Key to symbols used in the
manual
In order to highlight information and proce-
dures regarding safety, maintenance etc.,
the following symbols have been adopted in
the manual:
DANGER:
Warns of a serious, even fatal danger for
the safety of the operator and/or third per-
sons.
WARNING:
Extremely important information in or-
der to prevent serious damage to the
machine and the environment in which it
operates.
N.B.:
Additional information for correct machine
operation or of a general nature.
1.1.d - Conventional terminology
The terms front, rear, forward, back, upper,
lower, left and right refer to the operator in
the working position with his/her hands on
the guide handle.
To simplify, the brand name of the model has
been replaced with “Machine”.
The machine comes in two versions:
- BC: version with batteries
- E: version with electric cable
1.2 GENERAL
WARNINGS
Before putting into service, using and main-
taining the machine, it is necessary for the
persons involved (persons in charge and op-
erators) to be trained regarding the operating
procedures and safety standards shown in
this manual.
Respect all the provisions contained in the
manual and in any enclosed documentation.
DANGER:
It is forbidden for untrained personnel,
children and disabled persons to use the
machine.
1.2.a - Personnel qualifications
Operator
The term operator refers to a generic worker
able to perform simple operations such as
running the machine and carrying out the
relative cleaning at the end of the working
shift.
Electrical/mechanical maintenance technician
A technician qualified to operate on the ma-
chine in order to repair or replace parts which
require the removal of the protective cover.

EN
EN-5
1.2.b - Operator position
While using the machine, the operator is po-
sition at the rear of the machine with his/her
hands on the handle.
1.2.c - Protective clothing
- Use protective clothing as indicated in the
standards in force in the country in which
the machine is used.
1.2.d - General warnings before
use
- Before using the machine, check that the
fixed safety guards (covers) are always
correctly secured in position.
1.2.e - General warnings while using
the machine
- If the machine makes strange noises, stop
it immediately and identify the cause.
- Do NOT abandon the machine on sur-
faces which slope by more than 2%.
- While using the machine, do not knock
into shelving or cupboards.
- It is forbidden to use the machine out-
doors or on public roads.
- If possible, use the machine in environ-
ments where no persons are present;
in the present of unauthorised persons,
warn them to move away before using
the machine.
- Do not use the machine in environments
with the presence of corrosive or salty
substances.
- Do not use the machine in explosive en-
vironments (ATEX).
Only for “E” version
- It is not advisable to use an adaptor, mul-
tiple sockets, or an extension cord.
- If the electrical cord of this appliance is
damaged, it must be replaced by an Au-
thorized Customer Service Centre.
- Ensure the electrical cable is kept away
from the brush during machine operation.
It poses the danger of winding itself on
the brush.
1.2.f - General warnings about the
batteries
- Use appropriate personal protection
equipment to avoid contact with the skin
(see standards in force in the country in
which the machine is used).
- Do not inhale the vapour: it is danger-
ous.
- It is forbidden to smoke and/or use na-
ked flames within 2 metres of the battery
during charging, in the charging area and
while the battery is cooling after charg-
ing.
- Report any liquid leaking from the
battery:
leaks are dangerous and highly pollut-
ing.
1.2.g - General warnings during
maintenance
- Disconnect the batteries/electric cable
before performing maintenance and re-
pair operations.
- Do not rest tools and metal objects on the
batteries; danger of short circuits.
- Do not use aggressive detergents, acid,
lye etc. during cleaning and washing and
take particular care with electrical parts.
- Do not wash the machine with direct or
pressurised jets of water.
- When the machine must be lifted for any
maintenance operations, it is necessary
to work safely by placing fixed supports
underneath it.
- Contact an authorised support centre
for repairs and request ORIGINAL spare
parts only.
1.2.h - General warnings in the
event of a fire
- In the event of a fire, use approved pow-
der extinguishers only; do NOT use water
to put out the fire.

EN
EN-6
1.4.a - Zone with risk of explosion
It is strictly forbidden to use the machine in
environments where there is a risk of explo-
sion with the presence of flammable and
explosive gases, vapours, liquids and pow-
ders.
1.5. DEMOLISHING THE
MACHINE
In order to protect the environment, proceed
in compliance with local standards in force.
When the appliance can no longer be used
or repaired, proceed with the separate dis-
posal of its components.
Electrical equipment cannot be disposed of as
urban waste and it is necessary
to dispose of it separately as in-
troduced by the special regulation
regarding the disposal of waste
originating from electrical equip-
ment (Italian Legislative Decree
no. 151 of 25/7/05 - 2002/96/EC
- 2003/108/EC).
The electrical equipment is marked with a sym-
bol showing a wheeled bin with a cross on it.
The symbol indicates that the equipment was
put on the market after 13 August 2005 and
that it must be disposed of separately.
In consideration of the substances and ma-
terials contained, inadequate or abusive dis-
posal of the equipment or its improper use
may cause damage or injury to persons and
the environment.
Disposal of electrical waste which does not
respect the standards in force leads to the
application of administrative sanctions and
penalties.
1.6. REFERENCE
STANDARDS
This machine has been built in compliance
with the machine directive in force and in ac-
cordance with the standards contained in the
EC Declaration of Conformity supplied with
the machine.
1.2.i - Prolonged machine standstill
- Place the machine under cover, shel-
tered from atmospheric agents in a place
where the temperature is between 5°C
and +40°C.
- Remove the ignition key.
- Drain the clean water contained in the
tank.
- Charge the batteries and, once they
are charged, disconnect them from the
charger.
- Charge the batteries once a month.
1.3. INTENDED MACHINE
USE
The machine has been designed and manu-
factured for washing and drying indoor floor
surfaces.
DANGER:
Any other use releases the manufacturer
from responsibility for damage or injury
to persons and/or things and invalidates
any warranty condition.
1.4 - NON-INTENDED
MACHINE USE
WARNING:
The machine is not intended for outdoor
use.
DANGER:
- washing floors with water which is hotter
than 50°C;
- using diesel/petrol or corrosive deter-
gents to wash floors;
- washing and sucking up corrosive, flam-
mable and/or explosive liquids, even if
diluted.

Fig. 1
Fig. 2
1
3
4
5
Fig. 3
7
3
4
5
2
6
1
2
1
2
EN
EN-7
2.1 UNPACKING (Fig. 1 )
Once the packaging has been removed as
shown in the instructions on the packaging it-
self, check that the machine and all the com-
ponents supplied are intact.
If any evident damage is found, contact the
area agent and the carrier within 3 days of
receipt
- Remove the pack (1) containing the ac-
cessories supplied and the box (2) con-
taining the brush..
2.1.a - Standard machine equipment
(Fig. 2)
The accessories supplied are as follows:
1) Water filling hose.
2) Machine use and maintenance manual.
3) Battery charger instruction manual
4) Filter for clean water tank opening.
5) Battery charger power cable.
6) 40A fuse - 20A fuse - 30A fuse.
7) Brush.
3.1 ASSEMBLING THE
COMPONENTS
3.1.a - Positioning of the handle
(Fig. 3)
- Unlock the handle (1) pulling the lever
(2) and lift it placing it in the desired posi-
tion.

Fig. 4
4
5
6
EN
EN-8
3.1.b - Connecting the batteries
(for BC version only) (Fig. 4
- Remove the recovery water tank (4) and
connect the battery connectors (5 and
6).
- Replace the recovery water tank (4).
3.1.c - Electrical connection
(for E version only)
- Connect the machine power cable to a
mains socket with a minimum capacity of
10A.
WARNING:
- Make sure that the mains system is
equipped with an RCD (circuit break-
er).
- Unwind the electric power cable com-
pletely before operating the appliance.
- Use an electrical extension lead only
if in perfect condition; ensure that the
section is appropriate for the appliance
power rating.
- Never let the power cable run over
sharp edges and do not tread on it.

Fig. 5
1
3
4
4
6
2
6
5
EN
EN-9
3.1.d - Assembling the brush (Fig. 5)
- Position the brush (1) on the ground.
- Lift the front of the machine up by lever-
ing the handle (2) and remove the poly-
styrene support (3).
- Position the flange (4) above the brush
(1).
- Press the button (5) that illuminates,
then, for starting the rotation of the brush,
press the levers (6) until hearing the
coupling “Click” of the attachment of the
brush, then release levers (6) and press
the button (5) and the light turns off.

Fig. 6
2
3
4
1
EN
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4.1 CHARGING THE
BATTERY (Fig. 6)
(for BC version only)
DANGER:
Charge the batteries in well-ventilated ar-
eas which comply with standards in force
in the country of use.
For safety-related information, follow what
is described in chapter 1 of this manual.
WARNING:
For information and warnings about the
battery and the battery charger, follow
what is described in the battery and bat-
tery charger manual enclosed with this
document.
- Move the machine to the vicinity of a main
electrical socket.
- Remove the cable from the kit (2) and
connect it to the socket (3) on the ma-
chine then connect the other end to the
mains socket.
WARNING:
Check that the mains voltage is compat-
ible with the operating voltage of the bat-
tery charger (110 - 250 V, 50/60 Hz).
- Leave the batteries to charge until the
“Green” LED (4) comes on, then remove
the power cable (2) and put it back in po-
sition.
N.B.:
10 hours are needed for complete battery
charging.
Avoid partial recharges.

Fig. 7
4
2
3
6
7
9
10
11
12
13
14 15
16
17
18
19
20
14
4
5
8
1
EN
EN-11
5.1 GETTING TO KNOW THE MACHINE (Fig. 7)
1) Guide handle.
2) Control console.
3) Squeegee activation lever.
4) Lever for starting brush rotation and/or
dispensing water.
5) Lever for rotating handle positions.
6) Recovery water tank.
7) Recovery water tank cover.
8) Power cable (for E version only).
9) Clean water tank.
10)Clean water filling opening.
11)Wheels.
12)Brush rotation flange.
13)Brush.
14)Squeegee.
15)Recovery water drain hose.
16)Squeegee water aspiration hose.
17)Battery charger (for BC version only).
18)Batter charger indicator (for BC version
only).
19)Water regulation tap.
20)Water filter.

Fig. 8
R
1a
1b
1c
55
3
4
2
1
EN
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6.1 CONTROL PANEL
(Fig. 8)
1) LEDs status of battery charge
(only for BC version)
The button (3) is illuminated when
pressed, indicating the charging status of
the battery.
- When the LED (1c) is illuminated, it in-
dicates that the battery charge status
is at maximum.
- When the LED (1b) is illuminated, it in-
dicates that the battery charge status
is at about half.
- When the LED (1a) is illuminated (red
LED), it indicates that the battery
charge status is at minimum.
With the battery discharged [red LED (1a)
illuminated], the machine turns off or will
not start and the LED “R” of the battery
charger flashes for a few seconds; the
battery needs recharging.
2) Aspirator button
On pressing the button (2) it illuminates
and the functioning of the aspirator
starts.
The functioning of the aspirator is ena-
bled by pressing the button (3).
3) Brush rotation button
On pressing the button (3) it illuminates
and tension is fed to the circuits and rota-
tion of the brush.is enabled.
The starting of rotation of the brush is
controlled by pressing levers (5).
4) Water dispensing button
On pressing the button (4) it illuminates
and enables the dispensing of water for
washing pavement.
The dispensing of water is controlled both
by the switch (3) and by pressing the le-
vers (5).
5) Brush rotation and/or water dispens-
ing lever
Pressing the levers (5) and holding them
pressed, starts the rotation of the brush
and, if enabled, the dispensing of water.

1
2
Fig. 9
EN
EN-13
7.1 LEVER FOR HANDLE
ANGLE
REGULATION (Fig. 9)
- By pulling on the lever (1), it is possible to
vary the position of the handle (2);
releasing the lever, the handle is posi-
tioned and locks in the nearest required
position.
N.B.:
By positioning the handle (2) vertically, it is
possible to effect a more thorough cleaning
of corners by rotating the machine on itself.

Fig. 10
1
1a
1a
1b
2
2
2
3
EN
EN-14
8.1 FILLING THE TANK
(Fig. 10)
WARNING:
Only add clean mains water to the tank at
a temperature no greater than 50°C.
- Remove the hose (1) supplied, connect
one end (1a) to a tap and insert the other
end (1b) in the tank (2).
- Turn on the tap and fill the tank (2).
- Pour the liquid detergent into the tank.
N.B.:
Use non-foamy detergents only. For the
quantities, follow the instructions provided by
the detergent manufacturer according to the
type of dirt.
DANGER:
If the detergent comes in contact with the
eyes and/or skin or if swallowed, refer to
the use and safety information booklet
provided by the manufacturer of the de-
tergent;
- Once tank filling is complete, it is possible
to:
Insert the hose (1) into the tank (2) fully
where the end (1a) acts as a cap; or re-
move the hose (1) fully and insert the fil-
ter (3) supplied into the tank (2) opening.

Fig. 11
9
8
4
7
5
8
6
1
3
13
2
EN
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9.1 OPERATION
(Figs. 11-12)
9.1.a - Checks before use
- Check that the exhaust tube (1) of the re-
covery tank is properly coupled and prop-
erly sealed.
- Check that the squeegee water aspira-
tion hose (2) is correctly inserted in the
recovery tank.
- Check that the connector (3) on the
squeegee (13) is not blocked and that the
hose is connected correctly.
- To check the status of the battery charge;
press the switch (4), controlling the LEDs
(5) indicator (only for version BC).
9.1.b - Preparing the machine and
choosing the cycle
- Press the button (4) that illuminates.
- Pull the lever (6) and release it, it lowers
the squeegee.
Working cycle:
- The machine can perform 4 working cy-
cles:
Drying only cycle:
- To perform the drying cycle only, press
button 7. The aspirator starts up.
Brushing only cycle:
- To effect only the brushing cycle, press
the levers (8), releasing the levers (8)
stops the brush.
Washing, brushing cycle:
- Press the button (9) to prepare for the
dispensing of water, then press levers (8)
to start the cycle.
Washing, brushing, drying cycle:
- Press the button (7) to start the aspirator,
the button (9) to prepare the dispensing
of water, then press the levers (8) to start
the cycle.

Fig. 12
10
11
13
9
4
7
5
12
8
1
6
8
EN
EN-16
9.1.c - Using the machine
- After having started the machine and se-
lected the type of cycle, start the cleaning
operation by pressing the levers (8) and
holding them pressed to start rotation of
the brush and the dispensing of water,
then push the machine by means of the
handles (10) in the handle bar (11).
N.B.:
Releasing the levers (8) stops the rotation of
the brush and the dispensing of water.
N.B.:
To avoid damaging the floor, do not use the
machine in a fixed position with brush rota-
tion activated
N.B.:
The correct way of cleaning and drying the
floor is to move the machine forwards. Mov-
ing the machine backwards damages the
blades as well as not allowing correct aspira-
tion of the water present on the floor.
- If necessary, adjust the quantity of wash-
ing water using the tap (12).
- Check the status of the battery charge by
the indicator (5) (only on version BC).
9.1.d - End of use and switching off
- At the end of the cleaning operation and
before turning off the machine, stop the
dispensing of water and the rotation of
the brush by releasing levers (8) and
pressing the button (9) to continue with
the aspirator to remove all of the liquid
present on the floor, and then turn off the
aspirator by pressing button (7).
- Raise the squeegee (13) by pulling the le-
ver (6) and releasing it, the lever remains
in an upper position thus maintaining the
floor wipers in the raised position.

Fig. 13
1
2
3
1
1
4
5
6
2
EN
EN-17
WARNING:
Always lift up the squeegee at the end of
cleaning in order to prevent the deforma-
tion of the rubber blades.
- Press the button (4) turning it off.
- Disconnect the electric power cable from
the socket (for E version only).
10.1 DRAINING THE RE-
COVERY WATER
(Fig. 13)
At the end of the washing cycle or when the
recovery water tank (1) is full, it is necessary
to empty the tank by proceeding as follows:
N.B.:
To dispose of the recovery water, comply
with the standards in force in the country in
which the machine is used.
- Position the machine near to a drain out-
let.
- Disconnect the hose (2) from the support
(3).
- Remove the cap (4) from the hose (2)
and drain all the water contained in the
tank.
It is possible to remove the tank (1) to drain
the water contained in it, proceeding as fol-
lows:
- Disconnect the hose (2) from the support
(3).
- Remove the hose (5) from the tank (1).
Place the cap (6) on the tank then lift the
tank and move it to the draining area.
N.B.:
The tank (1) is easy for one operator to lift as
it weighs less than 25 kg.

Fig. 14
32
1
EN
EN-18
11.1 MAINTENANCE AND
CLEANING
WARNING:
For information and warnings regarding
maintenance or cleaning, follow the in-
formation given in the “General warnings
during maintenance” in chapter 1 in this
manual.
OPERATIONS TO PER-
FORM DAILY
11.1.a - Emptying and cleaning the
clean water tank (Fig. 14)
WARNING:
At the end of the washing operations, it is
compulsory to drain and clean the clean
water tank to prevent deposits or scal-
ing.
After draining the recovery water tank, drain
the clean water tank as follows:
- Position the machine over a drain outlet.
- Turn the drain connector outwards (1).
- Push the hose clip (2) inwards and at the
same tie remove the cap (3) and let all
the water drain out.
- Wash the inside of the tank, leaving the
drain cap open and adding clean water
through the front opening.
- After cleaning, replace the cap (3), push-
ing inwards.

Fig. 15
1
2
3
4
EN
EN-19
11.1.b - Cleaning the recovery water
tank (Fig. 15)
WARNING:
At the end of the washing operations, it
is compulsory to clean the recovery wa-
ter tank to prevent deposits or scaling
and the proliferation of bacteria, odours
or mould.
- Drain the recovery water as shown in the
relative paragraph, positioning the ma-
chine over a drain outlet.
- Remove the cover (1) and clean the in-
side of the cover and the aspirator safety
float (2) with running water.
- Leaving the hose (3) lowered and the cap
off, add water through the upper opening
(4), cleaning the inside of the tank until
clean water comes out of the drain hose.
- Replace all the components in reverse
order.

Fig. 16
1
1
23
14
5
EN
EN-20
11.1.c - Cleaning the squeegee (Fig.
16)
In order to clean the squeegee correctly (1),
it is necessary to remove it as follows:
- Pull the squeegee unit outwards (1).
- Disconnect the hose (2) from the squee-
gee (1).
- Loosen the knobs (3) and remove the
squeegee (1).
- Wash the squeegee and in particular the
rubber blades (4) and the inside of the as-
piration connector (5).
N.B.:
If, during washing, it is clear that the rubber
blades (4) are damaged or worn, it is neces-
sary to replace them or turn them over.
- Replace all the components in reverse
order.