Clemas & Co VHC200 User manual

VHC200 AIRPOWERED
VACUUM CLEANER
OPERATOR MANUAL
Clemas & Co. Unit 5 Ashchurch Business Centre, Alexandra Way, Tewkesbury,
Gloucestershire, GL20 8NB.
Tel: [phone] Fax: [phone]
Email: [email protected] Web: www.clemas.co.uk

VHC200
09/2011 1C385
GB
Table of contents
Instructions for use.........................................................................................................2
Operator’s safety............................................................................................................................. 2
General information for using the vacuum cleaner.......................................................................... 2
Proper uses ..................................................................................................................................... 2
Improper Use................................................................................................................................... 3
Versions and variations ................................................................................................................... 3
EC Declaration of conformity........................................................................................................... 3
General recommendations .............................................................................................................. 3
Vacuum cleaner description...........................................................................................4
Vacuum Cleaner Parts and Labels.................................................................................................. 4
Optional kits..................................................................................................................................... 4
Accessories ..................................................................................................................................... 4
Packing and unpacking ................................................................................................................... 4
Unpacking, moving, use and storage .............................................................................................. 5
Setting to work - connection to the pneumatic system .................................................................... 5
Wet and dry applications ................................................................................................................. 6
Maintenance and repairs................................................................................................................. 6
Technical speciÞcations................................................................................................................... 7
Dimensions...................................................................................................................................... 7
Inspections prior to starting ............................................................................................................. 8
Starting and stopping ...................................................................................................................... 8
Vacuum cleaner operation............................................................................................................... 8
Primary Þlter shaker ........................................................................................................................ 8
Emptying the dust container............................................................................................................ 8
Plastic bag....................................................................................................................................... 8
Liquids vacuuming........................................................................................................................... 8
At the end of a cleaning session ..................................................................................................... 9
Maintenance, cleaning and decontamination .................................................................................. 9
Primary and absolute Þlter disassembly and replacement .............................................................. 9
Primary Þlter replacement ............................................................................................................... 9
Absolute Þlter assembly or replacement ....................................................................................... 10
Tightness inspection...................................................................................................................... 10
Disposing of the vacuum cleaner .................................................................................................. 10
Recommended spare parts ............................................................................................................11
Troubleshooting ............................................................................................................12
Translation of the original instructions

C385 209/2011
VHC200
GB
Instructions for use
General information for using the vacuum
cleaner
Use the vacuum cleaner in accordance with the laws in force
in the country where it is used.
Besides the operating instructions and the laws in force in the
country where the device is used, the technical regulations for
ensuring safe and correct operation must also be observed
(Legislation concerning environmental and labour safety,
i.e. European Union Directive 89/391/EC and successive
Directives).
Do not perform any operation that could jeopardize the safety
of people, property and the environment.
Comply with the safety indications and prescriptions in this
instruction manual.
Proper uses
This vacuum cleaner is suitable for commercial use, in hotels,
schools, hospitals, factories, shops, ofÞces and apartment
hotels for example, for hire and in any case for purposes other
than normal domestic use.
This vacuum cleaner is suitable for cleaning and vacuuming
solid materials in indoor and outdoor environments.
ŶAlways leave enough room around the vacuum cleaner
to reach the controls easily.
The vacuum cleaner has been designed to be used by one
operator only.
Read the operating instructions and comply with the important safety recommendations identiÞed
by the word WARNING!
Operator’s safety
WARNING!
Before starting the vacuum cleaner, it is
absolutely essential to read these operating
instructions and to keep them on hand for
consultation.
The vacuum cleaner can only be used by people who
are familiar with the way it works and who have been
explicitly authorised and trained for the purpose.
Before using the vacuum cleaner, the operators must
be informed, instructed and trained on how to work
it and for which substances its usage is permitted
including the safe method for removing and disposing
of the vacuumed material.
WARNING!
The use of vacuum cleaner by people (including
children) with limited physical and mental capacities
or lacking in experience and knowledge is strictly
forbidden, unless they are supervised by a person
who is experienced in the use and safe handling of the
machine.
Children must be supervised to make sure they will
not play with the vacuum cleaner.

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Improper Use
WARNING!
The following use of the device is strictly forbidden:
ŶOutdoors in case of atmospheric precipitation.
ŶWhen not placed on horizontal levelled grounds.
ŶWhen the Þltering unit is not installed.
ŶWhen the vacuum inlet and/or hose are turned to
parts of the human body.
ŶUse without the cover on the vacuum unit.
ŶWhen the dust bag is not installed.
ŶUse without the guards, protective covers and
safety systems installed by the manufacturer.
ŶWhen the vacuum cleaner is covered with plastic
or fabric sheets.
ŶUse with the air outlet partially or totally closed.
ŶWhen used in narrow areas where there is no
fresh air.
ŶVacuuming liquids with vacuum cleaners not
equipped with speciÞc original stopping systems.
ŶVacuuming the following materials:
1. Burning materials (embers, hot ashes, lit
cigarettes, etc.).
2. Naked ßames.
3. Combustible gas.
4. Flammable liquids, aggressive fuels
(gasoline, solvents, acids, alkaline solutions,
etc.).
5. Explosive dust/substances and/or ones liable
to ignite in a spontaneous way (such as
magnesium or aluminium dusts, etc.).
IMPORTANT: Fraudulent use is not admitted.
Versions and variations
Versions
Optional
LIQUIDS
This vacuum cleaner can be equipped with liquids mechanical
stop.
EC Declaration of conformity
Every vacuum cleaner comes with a EC Declaration of
conformity. See fac-simile in Þg. 12.
[ NOTE ]
The Declaration of conformity is an important document
and should be kept in a safe place to be presented to the
Authorities on request.
General recommendations
WARNING!
If an emergency situation occurs:
ŶÞlter breakage
ŶÞre outbreak
Ŷetc.
Request assistance from qualiÞed personnel.
WARNING!
The vacuum cleaners must not be used or stored
outdoors, or in damp places.
Only versions with the level sensor can be used for
liquids, if not, they can only be used to vacuum dry
materials.

C385 409/2011
VHC200
GB
Vacuum cleaner description
Optional kits
Please contact the manufacturer’s sales network for
information on optionals.
Instructions for installing the optional are included in the
conversion kit.
WARNING!
Use only supplied and authorised genuine spare parts.
Accessories
Various accessories are available; refer to the manufacturer’s
accessory catalogue.
WARNING!
Use only genuine accessories supplied and
authorised by the manufacturer.
Packing and unpacking
Dispose of the packing materials in compliance with the laws
in force.
Figure 2
Model VHC200
(50 L)
VHC200
(100 L)
A (mm) 700 700
B (mm) 860 860
C (mm) 1350 1750
Weight with packing
(kg) 86 89
Vacuum Cleaner Parts and Labels
Figure 1
1. IdentiÞcation plate which includes:
Model Code, Technical SpeciÞcations (see table on page
7), Serial no. CE Marking, Year of manufacture
2. Dust container
3. Dust container release lever
4. Inlet
5. Outlet
6. Attention plate
Draws the operator’s attention to the fact that the Þlter
must only be shaken when the vacuum cleaner is turned
off (see also par. “Primary Þlter shaker”).
7. Pneumatic system connection Þtting.
This vacuum cleaner creates a strong air ßow which is drawn
in through the inlet (4- Fig. 1) and blown out through the
outlet (5- Fig. 1).
Before turning on the vacuum cleaner, Þt the vacuum hose
into the inlet and then Þt the required tool on to the end part
(refer to the manufacturer’s accessory catalogue or Service
Centre).
The diameters of the authorised hoses are given in the
technical speciÞcations table.
The vacuum cleaner is equipped with a primary Þlter which
enables it to be used for the majority of applications.
Besides the primary Þlter, which retains the most common
types of dust, the vacuum cleaner can be Þtted with a
secondary Þlter (absolute class H) with a higher Þltering
capacity for Þne dusts and dusts that are hazardous to health.

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Unpacking, moving, use and storage
Operate on ßat, horizontal surfaces.
The load-bearing capacity of the surface the vacuum cleaner
is placed on must be suitable for bearing its weight).
Setting to work - connection to the
pneumatic system
WARNING!
ŶMake sure there is no evident sign of damage to
the vacuum cleaner before starting work.
ŶBefore connecting the vacuum cleaner to the
pneumatic supply, make sure the network
supplies condensate-free air at the pressure
required (see technical data).
ŶRegularly check there are no signs of damage,
excessive wear, cracks or ageing on the
connecting hose.
WARNING!
When the vacuum cleaner is operating, do not:
ŶCrush, pull, damage or tread on the connecting
hose.
ŶOnly replace the supply hose with one of the
same type as the original.

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VHC200
GB
Wet and dry applications
[ NOTE ]
The supplied Þlters and the bag (if applicable) must be
installed correctly.
WARNING!
Comply with the safety regulations governing the
materials for which the vacuum cleaner is used.
WARNING!
If the version for liquids is used:
ŶMake sure the liquid level sensor is working
correctly before vacuuming liquids.
ŶIf foam forms, turn off the vacuum cleaner
immediately and empty the container.
ŶWarning: Switch off the vacuum cleaner
immediately if foam or liquid leaks out.
ŶRegularly clean the liquid level limiting device
and check to make sure that there are no signs of
damage.
ŶWarning: Dirty liquid vacuumed up by the vacuum
cleaner must be considered conductive.
Maintenance and repairs
WARNING!
Disconnect the vacuum cleaner from its power
source before cleaning, servicing, replacing parts or
converting it to obtain another version/variant.
ŶCarry out only the maintenance operations
described in this manual.
ŶUse only original spare parts.
ŶDo not modify the vacuum cleaner in any way.
Failure to comply with these instructions could
jeopardize your safety. Moreover, such action would
immediately make the EC declaration of conformity
issued with the vacuum cleaner void.

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Technical speciÞcations VHC200
Parameter Units 50 L 100 L
Air consumption(3) NL/min 2650
Air pressure required bar 6/9
Max vacuum(3) hPa (2) 380
Maximum air ßow rate (without hose and reductions)(3) L/min’ 5600
Maximum air ßow rate (with hose, length: 3 m, diameter: 70 mm)(3) L/min’ 5400
Noise level (Lpf) (EN60335-2-69) dB(A) 70
Inlet (diameter) mm 70
Hoses allowed (diameter) mm 70 / 50
Capacity L 50 100
Compressed air junction inches 3/8
Air supply pipe length m 6
Main Þlter surface m21.95
Upstream absolute “H” Þlter surface m23.5
Absolute Þlter efÞciency (EN 1822) % 99,995 (H14)
Model Units VHC200
Container capacity L 50 100
Mass (1) kg 67 70
Dimensions
Figure 3
Model VHC200
(50 L)
VHC200
(100 L)
A (mm) 800 800
B (mm) 600 600
C (mm) 1300 1590
(1) No packaging
(2) hPa = mbar
(3) With supply pressure of 6 bar
ŶStorage conditions:
T : -10°C ÷ +40°C
Humidity: 85%
ŶOperating conditions:
Maximum altitude: 800 m
(Up to 2,000 m with reduced performances)
T : -10°C ÷ +40°C
Humidity: 85%

C385 809/2011
VHC200
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Primary Þlter shaker
Depending on the quantity of dust cleaned up, shake the main
Þlter by means of the knob “3” (Fig. 4).
WARNING!
Stop the vacuum cleaner before using the Þlter shaker.
Do not shake the Þlter while the vacuum cleaner is on,
as this could damage the Þlter.
Wait a few seconds before restarting the vacuum cleaner, to
allow the dust to settle.
Emptying the dust container
WARNING!
ŶTurn the vacuum cleaner off before performing
these operations.
ŶCheck the class of the vacuum cleaner.
Before emptying the container it is advisable to clean the Þlter
(see “Primary Þlter shaker”).
ŶStandard version (not suitable for vacuuming hazardous
dust)
ƒRelease the dust container (2, Fig. 1) using lever (3,
Fig. 1), then remove and empty it.
ƒMake sure the seal is in perfect condition and
correctly positioned.
ƒPlace the container back in position and secure it
again.
Plastic bag
You can use the plastic bags supplied by our sales network
(Fig. 6).
Liquids vacuuming
WARNING!
Check that the vacuum cleaner is equipped with
liquids mechanical stop.
ŶThe Þlter element will be wet after liquids have been
vacuumed.
A wet Þlter element can quickly become clogged if the
vacuum cleaner is then used to vacuum dry substances.
For this reason, make sure that the Þlter element is dry
or replace it with another one before using the vacuum
cleaner for dry materials.
Inspections prior to starting
Figure 5
1. Inlet
Prior to starting, check that:
Ŷthe Þlters are installed;
Ŷall the levers are locked in place;
Ŷthe vacuum hose and tools have been correctly Þtted to the
inlet (1- Fig. 5);
WARNING!
Do not use the device if the Þlter is faulty.
Starting and stopping
Figure 4
WARNING!
Lock the castor brakes (1) before starting the vacuum
cleaner.
ŶOpen tap “1” (Fig. 4) to start vacuuming.
ŶClose tap “1” to stop vacuuming.
Vacuum cleaner operation
WARNING!
The air speed in the suction tube must not be less
than 20 m/s.
WARNING!
Consult the “Troubleshooting” chapter if faults occur.

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At the end of a cleaning session
ŶStop the vacuum cleaner using tap (1- Fig. 4) and
disconnect the hose from the pneumatic system.
ŶEmpty the container as described in the “Emptying the
container” paragraph.
ŶClean the vacuum cleaner as described in the paragraph
“Maintenance, cleaning and decontamination”.
ŶWash the container with clean water if aggressive
substances have been vacuumed.
ŶStore the vacuum cleaner in a dry place, out of reach of
unauthorized persons.
Maintenance, cleaning and
decontamination
WARNING!
To guarantee the safety level of the vacuum cleaner,
only original spare parts supplied by the manufacturer
should be used.
WARNING!
The precautions described below must be taken
during all maintenance operations, including cleaning
and replacing the primary and absolute Þlters.
WARNING!
The maintenance, cleaning and decontamination
operations must only be performed with the vacuum
cleaner turned off and disconnected from the
pneumatic system.
ŶIf the user is performing the maintenance operations,
the vacuum cleaner must be disassembled, cleaned
and overhauled as far as reasonably possible without
hazards for the maintenance personnel or other people.
The precautions to take include decontamination before
disassembling the vacuum cleaner, Þltered ventilation
of the exhaust air from the room in which the vacuum
cleaner is disassembled, cleaning the maintenance area
and suitable protection for personnel.
ŶA check must be carried out by the manufacturer or the
personnel of the same at least once a year. For example:
check the Þlters to make sure there are no air leaks
from the vacuum cleaner and the pneumatic system is
operating correctly.
Primary and absolute Þlter disassembly
and replacement
WARNING!
When the vacuum cleaner is used to vacuum
hazardous substances, the Þlters become
contaminated, therefore:
Ŷwork with care and avoid spilling the vacuumed
dust and/or material;
Ŷplace the disassembled and/or replaced Þlter in a
sealed plastic bag;
Ŷclose the bag hermetically;
Ŷdispose of the Þlter in accordance with the laws
in force.
WARNING!
Filter replacement is a serious matter. The Þlter must
be replaced with one of identical characteristics,
Þltering surface and category.
Otherwise the vacuum cleaner will not operate
correctly.
Primary Þlter replacement
Figure 7
Before proceeding with these operations, turn the vacuum
cleaner off and disconnect it from the pneumatic system.
ŶRelease the stop (1), unscrew the Þlter shaker knob (2).
ŶRelease the closing band (3).
ŶLift cap (4).
ŶLift Þlter (5) and unscrew the Þlter clamp (6) on bearing
ring (7).
ŶUnscrew cage (8) and overturn the Þlter, exposing
coupling clamp (9).
ŶRelease the clamps and detach the cage from the Þlter.
ŶDispose of the Þlter according to the laws in force.
ŶFit the new Þlter and secure it in the cage with special
clamps. Assemble the components in the reverse order
of disassembly.
WARNING!
Take care not to raise dust when this operation is
carried out. Wear a P3 mask and other protective
clothing plus protective gloves (DPI) suited to the
hazardous nature of the dust collected, refer to the
laws in force.
If necessary contact the manufacturer’s Service Centre.

C385 10 09/2011
VHC200
GB
Absolute Þlter assembly or replacement
WARNING!
Do not use the absolute Þlter again after having
removed it from the vacuum cleaner.
1. Figure 8
2. Cap
3. Closing band
4. Filter shaker stop
5. Filter shaker knob
6. Ringnut
7. Disc
8. Absolute Þlter
9. Filter plate
Before proceeding with these operations, turn the vacuum
cleaner off and disconnect the pneumatic system.
Assembly
1. Release stop (3) and unscrew Þlter shaker knob (4),
release closing band (2) and remove cap (1).
2. Insert absolute Þlter (7) and disc (6) on Þlter plate (8),
then tighten ringnut (5). Replace cap (1), lock it with
closing band (2) screw on Þlter shaker knob (4) and lock
with stop (3).
Replacement
1. Proceed as indicated in step 1 of the assembling
procedure.
2. Unscrew ringnut (5), and remove disc (6).
3. Change Þlter (7) and replace the cap by proceeding in
the reverse order.
To dispose of the Þlter put it in a sealed plastic bag, close it
hermetically and dispose of it in accordance with the laws in
force.
Tightness inspection
Hoses check
Make sure the connecting hoses (Fig. 9) are in a good
condition and correctly Þxed.
If the hoses are damaged, broken or badly connected to the
unions, they must be replaced.
When sticky materials are treated, check for possible clogging
along the hose, in the inlet and on the bafße plate inside the
Þltering chamber.
Scrape inlet (2, Fig. 9) from the outside and remove the
deposited waste as indicated in the Þgure.
Filtering chamber tightness check
If gasket (1, Fig. 10) between container (4) and Þlter chamber
(3) fails to guarantee a good seal:
ŶLoosen the four screws (2) that lock the Þltering chamber
(3) against the vacuum cleaner structure.
ŶAllow the Þltering chamber (3) to lower down and tighten
the screws (2) once it has reached the tightness position.
If an optimal seal cannot be obtained and the gasket is torn or
cracked, etc. it must be replaced.
Disposing of the vacuum cleaner
Figure 11
Dispose of the vacuum cleaner in compliance with the laws in
force.
To prevent damage to the environment or health caused by
improper waste disposal, please separate this product from
other waste and recycle it responsibly in order to support the
sustainable reutilisation of material resources.
This product can not be disposed of together with other
commercial waste.

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Recommended spare parts
The following is a list of spare parts that should be kept ready at hand in order to speed up maintenance operations.
Refer to the manufacturer’s spare parts catalogue when ordering spare parts.
Description
Model
Standard Class M Þlter
Star Þlter kit 40000338 40000699
Filter ring gasket Z8 17026
Filter chamber gasket 40000762
Filter clamp Z8 18079
Absolute Þlter Z8 17455

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GB
Troubleshooting
Problem Cause Remedy
The vacuum cleaner suddenly stops
Clogged primary Þlter Shake the Þlter.
Replace it if necessary
Clogged vacuum hose Check and clean the air intake
InsufÞcient airßow Increase air supply pressure. Check the pressure
supplied by the pneumatic network is sufÞcient.
Dust leaks from the vacuum cleaner
The Þlter is torn Replace it with another of identical type.
Inadequate Þlter Replace it with another of a suitable category and
check.
Electrostatic current on the vacuum
cleaner Non existent or inefÞcient grounding Check the ground.
The vacuum hose must be antistatic.

09/2011 1C385
VHC200
1
2
AB
C
ME77
Typ S3 1~ 13 A
S/N 07AJ814 3000 W Kg 71
Ref.No: 4010300258 50/60 Hz 44
1
6
3 2
4
7
5

C385 209/2011
VHC200
4
3
A B
C
1
3

09/2011 3C385
VHC200
5 6
7
1
2
1
4
3
6
5
7
8
9

C385 409/2011
VHC200
9
8
1
2
4
1
2
3
5
7
6
8

09/2011 5C385
VHC200
10
11
1
2
3
2