Cleveland CE-5800-HVE User manual

866-888-6327
[e-mail]
4403 Delp Street • Memphis, TN 38118
www.clevelandequipment.com
CE-5800-HVE
Continuous Sealer
Operation Manual

CE-5800-HVE Band Sealer
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Contents
Preface ......................................................................................................................... 4
1. Product Introduction.......................................................................................................... 5
1.1 Application ..................................................................................................................5
1.2 Products’ Feature ........................................................................................................5
1.3 Operation Principles....................................................................................................5
1.4 Technical Specification.................................................................................................6
2. Safety ......................................................................................................................... 8
2.1 Preparation..................................................................................................................8
2.2 Precautions on safety ..................................................................................................8
2.3 Using environment ......................................................................................................9
3. Conveying & storage ........................................................................................................ 10
3.1 Carton packaging configuration.................................................................................10
4. Installation....................................................................................................................... 11
4.1 Essential condition for installation.............................................................................11
4.2 Installation environment ...........................................................................................12
4.3 Installation steps .......................................................................................................13
5. Startup and commissioning.............................................................................................. 14
5.1 Controlling panel .......................................................................................................14
5.2 Power on ...................................................................................................................15
5.2.1 Power connection................................................................................................15
5.2.2 Startup procedure ...............................................................................................16
5.2.3 Stop operation.....................................................................................................16
5.2.4 Emergency stop switch........................................................................................16
5.3 Commissioning..........................................................................................................17
5.3.1 Replacement and adjustment of the sealing belt ................................................17
5.3.2 Forward-and-backward adjustment of conveyor table........................................18
5.3.3 Adjustment of sealing belt deviation...................................................................19
5.3.4 Adjustment of conveyor table height ..................................................................19
5.3.5 Adjustment of conveyor belt deviation................................................................20

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5.3.6 Pressure adjustment of embossing wheel ..................................................................20
6. Standard Operation & Parameter Setting....................................................................... 21
6.1 Preparation, adjustment and inspection before operation........................................22
6.2 Parameter Setting......................................................................................................23
6.3 Menu.........................................................................................................................24
6.4 File Edit......................................................................................................................26
6.5 Preview......................................................................................................................28
6.6 Advanced...................................................................................................................29
7. Maintenance .................................................................................................................. 31
7.2 Maintenance period table..............................................................................................32
8. Troubleshooting............................................................................................................. 33
8.1 Troubleshooting ........................................................................................................33
8.2 Motor maintenance...................................................................................................37
9. Storage ....................................................................................................................... 38
9.1 Storage of short time .....................................................................................................38
9.2 Storage of long time.......................................................................................................38
9.3 Start the machine after long-term storage.....................................................................38
10. Electric schematic diagram............................................................................................. 39
11. Parts Diagrams ............................................................................................................... 40
11.1 Sealing part 1:............................................................................................................40
11.2 Sealing part 2 :...........................................................................................................42
11.3 Sealing part 3.............................................................................................................45
11.4 Worm gear box assembly ..........................................................................................47
11.5 Worm gear box motor assembly ...............................................................................49
11.6 Conveyor Table Parts.................................................................................................51
11.7 Chassis components..................................................................................................53

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Preface
Thank you for buying the intelligent inkjet band sealer of CE-5800-HVE BAND SEALER.
The Manual is suitable for the model CE-5800-HVE BAND SEALER series.
This instruction manual has following content:
•Instruction on the product
•Precaution on safety
•Transportation and storage
•Installation
•Operation and commissioning
•Maintenance
•Troubleshooting
This manual gives a description of the installation and use of the product, and it includes following contents: the
product’s transportation, storage, installation, operation conditions, maintenance, troubleshooting and
repairing.
Notice:
•Please read this manual carefully and understand it thoroughly before using..
•Make sure this manual is possessed by the operator or the managerial personnel of this product.
•Please retain this manual after reading and make sure it is available for reference if needed.
•Any questions, please contact the manufacturer or distributor.
Responsibilities:
•This manual is written carefully and for possible mistakes or the mistakes due to misunderstanding, the
manufacturer does not take any responsibility.
•The manufacturer will not be responsible for the damage or problems caused by having not adopted
the specified spare part.
•The manufacturer keeps the right of amendment on the parameter or parts without prior notice.
•All rights are reserved by manufacturer. And without written approval, printing of any part of this
manual is forbidden. If found, the company reserves the right to pursue legal responsibilities.
Terms:
•Sealing belt (Teflon belt): to make the bag be out of touch of heating block to avoid influence the sealing
effect.
•Heater: consist of copper block and heating tube.

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1. Product Introduction
1.1 Application
This sealer can seal small packages, with a printing control operating system adopting the Linux operating system
widely used worldwide, free and open source. The system has strong stability and scalability, and can run stably
for a long time. Customers can freely adjust, the font size length, and rich content of the printing according to
their own needs, and the machine has its own sealing counting function, which can be widely used in food,
medicine, chemical, daily use, agriculture, and other industries. It is the best sealing equipment for bulk product
packaging in factories and shops.
1.2 Products’ Feature
•The touch screen operating system is a free and open source for the Linux, using a quad-core high-
performance processor, with a main frequency of up to 1.5GHz, extremely fast response and smooth
operation.
•Flat interface design: simple software interface appearance with guided scrolling prompt and friendly
interaction.
•5-inch IPS high-definition capacitive touch screen: a display resolution of 800x480, delicate and colorful
display, 180 degrees visible angle.
•The market's exclusive double spelling smart input method: support various input modes like predictive
typing in Chinese and English, handwriting input, Wubi entry, Cangjie input, making editing more
efficient. The corresponding language input method can be automatically switched according to the
system language.
•Support direct import of pictures in various formats: bmp, jpg, png, and any graphic element can be
resized by dragging and scaling, eliminating the tedious operation of computer conversion.
•Unique font management function: users can import personal favorite fonts.
•Various printing contents: contents like the text, date, symbol, LOGO image, two-dimensional code, bar
code, etc. can be printed.
•One-click switch languages: more than 20 languages supporting (including corresponding language
input methods), and support for any language customization.
•Software support USB flash disk update, continuous maintenance optimization.
1.3 Operation Principles
After power supply is connected, electrothermal elements start to produce heat, which leads to rapid
temperature rise of both upper and bottom heating blocks. Adjust temperature controller and speed-adjusting
knob to get the required temperature and speed respectively. The sealing area of plastic packing bag is conveyed
to the position between two sealing belts by conveyor belt first, then clamped by two sealing belts and delivered
to the heating area. The plastic film is heated and softened. Under the pressure from pinch roller, the film binds.
After this, the sealing part will be conveyed to the cooling area for cooling and forming, and then pressed by
embossing roller for making stripe or grid pattern. Finally, through the inkjet printer, the production date, QR
code, barcode, etc. are printed.
The running of transmission part of the sealer is started by motor, which drives sealing belts, guiding belts and
conveyor belt through gears to run synchronously.

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1.4 Technical Specification
Parameter Item
CE-5800-HVE
(Vertical Type)
Voltage(V/Hz)
AC 220/50 110/60
Motor power(W)
50/100
Sealing power(W)
300×2
Sealing speed(m/min)
0~16 (0~24)
Sealing width(mm)
10
Temperature control range(℃)
0~300（℃）（ Stepless adjustable）
Distance from sealing center to conveyor table（mm）
200-320
Max. distance from sealing center to Bag Opening (Kg)
21
Max. overall loading of conveyor (Kg)
≤10
External dimensions (L×W×H)（mm）
954×400×548
Net weight (Kg)
40
Inkjet Printer Parameters
Operating System
Linux
Size of Touch Screen
5 inch
Touch Screen Resolution
800×480
Processor
Quad-core high-performance processor, main frequency up to 1.5GHz (extremely fast
response, smooth operation)
Memory
1G＋4G
Print head
TIJ2.5 Thermal foaming nozzle
Printing Font Height
1.5-12.7mm
Printing Length
Unlimited
Maximum Printing Lines
6 lines
Ink Type and Capacity
Oily/42ml
Languages in Touch Screen
Simplified Chinese, Traditional Chinese, English, Arabic, Turkish, Spanish, Portuguese,
Korean, Russian (support customization)
Printing Content
Chinese, English, numbers, symbols, graphics (support any picture without format
conversion), QR codes, barcodes (custom barcode content, real-time variable barcode),
variable date (system custom), variable count (system Custom), variable QR codes (real-time
variable data printing system, all online systems are customized models)
Counting
0-100000
Printing Volume of Ink Cartridge
About 200,000 times (take the production date of 4mm in height and 30mm in length as an
example)

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Printing Content Storage
200 pieces can be stored (each piece of printing content has a separate counting and storage
function)
Printing Font
Adjustable (customizable printing font)
External Interface
USB
Online Operation
Optional (one host can control 1+N units)

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2. Safety
2.1 Preparation
•This manual describes the transportation, storage, installation, starting, operation condition,
maintenance, troubleshooting and repairing of this product.
•The installation of this machine should be operated by professional workers.
•Please obey this maintenance instruction
•Before using this machine, please read this instruction manual and understand it fully.
•Any questions, please contact the manufacturer or distributor.
2.2 Precautions on safety
•Pls confirm the machine voltage, frequency to prevent the accident.
•This machine is in power system of single-phase three-wire, and the yellow and green wire is protective
earth wire which should be grounding and could not be removed.
•The power cord should be protected from pressing, pulling, and should be winded when it is not used.
•Do not touch the electrical devices inside the machine after the power is turned on.
•Do not touch any driving parts to avoid injury when the machine is in operation.
•Do not open the machine hull, protection cover etc. when machine is on to avoid pinching, scalding or
electric shock.
•Do not touch the heating blocks to prevent from burns.
•When the machine is repaired, please proceed when the heating blocks are fully cool to avoid burns.
•Do not use the machine in corrosive and humid environments.
•Do not optionally replace parts on the machine.
•Keep the inside and outside of the machine clean and remove the surface adhesive materials from the
Teflon belt in time.
•Fill and exchange oil in worm-gear case regularly, and oil gear and sprocket (YP7408 semi-liquid gear oil).
When the machine is not in use, the power supply should be switched off.

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Keep this manual properly for easy reference in the future.
For example:
Danger!
There may be severe accidents or death if this precaution is ignored!
Warning!
There may be severe accidents or deaths if this precaution is ignored!
Warning!
There may be personal injury or property loss if this precaution is ignored!
2.3 Using environment
This product is designed to operate under room temperature and if environmental conditions are bad, (for
example, corrosivity in atmosphere and the environmental temperature over 30℃ or lower than 5 ℃), please
contact the manufacturer or the supplier.

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3. Conveying & storage
3.1 Carton packaging configuration
•Packed tightly by wad in the carton
Note: The maximum layers should not be more than 5 while palletizing.
•Please ensure that the wrapping film is wrapped stably on the machines.
•Please transfer the carton according to the arrow on it, do not transfer reversely
•Please use the forklift to transfer the machines palletized on the pallets
Note: Each machine is equipped with conveyor, hold the handle when moving the machine, do not hold the conveyor to move
the machine

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4. Installation
Before the operation of installation, please read this manual. By reading this manual, the things about how to
install, start, and usage and maintenance of this machine can be learnt. If there are problems caused because of
not referring to this manual, the manufacturer will not take any responsibility.
The manufacturer hopes the client will use the machine without breakdowns for a long time. If there is any
problem, please contact with the supplier or the manufacturer.
4.1 Essential condition for installation
Caution! Harm to machine!
Without essential condition for installation, machine will be damaged.
Be careful injured!
Please obey the essential condition for installation.
Please assure the installation environment satisfy basic safety regulations.

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4.2 Installation environment
•No inflammable and explosive gas is allowed.
•Environment temperature：5-30℃. If need operation under other temperature, please confirm with
supplier or dealer first.
•Environment pressure, standard atmospheric pressure
•Assure power environment satisfy requirements (refer to nameplate).
•No inclined is an important factor of the machine successful operating.
•Leave enough space to assure good ventilation for heat dissipation. At least 10cm interspace.
•Machine cannot be exposed to heat source and steam device directly. (such as steamer, dish-washing
machine or stove)
Assure enough space to replace the easy worn spare parts.

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4.3 Installation steps
Ink cartridge installation steps:
Remove the cartridge clip (be sure to keep the clip), pinch the end of the cartridge, and insert the cartridge
nozzle along the track into the printer.
Aim the nozzle of the ink cartridge at the nozzle hole of the printer, push the ink cartridge forward, and the ink
cartridge will pour down along the slope above the marbles.
Press down on the tail of the ink cartridge and hear the sound of marbles. The nozzle of the ink cartridge is
aligned parallel to the hole of the inkjet printer head, and the ink cartridge is successfully inserted.

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5. Startup and commissioning
5.1 controlling panel
No.
Name
Description
1
Touch Screen for Inkjet
Printing
Used to set the working parameters of the inkjet printer
2
Emergency Stop
For emergency stop, press the machine to stop running.
3
Printing Switch
Choose to turn on or off the coding function.
4
Fan
Open or close heat sealing / Open or close fan
5
Heat Sealing
Optional opening and closing heat sealing function.
6
Power
Used to turn on or off the machine power supply.
7
Temperature controller
Adjust the temperature of the heating block.
8
Knob
Adjust the motor speed, can make the sealing speed up or
down.

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5.2 Power on
DANGER! ELECTRIC SHOCK!
Please abide by safety operating regulations.
•Via rotating the Power Switch to start the machine.
•After the connection with the power supply, the indicator light will be on. And the touch display will
show the home page, which means the machine is now in the state of standby, and the machine is ready
to be operated.
5.2.1 Power connection
WARNING! ELECTRIC SHOCK!
Ensure that the socket used has protective grounding wires.
Be careful! Power mismatch will damage the machine!
Please check the power parameters of the machine by referring to the machine nameplate.
Please comply with safety guidelines and national accident prevention measures.
Power/Ground
•Check whether the power supply voltage is consistent with the voltage in the machine’s nameplate.
•Ensure the machine is properly connected to a grounded receptacle, so as to avoid the fire or electric
shock (grounding line is the yellow green double color line).
•The cable must be free to move to avoid extrusion.
•Once the cable is damaged, please replace immediately.
•When there is machine malfunction or when the machine needs maintenance, please cut off power
supply.
•If the machine will be idle for a period, please pack the cable.

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5.2.2 Startup procedure
•Connect the power and press the start switch, the indicator lights up, adjust the speed control knob,
then the transmission parts run synchronously.
•Fine tune printing wheel knob, make the printing wheel rotating. Adjust it to the appropriate pressure
and fix the limit screw.
•Turn on the heater switch, then the green light of temperature controller lights up. According to the
material and thickness of the packing bag, adjust the temperature controller to the desired temperature.
When the heating block begins to warm up, the machine shall be turned on at the same time.
•That whether it is necessary to turn on the fan for cooling depends on the material and thickness of
packing bag.
•Flatten and align sealing opening, then feed the bag by aligning the bag opening with the feed opening.
When the bag opening is gripped by the sealing belts, which makes the bag moving forward
automatically, at that moment, please do not push it in or pull it out by force, otherwise there will be
irregular sealing or breakdown.
•If it is found that there is dirt attached to the sealing belt or the heating block, stop the sealer and clear
it. Do not clear the dirt with hands when the temperature is high
5.2.3 Stop operation
In order to prolong the service life of the sealer, before turning off the machine, please return the temperature-
regulating knob to position 0 firstly, and turn on the fan. At the same time, the indicating temperature begins to
fall and the sealing belt should still be in state of running. After several minutes later, when the temperature
drops below 100℃, it is allowed to turn off the fan and main power switch.
5.2.4 Emergency stop switch
At any time, the machine stops immediately after pressing the emergency stop switch. The emergency stop
switch is a self-locking switch, and it needs to be rotated by a clockwise 120 degrees to open.

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5.3 Commissioning
5.3.1 Replacement and adjustment of the sealing belt
•Remove the safety cover, after the heating block cooling, rotate retaining washer by 90° on both upper
heating block and upper cooling block to lift both two blocks, then loosen the springs on both embossing
roller and pinch roller, meanwhile, remove the guiding belt, to make it ready for removing sealing belts
(as below figure).
•Move the driven wheel seat (adjusting block) towards heating block, and remove the sealing belt.
•Replace it with a new sealing belt and install the guiding belt back.
•Adjust the driven wheel, heating blocks, cooling blocks, and pinch roller etc. to the original position.
•Connect the power supply to test the machine.
•Install the protection cover. When the temperature reaches the setting temperature, the machine is
ready for work.

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5.3.2 Forward-and-backward adjustment of conveyor table
Loosen the adjusting knobs on both sides first, and then move the conveyor table forward or backward in the
long slot along the feet. Tighten the knobs on both sides after finishing the adjustment.

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5.3.3 Adjustment of sealing belt deviation
If the sealing belt deviates, the sealing belt can be adjusted by adjusting the screws in the driven wheel seat
(adjusting block) (as below figure).
5.3.4 Adjustment of conveyor table height
According to different materials, if it is needed to adjust the height of the conveying table, adjust the conveying
table height by the adjusting knob in front of the conveyor table (as below figure), and tighten it after adjustment.

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5.3.5 Adjustment of conveyor belt deviation
If the conveyor belt deviates, the conveyor belt can be adjusted by adjusting screws in the right side of conveyor
table (as below figure). Keep the conveyor belt under tension state when adjusting, and it is not allowed to adjust
when the conveyor belt under relaxed state.
5.3.6 Pressure adjustment of embossing wheel
If there is a need to make the pattern of the embossing wheel deep or shallow, adjust the adjustment knob at
the top of the embossing wheel (as below figure).