Clevo 5600P User manual

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Notebook Computer
5600P/5620P/5800P/5820P
Service Manual

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Notice
The company reserves the right to revise this publication or to change its contents without notice. Information contained
herein is for reference only and does not constitute a commitment on the part of the manufacturer or any subsequent ven-
dor. They assume no responsibility or liability for any errors or inaccuracies that may appear in this publication nor are
they in anyway responsible for any loss or damage resulting from the use (or misuse) of this publication.
This publication and any accompanying software may not, in whole or in part, be reproduced, translated, transmitted or
reduced to any machine readable form without prior consent from the vendor, manufacturer or creators of this publica-
tion, except for copies kept by the user for backup purposes.
Brand and product names mentioned in this publication may or may not be copyrights and/or registered trademarks of
their respective companies. They are mentioned for identification purposes only and are not intended as an endorsement
of that product or its manufacturer.
Version 1.0
May 2002
Trademarks
Intel®and Pentium®are registered trademarks of Intel Corporation.
Windows®is a registered trademark of Microsoft Corporation.
Other brand and product names are trademarks and./or registered trademarks of their respective companies.

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About this Manual
This manual is intended for service personnel who have completed sufficient training to undertake the maintenance and
inspection of personal computers.
It is organized to allow you to look up basic information for servicing and/or upgrading components of the notebook PC.
The following information is included:
Chapter 1, Introduction, provides general information about the location of system elements and their specifications.
Chapter 2, Disassembly, provides step-by-step instructions for disassembling parts and subsystems and how to upgrade
elements of the system.
Appendix A, Part Lists
Appendix B, Schematic Diagrams
Appendix C, Updating the FLASH ROM BIOS

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Related Documents
You may also need to consult the following manual for additional information:
User’s Manual on CD
This describes the notebook PC’s features and the procedures for operating the computer and its ROM-based setup pro-
gram. It also describes the installation and operation of the utility programs provided with the notebook PC.

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Contents
Introduction ........................................................... 1-1
Overview ............................................................................................................. 1-1
System Specifications ......................................................................................... 1-2
Processor ............................................................................................................. 1-2
Core Logic ........................................................................................................... 1-2
Structure .............................................................................................................. 1-2
Security ................................................................................................................ 1-2
Memory ............................................................................................................... 1-2
BIOS .................................................................................................................... 1-2
LCD ..................................................................................................................... 1-2
Display ................................................................................................................. 1-3
Storage ................................................................................................................. 1-3
Audio ................................................................................................................... 1-3
PC Card ............................................................................................................... 1-3
Interface ............................................................................................................... 1-4
Communication ................................................................................................... 1-4
Power Management ............................................................................................. 1-4
Power ................................................................................................................... 1-5
Indicators ............................................................................................................. 1-5
Environmental Spec ............................................................................................ 1-5
Physical Dimensions ........................................................................................... 1-5
Weight ................................................................................................................. 1-5
Optional ............................................................................................................... 1-5
External Locator - Top Views ............................................................................. 1-6
Front View .......................................................................................................... 1-7
External Locator - Right & Rear Views .............................................................. 1-8
External Locator - Bottom View ......................................................................... 1-9
Mainboard Overview - Top ............................................................................... 1-10
Key Parts .......................................................................................................... 1-10

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Mainboard Overview - Bottom ......................................................................... 1-11
Key Parts ........................................................................................................... 1-11
Mainboard Overview - Top ............................................................................... 1-12
Cable Connectors .............................................................................................. 1-12
Mainboard Overview - Bottom ......................................................................... 1-13
Cable Connectors .............................................................................................. 1-13
Disassembly ............................................................ 2-1
Overview ............................................................................................................. 2-1
Maintenance Tools .............................................................................................. 2-2
Connections ......................................................................................................... 2-2
Maintenance Precautions .................................................................................... 2-3
Cleaning ...............................................................................................................2-3
Disassembly Steps ............................................................................................... 2-4
To remove the Battery: .........................................................................................2-4
To remove the Bay One Device: ..........................................................................2-4
To remove the Hard Disk Drive: ..........................................................................2-4
To remove the Bay Two Device: .........................................................................2-4
To remove the Keyboard: .....................................................................................2-4
To remove the System Memory: ..........................................................................2-4
To remove the CPU: .............................................................................................2-4
To remove the Modem: ........................................................................................2-4
To remove the Wireless LAN Module: ................................................................2-4
To remove the Palm Rest: ....................................................................................2-4
To remove the Bottom Case: ................................................................................2-4
To remove the Audio “DJ” Module: ....................................................................2-5
To remove the HDD Converter Board: ................................................................2-5
To remove the Mainboard: ...................................................................................2-5
To remove the DC/DC Board: .............................................................................2-5
To remove the Click Board: .................................................................................2-5
To remove the TouchPad: ....................................................................................2-6
To remove the LED Board: ..................................................................................2-6

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To remove the Speakers: ......................................................................................2-6
To remove the Inverter: ........................................................................................2-6
To remove the LCD panel: ...................................................................................2-6
Removing the Battery ......................................................................................... 2-7
Removing the Bay One Device ........................................................................... 2-8
Removing the Hard Disk Drive Assembly .......................................................... 2-9
Removing the Bay Two Device ........................................................................ 2-10
Removing the Keyboard ................................................................................... 2-11
Removing the System Memory ......................................................................... 2-12
Removing the CPU ........................................................................................... 2-13
Removing the Modem ....................................................................................... 2-15
Removing the Wireless LAN Module ............................................................... 2-15
Removing the Palm Rest ................................................................................... 2-16
Removing the Bottom Case .............................................................................. 2-17
Removing the Audio "DJ" Module ................................................................... 2-19
Removing the HDD Converter Board ............................................................... 2-20
Removing the Mainboard .................................................................................. 2-21
Removing the DC/DC Board ............................................................................ 2-23
Removing the Click Board ................................................................................ 2-24
Removing the TouchPad ................................................................................... 2-24
Removing the LED Board ................................................................................. 2-25
Removing the Speakers ..................................................................................... 2-25
Removing the Inverter ....................................................................................... 2-26
Removing the LCD Panel ................................................................................. 2-27
Part Lists ............................................................... A-1
Part List Illustration Location .............................................................................A-2
Top (5600P) ........................................................................................................A-3
Bottom (5600P) ...................................................................................................A-4
LCD 15” (5600P) ................................................................................................A-5
Battery (5600P) ...................................................................................................A-6
Second Battery (5600P) ......................................................................................A-7

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TEAC CD-ROM Drive (5600P) .........................................................................A-8
KME CD-RW Drive (5600P) .............................................................................A-9
Combo Drive (5600P) .......................................................................................A-10
DVD-ROM Drive (5600P) ..............................................................................A-11
Audio DJ (5600P) .............................................................................................A-12
Floppy Disk Drive (5600P) ...............................................................................A-13
Top (5620P) ......................................................................................................A-14
Bottom (5620P) .................................................................................................A-15
LCD 15”(5620P) ...............................................................................................A-16
Battery (5620P) .................................................................................................A-17
Second Battery (5620P) ....................................................................................A-18
TEAC CD-ROM Drive (5620P) .......................................................................A-19
KME CD-RW Drive (5620P) ...........................................................................A-20
Combo Drive (5620P) .......................................................................................A-21
DVD-ROM Drive (5620P) ...............................................................................A-22
Audio DJ (5620P) .............................................................................................A-23
Floppy Disk Drive (5620P) ...............................................................................A-24
Top (5800P) ......................................................................................................A-25
Bottom (5800P) .................................................................................................A-26
LCD 15” (5800P) ..............................................................................................A-27
Battery (5800P) .................................................................................................A-28
Second Battery (5800P) ....................................................................................A-29
TEAC CD-ROM Drive (5800P) .......................................................................A-30
KME CD-RW Drive (5800P) ...........................................................................A-31
Combo Drive (5800P) .......................................................................................A-32
DVD-ROM Drive (5800P) ...............................................................................A-33
Audio DJ (5800P) .............................................................................................A-34
Floppy Disk Drive (5800P) ...............................................................................A-35
Top (5820P) ......................................................................................................A-36
Bottom (5820P) .................................................................................................A-37
LCD 15” (5820P) ..............................................................................................A-38
Battery (5820P) .................................................................................................A-39

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Second Battery (5820P) ....................................................................................A-40
TEAC CD-ROM Drive (5820P) .......................................................................A-41
KME CD-RW Drive (5820P) ...........................................................................A-42
Combo Drive (5820P) .......................................................................................A-43
DVD-ROM Drive (5820P) ..............................................................................A-44
Audio “DJ” (5820P) ..........................................................................................A-45
Floppy Disk Drive (5820P) ...............................................................................A-46
Schematic Diagrams ..............................................B-1
System Block Diagram .......................................................................................B-3
CPU Socket 478 - 1 of 2 .....................................................................................B-4
CPU Socket 478 - 2 of 2 .....................................................................................B-5
North Bridge MCH 845 Power & Ground - 1 of 2 .............................................B-6
North Bridge MCH 845 Memory Interface - 2 of 2 ............................................B-7
Clock Generator ..................................................................................................B-8
DDRAM ..............................................................................................................B-9
DDR Termination ..............................................................................................B-10
Mobility P7 ........................................................................................................B-11
Mobility Mem A: Term; LVDS ........................................................................B-12
Mobility Mem B: CRT; LVDS; TV OUT .........................................................B-13
ICH3 - 1 of 3 .....................................................................................................B-14
ICH3 - 2 of 3 .....................................................................................................B-15
ICH3 (USB) - 3 of 3 ..........................................................................................B-16
HDD; CD-ROM; FDD ......................................................................................B-17
Mini PCI; MDC Modem ...................................................................................B-18
LAN RTL8139CL .............................................................................................B-19
TI 1394 (43AB22) .............................................................................................B-20
NS-PC87393; IR; ROM ....................................................................................B-21
H8 ......................................................................................................................B-22
KBC Conn; Fan Conn; LDO .............................................................................B-23
AC-In; Power Button ........................................................................................B-24
AC ‘97 AD 1886 ...............................................................................................B-25