Clevo 5600D User manual

Preface
I
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Notebook Computer
5600D
Service Manual

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Notice
The company reserves the right to revise this publication or to change its contents without notice. Information contained
herein is for reference only and does not constitute a commitment on the part of the manufacturer or any subsequent ven-
dor. They assume no responsibility or liability for any errors or inaccuracies that may appear in this publication nor are
they in anyway responsible for any loss or damage resulting from the use (or misuse) of this publication.
This publication and any accompanying software may not, in whole or in part, be reproduced, translated, transmitted or
reduced to any machine readable form without prior consent from the vendor, manufacturer or creators of this publica-
tion, except for copies kept by the user for backup purposes.
Brand and product names mentioned in this publication may or may not be copyrights and/or registered trademarks of
their respective companies. They are mentioned for identification purposes only and are not intended as an endorsement
of that product or its manufacturer.
Version 1.0
November 2002
Trademarks
Intel®and Pentium®are registered trademarks of Intel Corporation.
Windows®is a registered trademark of Microsoft Corporation.
Other brand and product names are trademarks and/or registered trademarks of their respective companies.

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About this Manual
This manual is intended for service personnel who have completed sufficient training to undertake the maintenance and
inspection of personal computers.
It is organized to allow you to look up basic information for servicing and/or upgrading components of the computer.
The following information is included:
Chapter 1, Introduction, provides general information about the location of system elements and their specifications.
Chapter 2, Disassembly, provides step-by-step instructions for disassembling parts and subsystems and how to up-
grade elements of the system.
Appendix A, Part Lists
Appendix B, Schematic Diagrams

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Related Documents
You may also need to consult the following manual for additional information:
User’s Manual on CD
This describes the computer’s features and the procedures for operating the computer and its ROM-based setup program.
It also describes the installation and operation of the utility programs provided with the computer.

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Preface
Contents
Introduction ........................................................... 1-1
Overview ............................................................................................................. 1-1
System Specifications ......................................................................................... 1-2
Processor ............................................................................................................. 1-2
Core Logic ........................................................................................................... 1-2
Structure .............................................................................................................. 1-2
Security ................................................................................................................ 1-2
Memory ............................................................................................................... 1-2
BIOS .................................................................................................................... 1-2
LCD ..................................................................................................................... 1-2
Display ................................................................................................................. 1-3
Storage ................................................................................................................. 1-3
Audio ................................................................................................................... 1-3
PC Card ............................................................................................................... 1-3
Interface ............................................................................................................... 1-4
Communication ................................................................................................... 1-4
Power Management ............................................................................................. 1-4
Power ................................................................................................................... 1-5
Indicators ............................................................................................................. 1-5
Environmental Spec ............................................................................................ 1-5
Physical Dimensions ........................................................................................... 1-5
Weight ................................................................................................................. 1-5
Optional ............................................................................................................... 1-5
External Locator - Top Views ............................................................................. 1-6
Front View .......................................................................................................... 1-7
External Locator - Right & Rear Views .............................................................. 1-8
External Locator - Bottom View ......................................................................... 1-9
Mainboard Overview - Top ............................................................................... 1-10
Key Parts .......................................................................................................... 1-10

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Mainboard Overview - Bottom ......................................................................... 1-11
Key Parts ........................................................................................................... 1-11
Mainboard Overview - Top ............................................................................... 1-12
Cable Connectors .............................................................................................. 1-12
Mainboard Overview - Bottom ......................................................................... 1-13
Cable Connectors .............................................................................................. 1-13
Disassembly ............................................................ 2-1
Overview ............................................................................................................. 2-1
Maintenance Tools .............................................................................................. 2-2
Connections ......................................................................................................... 2-2
Maintenance Precautions .................................................................................... 2-3
Cleaning ...............................................................................................................2-3
Disassembly Steps ............................................................................................... 2-4
To remove the Battery: .........................................................................................2-4
To remove the Bay One Device: ..........................................................................2-4
To remove the Hard Disk Drive: ..........................................................................2-4
To remove the Bay Two Device: .........................................................................2-4
To remove the Keyboard: .....................................................................................2-4
To remove the System Memory: ..........................................................................2-4
To remove the CPU: .............................................................................................2-4
To remove the Modem: ........................................................................................2-4
To remove the Wireless LAN Module: ................................................................2-4
To remove the Palm Rest: ....................................................................................2-4
To remove the Bottom Case: ................................................................................2-4
To remove the Audio “DJ” Module: ....................................................................2-5
To remove the HDD Converter Board: ................................................................2-5
To remove the Mainboard: ...................................................................................2-5
To remove the DC/DC Board: .............................................................................2-5
To remove the Click Board: .................................................................................2-5
To remove the TouchPad: ....................................................................................2-6
To remove the LED Board: ..................................................................................2-6

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To remove the Speakers: ......................................................................................2-6
To remove the Inverter: ........................................................................................2-6
To remove the LCD panel: ...................................................................................2-6
Removing the Battery ......................................................................................... 2-7
Removing the Bay One Device ........................................................................... 2-8
Removing the Hard Disk Drive Assembly .......................................................... 2-9
Removing the Bay Two Device ........................................................................ 2-10
Removing the Keyboard ................................................................................... 2-11
Removing the System Memory ......................................................................... 2-12
Removing the CPU ........................................................................................... 2-13
Removing the Modem ....................................................................................... 2-15
Removing the Wireless LAN Module ............................................................... 2-15
Removing the Palm Rest ................................................................................... 2-16
Removing the Bottom Case .............................................................................. 2-17
Removing the Audio "DJ" Module ................................................................... 2-19
Removing the HDD Converter Board ............................................................... 2-20
Removing the Mainboard .................................................................................. 2-21
Removing the DC/DC Board ............................................................................ 2-23
Removing the Click Board ................................................................................ 2-24
Removing the TouchPad ................................................................................... 2-24
Removing the LED Board ................................................................................. 2-25
Removing the Speakers ..................................................................................... 2-25
Removing the Inverter ....................................................................................... 2-26
Removing the LCD Panel ................................................................................. 2-27
Part Lists ............................................................... A-1
Part List Illustration Location .............................................................................A-2
Top (5600D) ........................................................................................................A-3
Bottom (5600D) ..................................................................................................A-4
LCD 15” (5600D) ...............................................................................................A-5
Battery (5600D) ..................................................................................................A-6
Second Battery (5600D) .....................................................................................A-7

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TEAC CD-ROM Drive (5600D) ........................................................................A-8
KME CD-RW Drive (5600D) .............................................................................A-9
Combo Drive (5600D) ......................................................................................A-10
DVD-ROM Drive (5600D) ..............................................................................A-11
Audio DJ (5600D) .............................................................................................A-12
Floppy Disk Drive (5600D) ..............................................................................A-13
Top (5620D) ......................................................................................................A-14
Bottom (5620D) ................................................................................................A-15
LCD 15” (5620D) .............................................................................................A-16
Battery (5620D) ................................................................................................A-17
Second Battery (5620D) ...................................................................................A-18
TEAC CD-ROM Drive (5620D) ......................................................................A-19
KME CD-RW Drive (5620D) ...........................................................................A-20
Combo Drive (5620D) ......................................................................................A-21
DVD-ROM Drive (5620D) ...............................................................................A-22
Audio DJ (5620D) .............................................................................................A-23
Floppy Disk Drive (5620D) ..............................................................................A-24
Top (5800D) ......................................................................................................A-25
Bottom (5800D) ................................................................................................A-26
LCD 15” (5800D) .............................................................................................A-27
Battery (5800D) ................................................................................................A-28
Second Battery (5800D) ...................................................................................A-29
TEAC CD-ROM Drive (5800D) ......................................................................A-30
KME CD-RW Drive (5800D) ...........................................................................A-31
Combo Drive (5800D) ......................................................................................A-32
DVD-ROM Drive (5800D) ...............................................................................A-33
Audio DJ (5800D) .............................................................................................A-34
Floppy Disk Drive (5800D) ..............................................................................A-35
Top (5820D) ......................................................................................................A-36
Bottom (5820D) ................................................................................................A-37
LCD 15” (5820D) .............................................................................................A-38
Battery (5820D) ................................................................................................A-39

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Second Battery (5820D) ...................................................................................A-40
TEAC CD-ROM Drive (5820D) ......................................................................A-41
KME CD-RW Drive (5820D) ...........................................................................A-42
Combo Drive (5820D) ......................................................................................A-43
DVD-ROM Drive (5820D) ..............................................................................A-44
Audio “DJ” (5820D) .........................................................................................A-45
Floppy Disk Drive (5820D) ..............................................................................A-46
Schematic Diagrams ..............................................B-1
System Block Diagram .......................................................................................B-2
CPU (Northwood) 1 of 2 .....................................................................................B-3
CPU (Northwood) 2 of 2 .....................................................................................B-4
MCH845 Power & Ground .................................................................................B-5
MCH845 Memory Interface ................................................................................B-6
Clock Generator ..................................................................................................B-7
DDRAM ..............................................................................................................B-8
DDR Termination ................................................................................................B-9
Mobility P7 ........................................................................................................B-10
Mobility Mem A; Term; LVDS ........................................................................B-11
Mobility Mem B; CRT; TV Out .......................................................................B-12
ICH3 (1 of 3) .....................................................................................................B-13
ICH3 (2 of 3) .....................................................................................................B-14
ICH3 (3 of 3) .....................................................................................................B-15
HDD/CDROM/FDD .........................................................................................B-16
Mini PCI; MDC Modem ...................................................................................B-17
LAN RTL8139CL .............................................................................................B-18
TI1394 TSB43AB22 .........................................................................................B-19
NS-PC87393; IR; ROM ....................................................................................B-20
H8 ......................................................................................................................B-21
KBC Conn; Fan Conn .......................................................................................B-22
ACIN; PWR Button ..........................................................................................B-23
AC'97 AD1886 ..................................................................................................B-24

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PCI 1410 ............................................................................................................B-25
PCMCIA Socket ................................................................................................B-26
CPU Core Power ...............................................................................................B-27
D/D Conn ..........................................................................................................B-28
+3V; +5V ..........................................................................................................B-29
USB 2.0 .............................................................................................................B-30

Introduction
Overview 1 - 1
1.Introduction
1: Introduction
Overview
This manual covers the information you need to service or upgrade the 5600D/5620D/5800D/5820D notebook computer.
Information about operating the computer (e.g. getting started, and the Setup utility) is in the User’s Manual. Information
about drivers (e.g. VGA & audio) is also found in User’s Manual. That manual is shipped with the computer.
Operating systems (e.g. DOS, Windows 9x, Windows NT 4.0, Windows 2000, Windows XP, OS/2 Warp, UNIX, etc.) have
their own manuals as do application software (e.g. word processing and database programs). If you have questions about
those programs, you should consult those manuals.
The 5600D/5620D/5800D/5820D notebook is designed to be upgradeable. See “Disassembly” on page 2 - 1 for a de-
tailed description of the upgrade procedures for each specific component. Please note the warning and safety information
indicated by the “” symbol.
The balance of this chapter reviews the computer’s technical specifications and features.

Introduction
1 - 2 System Specifications
1.Introduction
System Specifications
Processor
• Intel Pentium 4 Processor - (478-pin) FC-PGA2 package
(µ0.13) 0.13 Micron Process Technology - 2.0/2.2/2.26/2.4/2.5/2.53/2.6/2.66/2.8 GHz
• Intel Celeron Processor - (478-pin) uPGA package
(µ0.13) 0.13 Micron Process Technology - 1.7/1.8 GHz
Core Logic
• Intel® 845E
Structure
• All-in-one
• Compliant to PC99 standard
Security
• Security (Kensington® type) Lock Slot
Memory
• Two 200Pin SODIMM sockets, DDR200/266 MHz DDR devices
• Expandable memory up to 1024 MB, depends on 128/256/512MB SODIMM Modules
BIOS
• One 512KB Flash ROM
•PhoenixBIOS
LCD
• 14.1" XGA 1024x768/ SXGA+ 1400x1050, 15.0" XGA 1024X768, 15.0" SXGA+ 1400x1050, 15.0" UXGA 1600x1200,
15.0" QXGA 2048x1536

Introduction
System Specifications 1 - 3
1.Introduction
Display
• ATI Mobility Radeon 9000 high performance chip
• Support AGP™4X
• Integrated 128-bit 2D / 3D Graphics Accelerator
Advanced HW Acceleration for DVD Playback
Fully DirectX 8.1 with Hardware
• External memory up to 32/64 MB DDR SGRAM on board
• Dual-view Display Monitor
• Support resolution up to 2048x1536
Storage
• 3.5" 3-mode FDD, and secondary battery bay one only
• DVD-ROM 12.7mm (h), OR CD-ROM 12.7mm (h), OR CD-RW 12.7mm (h), OR Combination DVD-ROM / CD-RW
12.7mm (h) drive for all bays
• Easy changeable 2.5" 9.5 mm (h) HDD
• Support Master mode IDE, support PIO mode 4 / ATA-33/66/100 (Ultra DMA)
Audio
• AC'97 2.1 Compliant Interface
• 3D stereo enhanced sound system
• Compatible Sound-Blaster PRO™
• S/PDIF Digital output (5.1 CH)
• Built in microphone
•AudioDJ
• Built in 2 speakers 1 watt 36F, 8O
PC Card
• One PCMCIA 3.3V/5V sockets, one type II
• Supports CardBus

Introduction
1 - 4 System Specifications
1.Introduction
Interface
• Built in TouchPad (Scroll functionality included)
• Four USB ports
• One IEEE 1394 port
• One S-Video jack for TV output
• One parallel port (LPT1), support ECP/EPP
• Infrared file transfer, IrDA 1.1 FIR/SIR/ASKIR
• External CRT monitor
• One PS/2 port support mouse and keyboard (through Y cable)
• One headphone-out jack
• One microphone-in jack
• One RJ-11 jack for MDC Modem
• One RJ-45 jack for LAN
• DC-in jack
• Built-in 3 instant keys, www, email, and Player
Communication
• Infrared transfer: 115.2K bps SIR/ 4M bps FIR, 1cm ~ 1M operating distance, IrDA 1.1 compliant
• 10/100Mb Ethernet LAN built-in
• 802.11b Wireless LAN mini-PCI interface (option)
• 56K MDC Modem with V.90 & V.92 compliant
Power Management
• Supports ACPI v1.0b
• Supports suspend to RAM (S3)
• Supports suspend to disk (S4)
• Modem resume from system suspend
• Cover switch

Introduction
System Specifications 1 - 5
1.Introduction
Power
• Full Range AC adapter - AC in 100~240V, 50~60Hz DC Output 20V, 6.0A. 120W
• Main battery smart Li-Ion 59W (removable)
• Second battery smart Li-Ion 50W (removable)
Indicators
• LED indicator (HDD, Suspend/Power on/ AC-In, Battery Charging/Battery full, E-mail, Num Lock, Caps Lock, Scroll Lock)
Environmental Spec
• Temperature Relative Humidity
• Operating: 5°C~ 35°C Operating: 20% ~ 80%
• Non-Operating: -20°C ~ 60°C Non-Operating: 10% ~ 90%
Physical Dimensions
• 329 (w) x 290 (d) x 44 (h) mm
Weight
• 3.4 ~ 3.7 kg without battery
Optional
• Secondary battery pack
• DVD-ROM Drive
• CD-RW Drive
• DVD-ROM and CD-RW Combo Drive
• Software DVD Player
• Wireless LAN module

Introduction
1 - 6 External Locator - Top Views
1.Introduction
External Locator - Top Views
4 5 67
8
9
10
11
1
2

Model Differences
This manual refers to
the two notebook mod-
els pictured on this
page.
The models vary
slightly in external de-
sign. Photographs
used throughout this
manual are of Model A.
Model A Model B
4
2
3
4 5 67
8
9
10
11
1
2
4
2
3
Figure 1 - 1
Top Views
1. LCD
2. LED Power &
E-Mail Indicators
3. Close Cover
Switch
4. Speakers
5. Hot-Key buttons
6. LED Status
Indicators
7. Power Button
8. Keyboard
9. TouchPad and
Buttons
10. Palm Rest
(Removable)
11. LCD Latch

Introduction
Front View 1 - 7
1.Introduction
Front View Figure 1 - 2
Front View
1. LCD Latch
2. Audio “DJ” CD
Player Control
Panel On/Off
Switch
3. Previous Track
4. Next Track
5. LCD
6. Play Pause
7. Stop
8. Volume Down
9. Volume Up
10. Built-In
Microphone
Figure 1 - 3
Left Side View
1. DC-In Jack
2. Vent
3. PC Card Slot
4. PC Card Eject
Button
43
1
2 876
5
910
43
12

Introduction
1 - 8 External Locator - Right & Rear Views
1.Introduction
External Locator - Right & Rear Views
Figure 1 - 4
Right Side View
1. Device Bay One
2. Device Bay Two
3. Infrared
Transceiver
Figure 1 - 5
Rear View
1. Security Lock
2. Microphone-In
Jack
3. Headphone-Out
Jack
4. S/PDIF Out Port
5. Mini - IEEE 1394
Port
6. 4 USB Ports
7. RJ-11 Phone
Jack
8. RJ-45 LAN Jack
9. S-Video
Connector
10. External Moni-
tor (CRT) Port
11. Parallel Port
12. PS/2 Type Port
13. Vents
3
12
2 4 6
78911 12
6
1
13
13
3 5
10

Introduction
External Locator - Bottom View 1 - 9
1.Introduction
External Locator - Bottom View Figure 1 - 6
Bottom View
1. Vent/Fan Outlets
2. Device Bay One
3. Device Bay One
Release Latch
4. Device Bay Two
5. Battery
6. Battery Release
Latch
1
2
3
4
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1
1