cliMATE DRYVEX MC 5200 User manual
SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE
OPERATOR’S MANUAL
MC 5200 DRYVEX™
DEHUMIDIFICATION SYSTEM
OPERATOR’S MANUAL MC 5200 DRYVEX™ DEHUMIDIFICATION SYSTEM
Page 2
TABLE OF CONTENTS
Table of Contents ...................................................................................................................................................... 2
Foreword .................................................................................................................................................................... 3
Safety Information..................................................................................................................................................... 4
Operating Safety........................................................................................................................................................ 5
Operator Safety while using Combustion Burners ................................................................................................ 5
Service Safety............................................................................................................................................................ 6
Label Locations ......................................................................................................................................................... 6
Safety and Operating Labels.................................................................................................................................... 7
Operation.................................................................................................................................................................. 11
System Description................................................................................................................................................. 11
Preparing the Structure .......................................................................................................................................... 11
System Component Locations............................................................................................................................... 12
Control Panel ........................................................................................................................................................... 13
Positioning the Machine ......................................................................................................................................... 14
Preliminary Checks ................................................................................................................................................. 14
Starting the Generator ............................................................................................................................................ 15
Connecting the Ductwork....................................................................................................................................... 15
Starting the Machine ............................................................................................................................................... 16
Stopping the Machine ............................................................................................................................................. 17
Positioning and Operating the Air Movers............................................................................................................ 19
Monitoring the Operating Parameters................................................................................................................... 20
RMS 6000.................................................................................................................................................................. 20
Maintenance............................................................................................................................................................. 21
Periodic Maintenance Schedule............................................................................................................................. 21
Lubricating the Return Blower Bearings............................................................................................................... 21
Changing and Adjusting the Return Blower Belt ................................................................................................. 22
Changing and Adjusting the Supply Blower Belt................................................................................................. 24
Removing the Burner.............................................................................................................................................. 26
Replacing the Burner Nozzle.................................................................................................................................. 28
Cheking and Adjusting the Burner Electrodes..................................................................................................... 29
Checking the Fuel Pressure ................................................................................................................................... 31
Checking the Burner Air Setting ............................................................................................................................ 32
Replacing the Humidity Sensor ............................................................................................................................. 32
Changing the Fuel Heater Filter ............................................................................................................................. 35
Burner Adjustments ................................................................................................................................................ 36
Engine Air Cleaner .................................................................................................................................................. 37
Engine Fuel Strainer................................................................................................................................................ 37
Fuel Blend Guide..................................................................................................................................................... 38
Storage ..................................................................................................................................................................... 38
List of Abbreviations............................................................................................................................................... 38
Troubleshooting ...................................................................................................................................................... 40
Wiring Schematic .................................................................................................................................................... 41
Technical Data ......................................................................................................................................................... 42
Machine .................................................................................................................................................................... 42
Heater ....................................................................................................................................................................... 43
Air Mover.................................................................................................................................................................. 43
OPERATOR’S MANUAL MC 5200 DRYVEX™ DEHUMIDIFICATION SYSTEM
Page 3
FOREWORD
This manual provides information and procedures to safely operate and maintain this Ground Heaters®, Inc. model.
For your own safety and protection from injury, carefully read, understand and observe the safety instructions
described in this manual.
Keep this manual or a copy of it with the machine. If you lose this manual or need an additional copy, please contact
Ground Heaters®, Inc. This machine is built with user safety in mind; however, it can present hazards if improperly
operated and serviced. Follow operating instructions carefully! If you have questions about operating or servicing this
equipment, please contact Ground Heaters®, Inc.
The information contained in this manual was based on machines in production at the time of publication. Ground
Heaters®, Inc. reserves the right to change any portion of this information without notice.
All rights, especially copying and distribution rights, are reserved.
Copyright 2007 by Ground Heaters®, Inc.
No part of this publication may be reproduced in any form or by any means, electronic or mechanical, including
photocopying, without express written permission from Ground Heaters®, Inc.
Any type of reproduction or distribution not authorized by Ground Heaters®, Inc. represents an infringement of valid
notice, which aim at improving our machines or their safety standards.
OPERATOR’S MANUAL MC 5200 DRYVEX™ DEHUMIDIFICATION SYSTEM
Page 4
SAFETY INFORMATION
This manual contains DANGER, WARNING, CAUTION, NOTICE and NOTE callouts which must be followed to
reduce the possibility of personal injury, damage to the equipment, or improper service.
This is the safety alert symbol. It is used to alert you to potential personal injury
hazards. Obey all safety messages that follow this symbol to avoid possible
injury or death.
DANGER indicates a hazardous situation which, if not avoided, will result in
death or serious injury.
WARNING indicates a hazardous situation which, if not avoided, could result in
death or serious injury.
CAUTION indicates a hazardous situation which, if not avoided, could result in
minor or moderate injury.
NOTICE: Used without the safety alert symbol, NOTICE indicates a hazardous situation which, if not avoided, could
result in property damage.
Note: Contains additional information important to a procedure.
OPERATOR’S MANUAL MC 5200 DRYVEX™ DEHUMIDIFICATION SYSTEM
Page 5
OPERATING SAFETY
WARNING Familiarity and proper training are required for the safe operation of this machine. Machines
operated improperly or by untrained personnel can be dangerous. Read the operating instructions contained in both
this manual and the OEM manuals included with this machine. Familiarize yourself with the location and proper use
of all controls. Inexperienced operators should receive instruction from someone familiar with the machine before
being allowed to operate it.
1.
2. NEVER start a unit in need of repair.
3. Keep unauthorized personnel, children, and pets away from the machine.
4. ALWAYS operate machine with all safety devices and guards in place and in working order. DO NOT modify
or defeat safety devices. DO NOT operate machine if any safety devices or guards are missing or inoperative.
5. NEVER run the machine indoors or in an enclosed area unless adequate ventilation, through such items as
exhaust fans or hoses, is provided. Exhaust gas from the genset and from the burner contains carbon monoxide,
a deadly poision. Exposure to carbon monoxide WILL KILL YOU IN MINUTES.
6. DO NOT smoke while operating the machine.
7. ALWAYS refer to the applicable Department of Transportation regulations before towing.
8. NEVER transport people in or on the machine.
9. ALWAYS where gloves when handling duct work and hot components.
10.
vapors.
OPERATOR SAFETY WHILE USING COMBUSTION BURNERS
1. Combustion burners present special hazards during operation and fueling. Read and follow the warning
instructions in the burner owner’s manual and the safety guidelines below. Failure to follow the warnings and
safety guidelines could result in severe injury or death.
2. NEVER operate the machine indoors unless exhaust fumes can be adequately ventilated.
3.
4.
5. ALWAYS replace the fuel tank cap after refueling. DO NOT spill fuel when refueling the machine. Clean up spilt
fuel immediately.
6. DO NOT smoke when refueling machine.
7. DO NOT refuel hot or running machine.
OPERATOR’S MANUAL MC 5200 DRYVEX™ DEHUMIDIFICATION SYSTEM
Page 6
SERVICE SAFETY
WARNING HIGH VOLTAGE! This unit uses high voltage circuits capable of causing serious injury or death.
1. ALWAYS replace the safety devices and guards after repairs and maintenance.
2.
important operating instructions and warn of dangers and hazards.
3. ALWAYS make sure slings, chains, hooks, ramps, jacks and other types of lifting devices are attached securely
and have enough weightbearing capacity to lift or hold the machine safely. Always remain aware of the location
of other people around when lifting the machine.
4. ALWAYS replace or repair electrical components with components that are identical in rating and performance
as the original component.
5.
Fumes from fuels and solvents can become explosive.
6.
7. ALWAYS connect the safety chains.
8. ALWAYS make sure directional and trailer lights are connected and working properly.
9. ALWAYS check that the lug nuts holding the wheels are tight and that none are missing.
10.
LABEL LOCATIONS
wc_gr003845
30
31 121
28 29
29
OPERATOR’S MANUAL MC 5200 DRYVEX™ DEHUMIDIFICATION SYSTEM
Page 7
wc_gr003846
89
99
101
118
92
100
105 87
88
86
103
100
109
98
95 104
90
94
120 117
119
11510291
93
96
97
90
105
SAFETY AND OPERATING LABELS
Ref. Label Ref. Label
28
Jack is not designed to take loads that ratcheting straps or load binded
chains can deliver. Use jack for raising/lowering trailer tongue only.
Failure to heed above warning could result in damage to personal
propertly or cause serious injury or death.
29
30 31
Battery
+12V
(Black)
Right Hand
Turn/Stop
(Brown)
Electric
Brake
(Blue)
Back Up
(Yellow)
Refer to back of connection box cover
for further connection details.
Ground
White
Left Hand
Turn/Stop
(Red)
Running
Lights
(Green)
OPERATOR’S MANUAL MC 5200 DRYVEX™ DEHUMIDIFICATION SYSTEM
Page 8
86 BURNER ACCESS
BURNER RESET 0170435
87
HIGH LIMIT RESET
REMOVE CAP
0170436
88 BURNER RESET
0170437
89
ENGINE OIL
ONLY
0170438
90
ACCESSORY STORAGE
WEIGHT NOT TO
EXCEED 700 LBS 0170439
91
92
TEMPERATURE AND
RELATIVE HUMIDITY
SENSORS 0170441
93 FUEL FILL CAP
FUEL GAUGE 0170442
94 SPARE TIRE
STORAGE 0170443
95
STARTUP/SHUTDOWN
INSTRUCTIONS INSIDE
0170444
96 RETURN BLOWER
ACCESS 0170445
97
Outlet for Performance
Monitoring Light and
RMS 6000 Only 0170447
98 99
CAUTION
OIL PRESENT IN THE EXTERNAL OIL RESERVOIR WILL NOT
GUARANTEE THE NECESSARY CRANKCASE OIL LEVEL. CHECK
GENERATOR ENGINE CRANKCASE OIL LEVEL REGULARLY AND
REPLENISH DIRECTLY INTO ENGINE AS NEEDED.
M101-113
OPERATOR’S MANUAL MC 5200 DRYVEX™ DEHUMIDIFICATION SYSTEM
Page 9
100
CAUTION
RETURN OR SUPPL Y FLEXIBLE DUC T
LENGTH NOT TO EXCEED 150 FEET
101
MINIMUM CLEARANCE TO COMBUSTIBLE MATERIALS (INCHES)
ESPACES LIBRES MINIMUM AUX MATERIAUX COMBUSTIBLE (POUCES)
FUEL NOTHEAVIER THAN NO. 2FUEL OIL
COMBUSTIBLE PAS PLUS LOURDQUE DE L’HUILE A FOURNAISE NO. 2
FOR OUTDOOR USE ONLY
POUR L'USAGE EXTÉRIEUR SEUL
EMENT
Ground Heaters, Inc.
Spring Lake, Michigan USA
SERIAL NO. /SERIE NO.
MODEL
NO. /
MODELE
NO.
FIRING
RATE US
GPH /TAUX
CHAUFFE
EU GPH
NOZZLE
TYPE /
TYPE
CICLEUR
CAPACITY
BTUH /
CAPICITY
BTUH
BURNER
MODEL /
BRULEUER
MODELE
Dryvex 2 .71 2.0/60 B 3 80,000 Riello40 F10 115/230V/1 Ph
MC5200
ELECTRICAL
RATING /
LA TAUX
ELECTRIQ
UE
12
MC5200
102
103 104
8 Amp Max Accessory Load
During Machine Operation
M10111
CAUTION
105
HAZARDOUS
c– s
cover in place.
Disconnect and lock out
sourceb efore opening
†¢nel.
cause severe injury or
death.
109
115 116
RECOMMENDED OIL VISCOSITY VS TEMPERATURE
!C
!F
29 18 14 10 16 21 27 32 38 43 49
01108030201001020302105046 07 09 01 00
10W30,10W40
5 W 30
15 W 40
30 W
0170432
OPERATOR’S MANUAL MC 5200 DRYVEX™ DEHUMIDIFICATION SYSTEM
Page 10
117
! CAUTION
DO NOT OPERATE THE GENERATOR
IF THE LOW RESERVOIR OIL LEVEL
LIGHT IS ON.
IF THE LIGHT IS ON, ADD OIL TO
THE RESERVOIR.
118
119 LOW RESERVOIR OIL
LEVEL LIGHT 121
120
OPERATING PROCEDURE
MULTIQUIP WhisperWatt
AC Generator
2C HECK the Water level.
1C HECK the Oil level.
3C HECK the Fuel level.
4T URN the Idle Control switch ON.
5I NSERT the key into the Starter Switch.
6TURN the key to RUN, the Battery and Oil pressure Warning
lamps should illuminate.
7TURN and HOLD the key at the HEAT position, the preheat
lamp will illuminate. TURN the key to START after the HEAT
lamp goes out.
NOTE: AVOID HIGH SPEEDS IMMEDIATELY AFTER
STARTING
8When the engine starts, the Oil pressure and Battery Warning
lamp should go out.
13 OFF
and let the engine idle for 5 minutes (Idle Control switch
should be TURNED ON).
NEVER STOP THE ENGINE SUDDENLY EXCEPT IN AN
EMERGENCY.
14 Stop the engine by turning the key in the Starter Switch to
“STOP” and remove the key.
5T URN the AC CIRCUIT BREAKER OFF
12 TURN the Idle Control switch ON or OFF for full engine
operation.
9Let the engine idle for at least 5 Minutes with the Idle
Control switch in the ON position.
10 CHECK the engine for abnormal vibrations noise and oil
leakage.
11 TURN the AC CIRCUIT BREAKER ON
OPERATOR’S MANUAL MC 5200 DRYVEX™ DEHUMIDIFICATION SYSTEM
Page 11
OPERATION
SYSTEM DESCRIPTION
The Dryvex™ MC 5200 system consists of:
•
•
•
• Six AM 3000 air movers
air from the building.
any other purpose.
PREPARING THE STRUCTURE
by high temperatures from the structure such as:
• Aerosol cans
• Carbonated beverage containers
• Wine bottles
• Perfume bottles
• Cleaning supplies
• Appliances with door seals
• Plastic blinds
• Candles
• Plants
• Pets
• Aquariums
• Plastic ceiling fans
• Plastic furniture
Note: Some wood trim may warp and latex caulk may shrink. These items may need to be replaced after drying.
OPERATOR’S MANUAL MC 5200 DRYVEX™ DEHUMIDIFICATION SYSTEM
Page 12
SYSTEM COMPONENT LOCATIONS
wcghi_gr003847
1
12
9
10
11
6
2
7
5
4
38
Ref. Description Ref. Description
1 Control panel 7 Return air temperature sensor
2 Return blower 8 Supply air temperature sensor
3 Supply blower 9 Duct and air mover storage
4 Generator 10 Crane lifting point
5 Humidity sensor 11 Strobe light
6 Diesel burner 12 Trailer jack
OPERATOR’S MANUAL MC 5200 DRYVEX™ DEHUMIDIFICATION SYSTEM
Page 13
CONTROL PANEL
VENTILATE
%HOUT
TEMPE
CONT
SUPPLY AIR TEMPERATURE
115V55115V
HEAT
BURNER FAULT
ON
OFF
CAB LIGHT
RETURN AIR BLOWER
ON
OFF
OPERATION MODE
0
OFF
0 0 0 00 0
HOURS
0
0
00
302 – 0XXX
SERIAL NO/SERIE NO.
Ground Heaters, Inc.
Spring Lake, Michigan USA
OMRON
f
g
h
i
j
a
b
c
d
e
wcghi_gr003849
Ref. Instrument/switch Function.
a Supply air temperature digital display Displays temperature of supply air.
b Main temperature controller Sets desired temperature of supply air.
c Relative humidity digital display Displays relative humidity of return air.
d Circuit breaker 1 (10A) Controls power to the control circuit.
e Circuit breaker 2 (10A) Controls power to the burner circuit.
f Hour meter Meters usage of MC 5200.
g Operation mode switch
modes:
• VENTILATE—power to blower only.
•
until thermostat reads 104°F (40°C) or lower.
• HEAT—power to burner and blower.
h Switches power to return air blower.
i Switches power to cab light.
j Burner fault indicator light
OPERATOR’S MANUAL MC 5200 DRYVEX™ DEHUMIDIFICATION SYSTEM
Page 14
POSITIONING THE MACHINE
WARNING The Dryvex MC 5200 trailer may be air lifted to the top of a structure for drying purposes. Use the
lifting point to do so. Normal positioning and setup is as follows: Fire hazard! Do not position the Dryvex MC 5200
closer than 12 feet (4 m) to structure’s walls.
1. Position the curb side of the Dryvex MC 5200 trailer close to the building to be treated, and near a doorway or
window, but not closer than 12 feet (4 m).
2. Chock the wheels to prevent accidental rolling.
3. Level the trailer using the trailer jack.
4. Position the air movers within the building to be treated as indicated below (1 through 6).
Note: For air mover operation instructions, see section Positioning and Operating the Air Movers.
1
3
2
4
5
6
12 ft. (3m)
wcghi_gr003850
PRELIMINARY CHECKS
Before starting the Dryvex MC 5200, check the following:
• Fuel supply
• Genset engine oil supply
•
OPERATOR’S MANUAL MC 5200 DRYVEX™ DEHUMIDIFICATION SYSTEM
Page 15
STARTING THE GENERATOR
To start the generator:
1. Place the 25A (a) circuit breakers in the OFF position.
2. Place the idle control switch (b) in the OFF position.
3. Turn the key switch (c) to the HEAT position and hold it there until the glow plug indicator lamp (d) goes out.
Once the glow plug indicator lamp goes out, turn the key switch to the START position. Release the key when
the engine starts.
NOTICE: Do not crank the engine for more than 20 seconds at a time. Damage to the starter may occur. Allow the
starter to cool for approximately 30 seconds between cranking attempts.
4. Allow the engine to run for at least 30 seconds, then place the 25A circuit breaker in the ON position.
5. Place the idle control switch in the ON position.
STOP
ON
OFF
RUN HEAT
START
IDLE CONTROL
HOUR METER
OFF
25A 25A
OFF
AC CIRCUIT
BREAKER
GFCI
AC VOLTMETER
0
V
240
ab d
wcghi_gr003851
c
CONNECTING THE DUCTWORK
1.
collar (b). Clamp it into place.
2. Connect the black supply duct outlet to the structure. Seal the space between the duct and the window, doorway,
or other hole in which the supply duct enters the structure.
Note:
connect this additional duct to the structure.
OPERATOR’S MANUAL MC 5200 DRYVEX™ DEHUMIDIFICATION SYSTEM
Page 16
3.
the space between the duct and the window, doorway, or other hole in which the supply duct exits the structure.
4.
1
3
2
4
12 ft. (3m)
wcghi_gr003852
c
b
a
STARTING THE MACHINE
1. Start the generator. See section Starting the Generator.
2. Connect the ductwork. See section Connecting the Ductwork.
3. Turn the operation mode switch to HEAT. The burner and supply air
blower will start.
VENTILATEH EAT
OPERATION MODE
0
OFF
wc_gr003855
OPERATOR’S MANUAL MC 5200 DRYVEX™ DEHUMIDIFICATION SYSTEM
Page 17
4. Using the up and down arrows on the temperature controller, set the
temperature (SV) of the return air to 125°F. This is the lower reading
on the temperature controller. The upper reading (PV) displays the
actual temperature of the return air.
Note: After several days of operation, the temperature set point may
be turned down to conserve fuel.
TEMPERATURE
CONTROL
OMRON E5CN
FPV
SV
OUT 111
5. Run the machine in HEAT mode until the return air supply temperature
is 55–75°F (approximately 10 minutes). Then, place the return air
blower switch to the ON position.
wc_gr003857
RETURN AIR BLOWER
ON
OFF
STOPPING THE MACHINE
NOTICE: Do not shut down the generator until the machine has cooled.
1. Using the up and down arrows on the temperature controller, set the
temperature (SV) of the return air to 75°F. This is the lower reading on
the temperature controller. The upper reading (PV) displays the actual
temperature of the return air.
NOTICE: Do not shut down the machine until the PV displays 100°F
or lower.
wc_gr003860
TEMPERATURE
CONTROL
OMRON E5CN
FPV
SV
OUT 111
OPERATOR’S MANUAL MC 5200 DRYVEX™ DEHUMIDIFICATION SYSTEM
Page 18
2. To cool the machine:
Turn the operation mode switch to the OFF position. The burner will
shut down but the supply air blower will run until the internal thermostat
senses approximately 104°F (40°C).
WARNING Electric shock and cutting injury hazard! At
temperatures above 104°F (40°C), electric power is available at the
supply blower even with the operation mode switch in the OFF position.
VENTILATEH EAT
OPERATION MODE
0
OFF
wc_gr003858
3. When the structure has cooled (temperature controller reads 100°F or
blower switch in the OFF position.
wc_gr003859
RETURN AIR BLOWER
ON
OFF
4. Release the duct collar clamps and disconnect the supply and return ductwork from the machine and from the
structure. Store the ducts neatly in the storage bay of the machine.
5. Place the generator’s 25A circuit breaker in the OFF position.
6. Turn the generator’s key switch to the OFF position.
OPERATOR’S MANUAL MC 5200 DRYVEX™ DEHUMIDIFICATION SYSTEM
Page 19
POSITIONING AND OPERATING THE AIR MOVERS
Six air movers (model AM 3000) (a) are used with the Dryvex MC 5200 system. The air movers are available with
optional casters (b) or wheeled cart (c).
Each air mover includes: GFIC outlet (d)(e), and 12A circuit breaker (f).
Position the air movers so that air will be circulated throughout the structure. Larger spaces will require two or more
air movers. Position the air movers in the corners of the space, pointing in directions that will circulate the air in a
common direction (e.g., both clockwise).
Note: The direction of air ow is over the motor.
The air movers may be stacked when storing.
wcghi_gr003853
¢
¥ƒ
§
£⁄
OPERATOR’S MANUAL MC 5200 DRYVEX™ DEHUMIDIFICATION SYSTEM
Page 20
MONITORING THE OPERATING PARAMETERS
The following parameters should be monitored every 8–24 hours:
• Fuel level
• Generator
Keep generator full of oil.
• Return air temperature
Check temperature controller set point (SV). After several days of operation, the supply air temperature may be
turned down to conserve fuel.
Note: Data loggers should be used to validate the drying process.
• Strobe light (RMS 6000)
go out when there is a power failure or a burner fault.
RMS 6000
See Graphic: wcghi_gr003874
and fault codes for up to four hours after power to the smart plug is lost. The RMS 6000 is portable but does require
the RMS 6000.
Note: Before the RMS 6000 can be used, the RMS service must be activated through Micrologic Inc. See the
instructions below to activate this service.
wcghi_gr003874
a
b
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