Closet Maid ExpressShelf User manual

Walk-in Configurations
Includes Wall-to-Open, Corners, and Corner Rounder Bars
© 2018 ClosetMaid LLC | Ocala, FL 34471 | 1-800-874-0008 | www.closetmaidpro.com
INSTALLATION INSTRUCTIONS
Tools needed: Tape measure, level, pencil, #2 Phillips head screw driver or power drill with a 6" #2 Phillips bit, power saw
with wood cutting blade, optional drill template, tube cutter, hacksaw, speed square or miter saw with steel-cutting blade
Parts required: Shelf, backwall channel, sidewall bracket, universal pole cup, shelf and rod angle brackets or shelf angle
brackets, closet rods, closet rod end caps, shelf trim, shelf end caps, drywall fasteners [Easy anchors with #8x 1-1/4" flat head
wood screws], stud fasteners [4.5 x 60 mm wood screws], #6 x 5/8" flat head wood screws [for securing components to the
shelf or shelf to hardware] and self-tapping screws [to secure the closet rod to the universal pole cup]. Make sure you have the
right sizes and matching right or left shelf joiners and shelf end caps as applicable. Appendix A charts the parts and required
hardware per component.
Additional parts you may need: Corner rounder hanger bar, straight and corner H-channel shelf joiners, closet rod joiner
Replacement Warranty: You must follow the manufacturer’s instructions supplied by ClosetMaid to ensure eligibility for the
replacement warranty.
For video instructions: Visit www.closetmaidpro.com/ExpressShelf.
1

Install Backwall Channel Install Sidewall Bracket and Universal Pole Cup
CInstall Shelves DInstall Support Brackets
EInstall Closet Rods and Additional Parts FInstall Shelf Finishes -
Shelf End Caps and Shelf Trim
BA
Key Steps - Overview
2

Backwall Channel Installation
A1
A2
A3
A4
STEP 1
Measure all walls from corner to corner.
STEP 2
Cut the backwall channel to the same width as each wall measured from corner to
corner or end to end; miter cut the corner ends at 45 degree angles so that they
meet up at the corners like a picture frame. Another option would be to straight cut
each backwall channel appropriately (i.e., longest or backwall piece cut to same
length as wall, and the remaining pieces cut to size, adjusting for the back channel
depth), such that the backwall channels abut at the corners at right angles.
STEP 3
Determine, measure and mark the desired height for each shelf.
STEP 4
Level the backwall channel at the desired height and mark the locations for your
drywall AND stud mount hardware.
• Mark drywall easy anchor locations every 10"-12" including the end slots.
• You MUST stud mount
at least two slots for
any cut length or 8ft.
length of backwall
channel. Mark these two
stud positions.
• Drill pilot holes as needed,
but do not punch. Install
drywall anchors into the
marked anchor positions.
• Secure the backwall channel to the anchors using #8 x 1-1/4"
flathead screw.
• Stud mount the backwall channel in at least two locations.
• Stud mount additional
slots closest to all
unsupported edges of
a shelf. An unsupported
edge of a shelf is any side
or edge of a shelf that is
not fastened to the wall,
this includes an open end
of a shelf and any edges
connected to H-channel
shelf joiners.
STEP 5
Repeat steps A2 through A4 for the remaining backwall channels.
A
STUD
MOUNT
STUD
MOUNT
ADDITIONAL
STUD MOUNT
ADDITIONAL
STUD MOUNT
3

Sidewall Bracket and Pole Cup Installation
B1
STEP 1
SIDEWALL BRACKET
Shelves terminating to a sidewall return must be supported by sidewall brackets.
a. Slide the sidewall bracket to the backwall channel. Level and mark the
locations for the easy anchors, on the front and back slots.
b. Insert the anchors, and slide the sidewall bracket into place and secure the
sidewall bracket to the anchors with #8 x 1-1/4" flathead screws.
STEP 2
UNIVERSAL POLE CUP
For shelf and rod applications, you will need to install the universal pole cups next.
a. Position the pole cup on the sidewall bracket, mark the anchor positions.
b. Insert the anchors and fasten the universal pole cup to the anchors.
STEP 3
Repeat steps B1 through B2 as needed for additional sidewall brackets and
pole cups.
B2
B
4

Shelf Installation
STEP 1
Measure the wall and cut the shelves at least 5/8" but no more than 1"
(15.8 to 24.4 mm) shorter than actual wall measurements. For the 11 ft. long
backwall shown in the example on the right, we used two 65-1/2" cut shelves.
STEP 2
Starting with the backwall, insert the shelf all the way into the backwall channel.
STEP 3
Join shelves with shelf joiners.
• In cases where you are adjoining two cut shelves along the same backwall
channel, you will need to insert both shelves, then insert the straight
H-channel shelf joiner between the two shelves.
STEP 4
Secure the shelf to the backwall channel and sidewall channel as applicable with
#6 x 5/8" flat head wood screws.
STEP 5
Secure the shelf joiners to the shelf with #6 x 5/8" flat head wood screws.
C2
C4
C5
• In the case of abutting two shelves at right angles in the corners, insert the
second shelf into the backwall channel before sliding the corner H-channel
shelf joiner between the two shelves.
C
C1
5

Support Angle Bracket Installation
STEP 1
Measure and mark the location of the bracket against the wall.
STEP 2
Place a level on top of the shelf as you position the bracket against the shelf,
and secure the bracket to the wall.
• If mounting on drywall, insert the anchor and fasten the bracket
to the anchor.
• If mounting to studs, fasten the bracket directly to the stud with
4.5 x 60 mm wood screws.
D1
D2
D3
STEP 3
Secure the bracket to the level shelf using #6 x 5/8" wood screws.
STEP 4
Repeat steps D1 through D3 for all required support angle brackets per guidelines.
Equally space and install additional brackets no more than 32" apart.
SUPPORT ANGLE BRACKET
PLACEMENT GUIDELINES
D4
OPEN-END SHELF
Locate the wall fastener within 2-15"
from the open, unsupported edge to
the nearest stud when possible.
CUT SHELVES JOINED BY
STRAIGHT H-CHANNEL JOINERS
Install a support angle bracket on
each side of the straight H-channel no
more than 15" from the H-channel to
the nearest stud when possible.
CORNERS WITH CORNER
ROUNDER HANGER BARS
Two shelf and rod support angle
brackets are required to support both
ends of the corner rounder hanger
bar. Position each bracket 21" from
each corner wall.
D
2" to 15"2" to 15"
STUD STUD
21"21"
2" to 15"
6

Closet Rod Installation
STEP 1
Measure and cut closet rods. Depending on what component the closet rod will
mount or connect to, the closet rod will need to be cut shorter to accommodate
the space required to fit the additional parts such as the universal pole cup, a rod
joiner, a corner rounder hanger bar, or a closet rod end cap.
E1
E2
E4
DETERMINING CLOSET ROD LENGTH
1) Measure the wall or space to determine the initial closet rod length.
2) Reduce the length based on the measurements below for each part
connecting to the closet rod.
CONNECTING PART REDUCED LENGTH
Universal Pole Cup 1/4"
Closet Rod Joiner 1/8"
Corner Rounder Hanger Bar 20-1/8"
Closet Rod End Cap 1/8"
E
STEP 2
Align the closet rod to the universal pole cup and support brackets, seat one end
into the universal pole cup and snap the rod onto the support brackets.
STEP 3
Connect additional parts as called out by the design or specification.
• To install the corner rounder hang bar, simply insert to the adjoining closet
rod, and seat it on the support bracket.
• To install the closet rod end cap, simply push and insert the piece into the
closet rod, and twist to tighten.
• To install the hang rod joiner to join two cut lengths of rod, insert one
end of the rod joiner into one end of the first closet rod, bring the second
closet rod and connect to the rod joiner. Bring and push the two closet
rods towards each other until the rod joiner is secured in between. The rod
joiner should be seated squarely on a shelf and rod support bracket.
STEP 4
Secure the closet rod to the universal pole cup by using
a self-tapping screw to keep it in place.
STEP 5
Repeat steps E1 through E4 for all remaining closet rods as needed.
E3
7

Shelf End Cap and Shelf Trim Installation
F1
STEP 1
SHELF END CAP
Use shelf end caps to finish open shelf edges.
a. Slide the right or left shelf end cap along the open end of the shelf.
b. Secure it to the shelf with #6 x 5/8" flat head screws.
b. Repeat for all open ends.
STEP 2
SHELF TRIM
Use shelf trim to finish wall-supported shelf edges.
a. Slide the appropriately sized left or right shelf trim on the shelf at each
wall-supported end (supported by sidewall brackets). Make sure that the tab is
engaged between the sidewall bracket and the wall return.
b. Secure the piece to the shelf using a #6 x 5/8" flat head screw.
c. Repeat for remaining sidewall bracket supported shelves.
F2
F
8

Appendix A: ExpressShelf™ Shelf and Rod System Components and Required Hardware
The charts below list parts associated with the ExpressShelf shelving system and the number and types of hardware required to install each one unit part.
EXPRESSSHELF™ SHELF AND ROD SYSTEM
COMPONENTS
REQUIRED HARDWARE
233700: #6 x 5/8"
Flat Head Screw
231600: #8 x 1-1/4"
Wood Screw
231700:
Easy Anchor
233300: #10 x 5/8"
Self-Tapping Screw
PART # COMPONENT QTY QTY QTY QTY
168200 Backwall Channel, White 6 11 11
N/A
168300 Backwall Channel, Black
168400 Shelf Support Angle Bracket, White 211
168500 Shelf Support Angle Bracket, Chrome
168600 Shelf and Rod Support Angle Bracket, White 211
168700 Shelf and Rod Support Angle Bracket, Chrome
168800 Sidewall Bracket, White 222
168900 Sidewall Bracket, Black
169500 Universal Pole Cup, White
N/A 2 2 1
169600 Universal Pole Cup, Chrome
EXPRESSSHELF™ SHELF AND ROD SYSTEM
COMPONENTS
REQUIRED
HARDWARE
233700: #6 x 5/8"
Flat Head Screw
PART # COMPONENT QTY
421400 12" Straight H-Channel, White
4
421300 14" Straight H-Channel, White
411600 14" Straight H-Channel, Chocolate Pear
413600 14" Straight H-Channel, Clear
422000 12" Left Corner H-Channel, White
4
421800 14" Left Corner H-Channel, White
411700 14" Left Corner H-Channel, Chocolate Pear
413900 14" Left Corner H-Channel, Clear
422100 12" Right Corner H-Channel, White
4
421900 14" Right Corner H-Channel, White
411800 14" Right Corner H-Channel, Chocolate Pear
415200 14" Right Corner H-Channel, Clear
416300 12" Shelf Trim - Left, White
1
416900 12" Shelf Trim - Left, Chrome
415900 14" Shelf Trim - Left, White
416100 14" Shelf Trim - Left, Chrome
416400 12" Shelf Trim - Right, White
1
417100 12" Shelf Trim - Right, Chrome
416000 14" Shelf Trim - Right, White
416200 14" Shelf Trim - Right, Chrome
417900 12" Shelf End Cap - Left, White
2
418000 12" Shelf End Cap - Left, Chrome
417300 14" Shelf End Cap - Left, White
417800 14" Shelf End Cap - Left, Chrome
421100 12" Shelf End Cap - Right, White
2
421200 12" Shelf End Cap - Right, Chrome
420600 14" Shelf End Cap - Right, White
420700 14" Shelf End Cap - Right, Chrome
EXPRESSSHELF™ SHELF AND ROD SYSTEM
COMPONENTS
NO ADDITIONAL HARDWARE REQUIRED
PART # COMPONENT
239700 Closet Rod, White
234000 Closet Rod, Chrome
167900 Closet Rod End Cap, White
168000 Closet Rod End Cap, Chrome
415600 Closet Rod Joiner Clear
415700 Corner Rounder Hanger Bar, White
415800 Corner Rounder Hanger Bar, Chrome
169700 12" Shelf, White Laminate
3542000 14" Shelf, White Melamine
3542100 14" Shelf, Antique White Melamine
3542500 14" Shelf, Coastal Gray Melamine
3542300 14" Shelf, Chocolate Pear Melamine
9