Club Car Tempo 2020 Manual

Tempo,TempoConnect,
andTempo2+2
Maintenanceand
ServiceManual
Lithium-IonVehicle
ManualNumber86753090036
EditionCodeD

INTRODUCTION
ClubCarvehiclesaredesignedandbuilttoprovidetheultimateinperformanceefciency;however,proper
maintenanceandrepairareessentialforachievingmaximumservicelifeandcontinuedsafeandreliableoperation.
Thismanualprovidesdetailedinformationforthemaintenanceandrepairoftheelectricandgasoline-powered
vehicles,andshouldbethoroughlyreviewedpriortoservicingthevehicle.Theproceduresprovidedhereinmustbe
properlyimplemented,andtheDANGER,WARNING,andCAUTIONstatementsmustbeheeded.
Thismanualwaswrittenforthetrainedtechnicianwhoalreadypossessesknowledgeandskillsinelectricaland
mechanicalrepair.Ifthetechniciandoesnothavesuchknowledgeandskills,attemptedserviceorrepairstothe
vehiclemayrenderthevehicleunsafe.Forthisreason,ClubCaradvisesthatallrepairsand/orservicebeperformed
byanauthorizedClubCardistributor/dealerrepresentativeorbyaClubCarfactory-trainedtechnician.
ItisthepolicyofClubCartoassistitsdistributorsanddealersincontinuallyupdatingtheirserviceknowledgeand
facilitiessotheycanprovidepromptandefcientserviceforvehicleowners.Regionaltechnicalrepresentatives,
vehicleserviceseminars,periodicservicebulletins,maintenanceandservicemanuals,andotherservicepublications
alsorepresentClubCar’scontinuingcommitmenttocustomersupport.
ClubCaroffersafulllineoftrainingandcontinuingeducationclassesfortechnicianswhowanttolearnmoreabout
ourproducts.Formoreinformation,contactyourlocaldealerorClubCar'sTechnicalServicesdepartmentfora
listofupcomingclasses.
Thismanualcoversallaspectsoftypicalvehicleservice;however,uniquesituationssometimesoccurwhenservicinga
vehicle.Ifitappearsthataservicequestionisnotansweredinthismanual,pleasecontactyournearestauthorized
ClubCardealerordistributorforassistance.
TondyourlocalauthorizedClubCardealer,visitwww.clubcardealer.com,call1-800-ClubCar(1-800-258-2227),or
scanthisQuickResponse(QR)codetobetakentotheClubCardealerlocator.RefertoFigure1.DownloadaQR
codereadersuchasRedLaserorBarcodeScannertoyourcellphoneortablet.
Ifyouwouldprefertowritetous,directyourletterto:ClubCarLLC,Attention:MarketingServices,P .O.Box204658,
Augusta,Georgia30917-4658USA.
_
DealerLocatorQRCode
Copyright©2020ClubCar,LLC
ClubCarisaregisteredtrademarkofClubCar,LLC
ThismanualeffectiveApril,2020
Tempo,TempoConnect,andTempo2+2MaintenanceandServiceManualPagei

INTRODUCTION
TECHNICALPUBLICATIONCUSTOMERSATISFACTIONONLINESURVEY
Letyourvoicebeheard!
PleaseparticipateintheTechnicalPublicationcustomersatisfactiononlinesurvey.
Thissurveytakeslessthanveminutestocompleteandyourresponseswillhelpexaminecurrentperformance
andidentifyareasforfutureimprovement.
Ourtoppriorityistoprovidetimely,accurate,anduserfriendlymanuals.
Theonlinesurveycanbefoundathttp://bit.ly/1w9uFMhorusingtheQRCodebelow.
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OnlineSurveyQRCode
WARNING
•ReadSafetyInformationonpage1-1beforeattemptinganyserviceonthevehicle.
•Beforeservicingthevehicle,readcompletesection(s)andanyreferencedinformationthatmaybe
relevanttotheserviceorrepairtobeperformed.
NOTE:Thismanualrepresentsthemostcurrentinformationatthetimeofpublication.ClubCariscontinuallyworking
tofurtherimproveitsvehiclesandotherproducts.Theseimprovementsmayaffectservicingprocedures.
Anymodicationand/orsignicantchangeinspecicationsorprocedureswillbeforwardedtoallClubCar
dealersandwill,whenapplicable,appearinfutureeditionsofthismanual.
ClubCarreservestherighttochangespecicationsanddesignsatanytimewithoutnoticeandwithoutthe
obligationofmakingchangestounitspreviouslysold.
Therearenowarrantiesexpressedorimpliedinthismanual.Seethelimitedwarrantyfoundinthevehicle
Owner’sManual.
NOTICES
Importantfeaturesuniquetothedifferentmodelscoveredinthismanualarehighlighted.ClubCar,LLCrecommends
theowner/operatorreadandunderstandthismanualandpayspecialattentiontofeaturesspecictotheirvehicle(s).
Refertotheowner’smanualprovidedwiththevehicleforinformationonthefollowingtopics:
•Pre-OperationandDailySafetyChecklist
•ControlsandIndicators
•DrivingInstructions

SERIALNUMBERDECAL
•Towing
•TransportingonaTrailer
•SubsequentOwnerRegistration
•Warranties
MODELIDENTIFICATION
Theserialnumberofeachvehicleisprintedonabarcodedecalmountedeitherbelowthepassengersidecupholder
orabovetheacceleratororbrakepedal(Example:CC5819–123456).
Thetwoletters(1)atthebeginningoftheserialnumberindicatethevehiclemodel.Thefollowingfourdigits(2)
indicatethemodelyearandproductionweekduringwhichthevehiclewasbuilt.Thesixdigits(3)followingthehyphen
representtheuniquesequentialnumberassignedtoeachvehiclebuiltwithinagivenmodelyear.SeefollowingNOTE.
NOTE:Havethevehicleserialnumberavailablewhenorderingpartsormakinginquiries.
SerialNumberDecal
2843B
Figure-1SerialNumberDecal
Copyright©2020ClubCar,LLC
ClubCarisaregisteredtrademarkofClubCar,LLC
ThismanualeffectiveApril,2020
Tempo,TempoConnect,andTempo2+2MaintenanceandServiceManualPageiii

CONTENTS
SECTION1—SafetyInformation.......................................................................................................................1-1
GeneralSafetyInformation.............................................................................................................................1-1
PracticeSafety..........................................................................................................................................1-1
SafetySignalWords..................................................................................................................................1-1
SafetyCommittee......................................................................................................................................1-1
VehicleSafetyInformation..............................................................................................................................1-2
DisableTheVehicle...................................................................................................................................1-3
HighVoltageInterlockFuse........................................................................................................................1-4
BatteryInternationalSafetySymbols...........................................................................................................1-5
SECTION2—VehicleSpecications..................................................................................................................2-1
Dimensions...................................................................................................................................................2-1
Performance.................................................................................................................................................2-1
Tires.............................................................................................................................................................2-1
ElectricMotor................................................................................................................................................2-2
Battery..........................................................................................................................................................2-2
NoiseAndVibration.......................................................................................................................................2-2
Transaxle......................................................................................................................................................2-2
VehicleWeightsAndLoadCapacities.............................................................................................................2-3
SECTION3—ExtendedStorage.......................................................................................................................3-1
ExtendedStoragePreparation....................................................................................................................3-1
ReturnToServiceFromExtendedStorage..................................................................................................3-2
SECTION4—BodyandTrim............................................................................................................................4-1
CleaningTheWindshield...............................................................................................................................4-1
CleaningTheVehicleExterior.........................................................................................................................4-1
CleaningTheVehicleInterior..........................................................................................................................4-1
BodyRepair..................................................................................................................................................4-2
StressLinesorStreaks..............................................................................................................................4-2
MinorImpactDamage/Deformations...........................................................................................................4-2
MinorScratchesandSurfaceBlemishes.....................................................................................................4-2
Gouges,Punctures,Tears,LargeScratches,andAbrasions.........................................................................4-3
SeatHinge....................................................................................................................................................4-4
SeatHingeRemoval..................................................................................................................................4-4
SeatHingeInstallation...............................................................................................................................4-4
HipRestraint.................................................................................................................................................4-5
HipRestraintRemoval...............................................................................................................................4-5
HipRestraintInstallation............................................................................................................................4-5
FrontBody....................................................................................................................................................4-6
FrontBodyRemoval..................................................................................................................................4-7
FrontBodyInstallation...............................................................................................................................4-7
FrontBumper................................................................................................................................................4-8
FrontBumperRemoval..............................................................................................................................4-8
FrontBumperInstallation...........................................................................................................................4-8
UnderbodyBracket........................................................................................................................................4-9
UnderbodyBracketRemoval......................................................................................................................4-9
UnderbodyBracketInstallation...................................................................................................................4-9
Headlights...................................................................................................................................................4-10
HeadlightRemoval..................................................................................................................................4-10
HeadlightInstallation................................................................................................................................4-10
InstrumentPanel..........................................................................................................................................4-11
InstrumentPanelRemoval........................................................................................................................4-11
InstrumentPanelInstallation.....................................................................................................................4-11
DashAssembly...........................................................................................................................................4-12
DashassemblyRemoval..........................................................................................................................4-12
Tempo,TempoConnect,andTempo2+2MaintenanceandServiceManualPagev

DashAssemblyInstallation......................................................................................................................4-12
FloorMatandRetainers...............................................................................................................................4-13
FloorMatRemoval..................................................................................................................................4-13
FloorMatInstallation................................................................................................................................4-13
FloorMatRetainerRemoval.....................................................................................................................4-13
FloorMatRetainerInstallation..................................................................................................................4-13
KickPlateandChargerReceptacleBezel.....................................................................................................4-14
KickPlateandChargerReceptacleBezelRemoval...................................................................................4-14
KickPlateandChargerReceptacleBezelInstallation.................................................................................4-16
AccessPanel..............................................................................................................................................4-17
AccessPanelRemoval............................................................................................................................4-17
AccessPanelInstallation.........................................................................................................................4-17
VisageDisplayUnitOverheadBaskets.........................................................................................................4-18
OverheadBasketRemoval.......................................................................................................................4-18
OverheadBasketInstallation....................................................................................................................4-18
OverheadSpeakerBasketRemoval.........................................................................................................4-19
OverheadSpeakerBasketInstallation.......................................................................................................4-19
Two-Passenger-Canopy.............................................................................................................................4-20
Two-PassengerCanopyRemoval.............................................................................................................4-20
Two-PassengerCanopyInstallation..........................................................................................................4-21
Two-PassengerCanopyWithVisageDisplayUnitRemoval.......................................................................4-21
Two-PassengerCanopyWithVisageDisplayUnitInstallation.....................................................................4-23
Two-PassengerFrontCanopyStrutRemoval............................................................................................4-25
Two-PassengerFrontCanopyStrutInstallation.........................................................................................4-26
Two-PassengerRearCanopySupportRemoval........................................................................................4-27
Two-PassengerRearCanopySupportInstallation.....................................................................................4-28
Two-Passenger-RearBody.........................................................................................................................4-28
UniversalAccessoryMounting..................................................................................................................4-28
StructuralAccessoryModule(SAM)..........................................................................................................4-29
SeatBack...............................................................................................................................................4-30
BagRackAssembly.................................................................................................................................4-31
BagStrap................................................................................................................................................4-32
SweaterBasket.......................................................................................................................................4-33
RearBeautyPanel...................................................................................................................................4-34
RearUnderbody......................................................................................................................................4-35
RearCrossmember.................................................................................................................................4-36
2+2-MonsoonCanopy................................................................................................................................4-37
MonsoonCanopyRemoval......................................................................................................................4-37
MonsoonCanopyInstallation....................................................................................................................4-38
2+2FrontCanopyStrutRemoval..............................................................................................................4-39
2+2FrontCanopyStrutInstallation...........................................................................................................4-40
2+2RearCanopySupportRemoval..........................................................................................................4-41
2+2RearCanopySupportInstallation.......................................................................................................4-42
2+2-RearBody..........................................................................................................................................4-43
SeatBacks..............................................................................................................................................4-43
FixedRearSeat......................................................................................................................................4-45
Fold-DownRearSeat..............................................................................................................................4-48
SeatSupport...........................................................................................................................................4-52
FootDeck-2+2.......................................................................................................................................4-53
RearBeautyPanel(2+2Vehicles)............................................................................................................4-57
RearUnderBody......................................................................................................................................4-58
SECTION5—AcceleratorandBrakePedalGroup.............................................................................................5-1
PedalGroupRemoval....................................................................................................................................5-1
PedalGroupInstallation.................................................................................................................................5-3
DebrisShields...............................................................................................................................................5-5
DebrisShieldsRemoval.............................................................................................................................5-5
DebrisShieldsInstallation..........................................................................................................................5-5
AcceleratorPedal..........................................................................................................................................5-6
AcceleratorpedalRemoval........................................................................................................................5-6
AcceleratorPedalInstallation.....................................................................................................................5-6
BrakePedal..................................................................................................................................................5-7
BrakePedalRemoval................................................................................................................................5-7
PageviTempo,TempoConnect,andTempo2+2MaintenanceandServiceManual

BrakePedalInstallation.............................................................................................................................5-7
SECTION6—WheelBrakeAssemblies.............................................................................................................6-1
GeneralInformation.......................................................................................................................................6-1
BrakeShoeRemoval.....................................................................................................................................6-1
BrakeAssemblyCleaning..............................................................................................................................6-4
BrakeShoeInstallation..................................................................................................................................6-7
BrakeCableEqualizerAdjustment................................................................................................................6-10
BrakeCluster..............................................................................................................................................6-12
BrakeClusterRemoval............................................................................................................................6-12
BrakeClusterInstallation.........................................................................................................................6-14
BrakeCable................................................................................................................................................6-16
BrakeCableRemoval..............................................................................................................................6-16
BrakeCableInstallation...........................................................................................................................6-19
SECTION7—SteeringandFrontSuspension....................................................................................................7-1
GeneralInformation.......................................................................................................................................7-1
SteeringWheel..............................................................................................................................................7-1
SteeringWheelRemoval............................................................................................................................7-1
SteeringWheelInstallation.........................................................................................................................7-2
SteeringColumn............................................................................................................................................7-3
SteeringColumnRemoval..........................................................................................................................7-3
SteeringColumnInstallation.......................................................................................................................7-4
RackandPinion............................................................................................................................................7-4
RackandPinionInspection........................................................................................................................7-5
RackandPinionRemoval..........................................................................................................................7-5
RackandPinionInstallation.......................................................................................................................7-6
FrontSuspension..........................................................................................................................................7-7
Lubrication................................................................................................................................................7-7
WheelAlignment.......................................................................................................................................7-7
FrontSuspensionComponents.....................................................................................................................7-10
TieRodEndRemoval..............................................................................................................................7-10
TieRodInstallation...................................................................................................................................7-11
LeafSpringRemoval...............................................................................................................................7-12
LeafSpringInstallation.............................................................................................................................7-13
KingpinandSteeringSpindleRemoval.....................................................................................................7-14
KingpinandSteeringSpindleInstallation...................................................................................................7-15
ControlArmRemoval...............................................................................................................................7-17
ControlArmInstallation............................................................................................................................7-18
FrontShockAbsorberInspection..............................................................................................................7-19
FrontShockAbsorberRemoval................................................................................................................7-19
FrontShockAbsorberInstallation.............................................................................................................7-20
FrontWheelHubs........................................................................................................................................7-21
FrontWheelFreePlayInspection.............................................................................................................7-21
FrontWheelHubRemoval.......................................................................................................................7-21
FrontWheelHubInstallation....................................................................................................................7-22
SECTION8—WheelsandTires........................................................................................................................8-1
GeneralInformation.......................................................................................................................................8-1
LiftTheVehicle..............................................................................................................................................8-1
LiftTheFrontOfTheVehicle......................................................................................................................8-2
LowerTheFrontOfTheVehicle.................................................................................................................8-2
LiftTheRearOfTheVehicle......................................................................................................................8-2
LowerTheRearOfTheVehicle..................................................................................................................8-3
Tires.............................................................................................................................................................8-4
TirePressureMeasurement.......................................................................................................................8-4
TireRemoval.............................................................................................................................................8-4
TireRepair................................................................................................................................................8-5
TireInstallation..........................................................................................................................................8-5
WheelAssembly............................................................................................................................................8-6
WheelAssemblyRemoval..........................................................................................................................8-6
Tempo,TempoConnect,andTempo2+2MaintenanceandServiceManualPagevii

WheelAssemblyInstallation.......................................................................................................................8-7
SECTION9—RearSuspension........................................................................................................................9-1
GeneralInformation.......................................................................................................................................9-1
ShockAbsorbers...........................................................................................................................................9-1
RearShockAbsorberInspection.................................................................................................................9-1
RearShockAbsorberRemoval...................................................................................................................9-2
RearShockAbsorberInstallation................................................................................................................9-3
PanhardandBracket.....................................................................................................................................9-4
PanhardandBracketRemoval...................................................................................................................9-4
PanhardandBracketInstallation................................................................................................................9-4
LeafSprings(Two-Passenger).......................................................................................................................9-5
LeafSpringRemoval(Two-Passenger).......................................................................................................9-5
LeafSpringInstallation(Two-Passenger)....................................................................................................9-7
LeafSprings(Four-Passenger).......................................................................................................................9-8
LeafSpringRemoval(Four-Passenger)......................................................................................................9-8
LeafSpringInstallation(Four-Passenger)..................................................................................................9-10
LeafSprings(Four-Passenger-HeavyDutyWithPanhard)............................................................................9-11
LeafSpringRemoval(Four-Passenger-HeavyDutyWithPanhard)............................................................9-11
LeafSpringInstallation(Four-Passenger-HeavyDutyWithPanhard)........................................................9-13
SECTION10—VehicleMaintenance...............................................................................................................10-1
GeneralInformation.....................................................................................................................................10-1
DailyPre-OperationalSafetyChecklist..........................................................................................................10-1
DailyVehiclePerformanceInspection.......................................................................................................10-1
Maintenance...............................................................................................................................................10-2
MaintenanceServiceSchedules...................................................................................................................10-3
PeriodicLubricationSchedules.....................................................................................................................10-5
CleaningTheDynamicBrakingResistor.......................................................................................................10-6
SECTION11—CCDT......................................................................................................................................11-1
Overview......................................................................................................................................................11-1
Dongle.....................................................................................................................................................11-1
DiagnosticCable......................................................................................................................................11-2
CCDT-APP..............................................................................................................................................11-2
ConnectTheDongleToTheVehicle..............................................................................................................11-3
ConnectTheCCDTToolToMobileDevice.....................................................................................................11-3
CCDT-APPScreens.....................................................................................................................................11-4
SplashScreen..........................................................................................................................................11-4
ConnectionScreen...................................................................................................................................11-4
HomeScreen...........................................................................................................................................11-6
ScreenLayout..........................................................................................................................................11-6
CarSystemScreen...................................................................................................................................11-7
BMSScreen.............................................................................................................................................11-8
VCMScreen.............................................................................................................................................11-9
MCUScreen..........................................................................................................................................11-10
CustomViewScreen..............................................................................................................................11-11
SettingsScreen......................................................................................................................................11-12
FaultsScreen.........................................................................................................................................11-15
GraphScreen.........................................................................................................................................11-15
SoftwareUpdateScreen.........................................................................................................................11-17
VehicleSettingsUpdate/WriteScreen....................................................................................................11-19
SetupAReplacementVCM.........................................................................................................................11-22
Troubleshooting..........................................................................................................................................11-23
SECTION12—ElectricalSystemTroubleshooting............................................................................................12-1
GeneralInformation.....................................................................................................................................12-1
ControllerAreaNetwork(CAN).................................................................................................................12-1
CANBus.................................................................................................................................................12-1
BatteryManagementSystem(BMS).........................................................................................................12-3
PageviiiTempo,TempoConnect,andTempo2+2MaintenanceandServiceManual

Contactor................................................................................................................................................12-4
Accessories.............................................................................................................................................12-4
Diode,Fuse,andRelayLocations................................................................................................................12-5
FuseBlockCover....................................................................................................................................12-6
FuseBlockTables...................................................................................................................................12-7
Fuses.........................................................................................................................................................12-9
ATOandMiniATMFuseInspection..........................................................................................................12-9
ChargerFastActingFuseTest.................................................................................................................12-9
DynamicBrakingResistor(DBR)Fuse.....................................................................................................12-10
GroundLocations.......................................................................................................................................12-11
VehicleFaultCodes....................................................................................................................................12-12
DashDisplayMessages..........................................................................................................................12-12
VehicleFaultCodeT able.........................................................................................................................12-14
BasicTroubleshootingGuide...................................................................................................................12-23
MainCANbusTestProcedure.....................................................................................................................12-25
ElectricalComponentTestProcedures.........................................................................................................12-33
TestingBasics........................................................................................................................................12-34
ChargerInterlockTestProcedure.............................................................................................................12-34
DashDisplayTestProcedure...................................................................................................................12-36
DynamicBrakingResistor(DBR)TestProcedure......................................................................................12-36
Forward/Neutral/ReverseSwitch(FNR)TestProcedure............................................................................12-38
KeySwitchTestProcedure......................................................................................................................12-39
MainSolenoidTestProcedure.................................................................................................................12-41
MCORAcceleratorPositionTestProcedure.............................................................................................12-43
MCORLimitSwitchTestProcedure.........................................................................................................12-46
Multi-PurposeBuzzerTestProcedure......................................................................................................12-48
Run/Tow-StowTestProcedure.................................................................................................................12-49
SolenoidActivatingCoilTestProcedure...................................................................................................12-50
MainHarnessConnectorPinouts.................................................................................................................12-51
AuxiliaryCANConnector.........................................................................................................................12-51
Battery19-PinConnector........................................................................................................................12-51
ChargerReceptacle3-PinConnector.......................................................................................................12-52
ChargerReceptacle2-PinConnector.......................................................................................................12-52
DBRBlueConnector...............................................................................................................................12-53
DBRTemperatureSwitchConnector........................................................................................................12-53
DC-DC3-PinConnector..........................................................................................................................12-54
DC-DC2-PinConnector..........................................................................................................................12-54
ForwardLightingConnector....................................................................................................................12-55
IP12-PinConnector...............................................................................................................................12-55
LightingControlConnector......................................................................................................................12-56
MCOR3-PinConnector..........................................................................................................................12-57
MCOR2-PinConnector..........................................................................................................................12-57
MCU35-PinConnector...........................................................................................................................12-58
MotorSpeedSensorConnector...............................................................................................................12-59
MotorTemperatureSensorConnector......................................................................................................12-59
LeftTaillightConnector............................................................................................................................12-60
RightTaillightConnector.........................................................................................................................12-60
VCM81-PinConnector...........................................................................................................................12-61
VCM40-PinConnector...........................................................................................................................12-62
VDUStrutConnector..............................................................................................................................12-63
VisageHarnessConnectorPinouts..............................................................................................................12-64
14-PinConnector....................................................................................................................................12-64
SECTION13—ElectricalComponents.............................................................................................................13-1
DashDisplay...............................................................................................................................................13-1
DashDisplayRemoval.............................................................................................................................13-1
DashDisplayInstallation..........................................................................................................................13-1
HeadlightSwitch..........................................................................................................................................13-2
HeadlightSwitchRemoval........................................................................................................................13-2
HeadlightSwitchInstallation.....................................................................................................................13-2
KeySwitch..................................................................................................................................................13-3
KeySwitchRemoval................................................................................................................................13-3
KeySwitchInstallation.............................................................................................................................13-3
Tempo,TempoConnect,andTempo2+2MaintenanceandServiceManualPageix

Multi-PurposeBuzzer...................................................................................................................................13-4
Multi-PurposeBuzzerRemoval.................................................................................................................13-4
Multi-PurposeBuzzerInstallation..............................................................................................................13-4
HazardLightSwitch.....................................................................................................................................13-5
HazardLightSwitchRemoval...................................................................................................................13-5
HazardLightSwitchInstallation................................................................................................................13-5
USBReceptacle..........................................................................................................................................13-6
USBReceptacleRemoval........................................................................................................................13-6
USBReceptacleInstallation....................................................................................................................13-6
Forward/Neutral/ReverseSwitch(FNR).........................................................................................................13-7
Forward/Neutral/ReverseSwitch(FNR)Removal......................................................................................13-7
Forward/Neutral/ReverseSwitch(FNR)Installation....................................................................................13-8
MotorControllerOutputRegulator(MCOR)...................................................................................................13-9
MCORRemoval......................................................................................................................................13-9
MCORInstallation..................................................................................................................................13-10
VehicleControlModule(VCM).....................................................................................................................13-11
VehicleControlModule(VCM)Removal...................................................................................................13-11
VehicleControlModule(VCM)Installation................................................................................................13-11
VehicleControlModule(VCM)MountRemoval........................................................................................13-12
VehicleControlModule(VCM)MountInstallation......................................................................................13-12
ControllerShield.........................................................................................................................................13-13
ControllerShieldRemoval.......................................................................................................................13-13
ControllerShieldInstallation....................................................................................................................13-14
Run/Tow-StowSwitch.................................................................................................................................13-14
Run/Tow-StowSwitchRemoval...............................................................................................................13-15
Run/Tow-StowSwitchInstallation............................................................................................................13-15
MotorControlUnit(MCU)............................................................................................................................13-17
MotorControlUnit(MCU)Removal..........................................................................................................13-17
MotorControlUnit(MCU)Installation.......................................................................................................13-18
MainSolenoid............................................................................................................................................13-19
MainSolenoidRemoval..........................................................................................................................13-19
MainSolenoidInstallation........................................................................................................................13-20
DynamicBrakingSolenoid..........................................................................................................................13-21
DynamicBrakingSolenoidRemoval........................................................................................................13-21
DynamicBrakingSolenoidInstallation......................................................................................................13-22
DynamicBrakingResistor...........................................................................................................................13-23
DynamicBrakingResistorRemoval.........................................................................................................13-23
DynamicBrakingResistorInstallation......................................................................................................13-23
ChargerReceptacle....................................................................................................................................13-24
ChargerReceptacleInspection................................................................................................................13-24
ChargerReceptacleRemoval..................................................................................................................13-24
ChargerReceptacleInstallation...............................................................................................................13-25
DCtoDCConverter....................................................................................................................................13-26
DCToDCConverterRemoval.................................................................................................................13-26
DCToDCConverterInstallation..............................................................................................................13-26
VisageDisplayUnit(VDU)..........................................................................................................................13-27
VisageDisplayUnit(VDU)Removal........................................................................................................13-27
VisageDisplayUnit(VDU)Installation......................................................................................................13-27
SECTION14—Battery....................................................................................................................................14-1
GeneralInformation.....................................................................................................................................14-1
Self-Discharge.........................................................................................................................................14-1
FleetRotation..........................................................................................................................................14-1
Deep-Discharge......................................................................................................................................14-1
BatteryStorage.......................................................................................................................................14-1
TerminalCover............................................................................................................................................14-2
TerminalCoverRemoval..........................................................................................................................14-2
TerminalCoverInstallation.......................................................................................................................14-2
BatteryRemoval..........................................................................................................................................14-3
BatteryInstallation.......................................................................................................................................14-6
BatterySupportRemoval.............................................................................................................................14-9
BatterySupportInstallation.........................................................................................................................14-10
PagexTempo,TempoConnect,andTempo2+2MaintenanceandServiceManual

SECTION15—BatteryCharger.......................................................................................................................15-1
GeneralInformation.....................................................................................................................................15-2
IC650BatteryChargerSpecications...........................................................................................................15-2
IC900BatteryChargerSpecications...........................................................................................................15-3
GovernmentalAndIndustryCertications......................................................................................................15-4
EuropeanConformity...............................................................................................................................15-4
FederalCommunicationsCommission......................................................................................................15-4
InternationalProtectionMarking...............................................................................................................15-4
UnderwritersLaboratoriesAndCanadianStandardsAssociation................................................................15-4
Features.....................................................................................................................................................15-5
ACElectricalCordAndPlug.....................................................................................................................15-5
BatteryChargerInterface.........................................................................................................................15-5
StatusIndicatorLights..............................................................................................................................15-7
BatteryChargingInterlock........................................................................................................................15-8
ExternalBatteryChargerMounting...........................................................................................................15-8
HowToMakeAStrainReliefAndDripLoop..............................................................................................15-9
BatteryChargerOperation...........................................................................................................................15-9
ChargingWithExternalCharger...............................................................................................................15-9
ChargingWithOnboardCharger..............................................................................................................15-11
HowToChangeTheAlgorithm................................................................................................................15-12
UpdateBatteryChargerWithUSB...........................................................................................................15-13
DownloadFromBatteryChargerWithUSB..............................................................................................15-13
InspectionAndMaintenance.......................................................................................................................15-14
ElectricalCords......................................................................................................................................15-14
ElectricalPlugsandReceptacles.............................................................................................................15-15
CleanTheElectricalPlugsandReceptacles.............................................................................................15-15
BatteryChargerUSBReceptacle.............................................................................................................15-15
CleanTheUSBReceptacle.....................................................................................................................15-15
BatteryChargerTroubleshooting.................................................................................................................15-16
NumberingVehiclesandChargers...........................................................................................................15-16
ACPowerSource...................................................................................................................................15-16
TerminalBlockCover..............................................................................................................................15-16
ResetPower–ExternalCharger..............................................................................................................15-17
ResetPower–OnboardCharger.............................................................................................................15-17
BatteryChargerTroubleshootingIndicators..............................................................................................15-18
BatteryChargerErrorCodes...................................................................................................................15-19
BatteryChargerFaultCodes...................................................................................................................15-20
TestProcedures.........................................................................................................................................15-21
ExternalChargerRepairs............................................................................................................................15-24
TerminalBlockCoverRemoval................................................................................................................15-24
TerminalBlockCoverInstallation.............................................................................................................15-24
DCCordRemoval..................................................................................................................................15-25
DCCordInstallation................................................................................................................................15-26
HandleRemoval.....................................................................................................................................15-27
HandleInstallation..................................................................................................................................15-27
FootRemoval.........................................................................................................................................15-28
FootInstallation......................................................................................................................................15-28
OnboardChargerRepairs...........................................................................................................................15-29
OnboardChargerRemoval.....................................................................................................................15-29
OnboardChargerInstallation...................................................................................................................15-29
ACCordReelRemoval...........................................................................................................................15-30
ACCordReelInstallation........................................................................................................................15-31
TerminalBlockCoverRemoval................................................................................................................15-33
TerminalBlockCoverInstallation.............................................................................................................15-33
DCCordRemoval..................................................................................................................................15-34
DCCordInstallation................................................................................................................................15-34
SECTION16—Motor......................................................................................................................................16-1
GeneralInformation.....................................................................................................................................16-1
ExternalMotorTesting.................................................................................................................................16-1
MotorRemoval............................................................................................................................................16-5
MotorInstallation.........................................................................................................................................16-8
Tempo,TempoConnect,andTempo2+2MaintenanceandServiceManualPagexi

TerminalBlockRemoval..............................................................................................................................16-14
TerminalBlockInstallation...........................................................................................................................16-14
SpeedSensorRemoval..............................................................................................................................16-15
SpeedSensorInstallation............................................................................................................................16-16
SECTION17—Transaxle................................................................................................................................17-1
TransaxleFluidLevelCheck.........................................................................................................................17-1
TransaxleFluidChange...............................................................................................................................17-2
AxleShaftAndOilSeal................................................................................................................................17-2
AxleShaftRemoval.................................................................................................................................17-2
OilSealRemoval.....................................................................................................................................17-3
AxleShaftAndBearingInspection............................................................................................................17-4
OilSealInstallation..................................................................................................................................17-5
AxleShaftInstallation..............................................................................................................................17-6
TransaxleRemoval......................................................................................................................................17-7
TransaxleDisassembly...............................................................................................................................17-12
TransaxleInspection...................................................................................................................................17-16
TransaxleAssembly....................................................................................................................................17-17
TransaxleInstallation..................................................................................................................................17-22
SECTION18—WiringDiagrams......................................................................................................................18-1
GeneralInformation.....................................................................................................................................18-1
Index..........................................................................................................................................................Index-1
PagexiiTempo,TempoConnect,andTempo2+2MaintenanceandServiceManual

SECTION1—SAFETYINFORMATION1
SafetyInformation
GENERALSAFETYINFORMATION
PRACTICESAFETY
Signalwords(DANGER,WARNING,CAUTION,andNOTICE)andsafetymessagesareinthismanualandonsafety
decals.Read,understand,andobeyallinstructions,safetyprecautions,andsafetydecalsbeforevehicleoperations.
Replacemissing,damaged,orunreadablesafetydecalsimmediatelytopreventpossiblepropertydamage,personal
injury,ordeath.Purchasereplacementsafetydecalsfromyourdealerordistributor.
Knowandunderstandalllawsandregulationsforvehicleoperationinyourarea.
Speakwithyourdealerordistributorifyouhavequestionsaboutmaterialcontainedinthismanualorthevehicle.
SAFETYSIGNALWORDS
Signalwords(DANGER,WARNING,CAUTION,andNOTICE)andsafetymessagesareinthismanualandonsafety
decals.Read,understand,andobeyallinstructions,safetyprecautions,andsafetydecalsbeforevehicleoperations.
Safetymessagesarenecessaryandmustbeobeyed.
DANGER
•ADANGERindicatesanimmediatehazardthatwillresultinseverepersonalinjuryordeath.
WARNING
•AWARNINGindicatesanimmediatehazardthatcouldresultinseverepersonalinjuryordeath.
CAUTION
•ACAUTIONwiththesafetyalertsymbolindicatesahazardorunsafepracticethatcouldresultin
minorpersonalinjury.
CAUTION
•ACAUTIONwithoutthesafetyalertsymbolindicatesapotentiallyhazardoussituationthatcould
resultinpropertydamage.
SAFETYCOMMITTEE
Ifthevehicleisrentedorpartofaeet,ClubCarrecommendssettingupasafetycommittee.Theprimaryconcernof
thesafetycommitteeissafevehicleoperation.
Safetycommitteeobjectivesinclude:
•Approvevehicleoperationareas.
•Identifyallhazards.
•Identifywhoisapprovedtooperatethevehicle.
Tempo,TempoConnect,andTempo2+2MaintenanceandServiceManualPage1-1

1VehicleSafetyInformationSAFETYINFORMATION
•Keepthevehiclesinasafeandserviceablecondition.
•Supplyinstructionsonsafevehicleoperation.
•Visuallyshowallhazards.
VEHICLESAFETYINFORMATION
DANGER
•Failuretoobeyinstructionsinthismanualcancausepropertydamage,severepersonalinjury,or
death.Beforeyouoperatethevehicleordotheservicingofthevehicle,readandfullyunderstand
theoperatorsmanual.
•ClubCarvehiclesarenotratedforoperationinexplosiveareas.Thevehicleorbatterychargercan
causeammablematerialandfumeignition.Donotoperatethevehicleorbatterychargernear
ammablematerialsandfumes.
•Thevehicledoesnotgiveprotectionfromlightning,yingobjects,orotherstormrelatedhazards.
Donotoperatethevehicleinstorms.Stopthevehicle.Getoutofthevehicleimmediatelyandnda
shelterinaccordancewithapplicablesafetyguidelinesforyourlocationifinastorm.
•Unintendedvehicleoperationcancauseseverepersonalinjuryordeath.Makesurethatchildrenare
alwayssupervisedinandaroundthevehicle.
•Donotoperatethevehicleundertheinuenceofalcohol,drugs,ormedications.
WARNING
•Followtheproceduresexactlyasstatedinthismanual,andheedallDANGER,WARNING,and
CAUTIONstatementsinthismanualaswellasthoseonthevehicleandbatterycharger.
•Childrenrequiringachildsafetyseatmustnotrideinvehicle.
•Donotleavechildrenunattendedonvehicle.
•Priortoleavingthevehicleunattendedorservicingthevehicle,settheparkbrake,placethe
Forward/Neutral/ReversecontrolorswitchintheNEUTRALposition,turnthekeyswitchtotheOFF
position,andremovethekey.Chockthewheelswhenservicingthevehicle.
•Improperuseofthevehicleorfailuretoproperlymaintainitcouldresultindecreasedvehicle
performance,severepersonalinjury,ordeath.
•Anymodicationorchangetothevehiclethataffectstheelectricalsystem,stabilityorhandling
ofthevehicle,orincreasesmaximumvehiclespeedbeyondfactoryspecications,couldresultin
severepersonalinjuryordeath.
•Checkthevehicleforproperlocationofallvehiclesafetyandoperationdecalsandmakesuretheyare
inplaceandareeasytoread.
WARNINGCONTINUEDONNEXTPAGE
Page1-2Tempo,TempoConnect,andTempo2+2MaintenanceandServiceManual

SAFETYINFORMATIONVehicleSafetyInformation1
WARNING
•Onlytrainedtechniciansshouldserviceorrepairthevehicleorbatterycharger.Anyonedoingeven
simplerepairsorserviceshouldhaveknowledgeandexperienceinelectricalandmechanicalrepair.
Theappropriateinstructionsmustbeusedwhenperformingmaintenance,service,oraccessory
installation.
•Wearsafetyglassesorapprovedeyeprotectionwhenservicingthevehicleorbatterycharger.Weara
fullfaceshieldandrubbergloveswhenworkingonornearbatteries.
•Donotwearlooseclothingorjewelrysuchasrings,watches,chains,etc.,whenservicingthe
vehicleorbatterycharger.
•Useinsulatedtoolswhenworkingnearelectricalconnections.Useextremecautiontoavoidshorting
ofcomponentsorwiring.
•PlaceRun/Tow-StowswitchintheTOW/STOWpositionbeforedisconnectingorconnectingthe
battery.Failuretoheedthiswarningcouldresultinabatteryexplosionorseverepersonalinjury.
•Toavoidunintentionallystartinganelectricvehicle,disconnectthebatteriesanddischargethe
controller.
DISABLETHEVEHICLE
WARNING
•Unintendedvehicleoperationcancauseseverepersonalinjuryordeath.Beforeleavingorvehicle
maintenance,disablethevehicle.
1.Parkthevehicleonasolidlevelsurface.
2.Engagetheparkbrake.
3.TurnthekeytoOFF .
4.SettheForward/Neutral/Reversecontrol(FNR)toN.
5.Putchocksagainstthewheels.
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1VehicleSafetyInformationSAFETYINFORMATION
HIGHVOLTAGEINTERLOCKFUSE
Thehighvoltageinterlockusesa10Afuse.
Removalofthehighvoltageinterlockfuse(HVIL)disablesthehighvoltageoutput.Thisdisablesthemotorcontrolunit
(MCU),Visagedisplayunit(VDU),vehiclecontrolmodule(VCM),diagnosticreceptacle,anddashdisplay.
RemovaloftheHVILwillcauseafaultcode.Toclearthefault,installtheHVILandturnthekeyswitchtoON,thenOFF .
RemoveTheHighVoltageInterlockFuse
1.Disablethevehicle.
2.SettheRun/T ow-StowswitchtoTOW/STOW.
3.Disconnectthefuseholder(1)fromtheredcover(2)(Figure1-1,Page1-4).
Figure1-1HighVoltageInterlockFuseRemoval
4.Removethefuse(3).
InstallTheHighVoltageInterlockFuse
1.MakesurethattheRun/Tow-StowswitchissettoTOW/STOW.
2.Installthefuse(3)intothefuseholder(1)(Figure1-2,Page1-4).
Figure1-2HighVoltageInterlockFuseInstallation
Page1-4Tempo,TempoConnect,andTempo2+2MaintenanceandServiceManual

SAFETYINFORMATIONVehicleSafetyInformation1
3.Connectthefuseholdertotheredcover(2).
BATTERYINTERNATIONALSAFETYSYMBOLS
Understandandobeytheinternationalsymbolsonthevehiclebatterybeforeyouuse,repair,orservicethevehicle.
1642
Figure1-3BatteryInternationalSafetySymbols
1.Shieldeyes
2.Readandfollowoperatinginstructions
3.Nosmoking,noopenames,nosparks
4.Keepawayfromchildren
5.Explosivegashazard
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PaginationPage
1VehicleSafetyInformationSAFETYINFORMATION
Page1-6Tempo,TempoConnect,andTempo2+2MaintenanceandServiceManual