CMC Airmaster S1 Manual

C.M.C. n.v. - Airmaster S1 installation guide – V1.2 – MANY0402A.00
MANY0402A.00
Airmaster S1 hardware installation guide
Version 1.2
© Compressor & Machine Controls n.v. 2001-2004
safety warning!
Do not operate the Airmaster S1 until you and all personnel concerned have read
and understood this installation guide.
Important notes
Installation and startup may only be done by trained personnel according to safe
engineering practices and with the observance of all relevant local health and safety
requirements and regulations.
A requirement of fault-free operation and fulfillment of any rights to claim under
guarantee is that the documentation is observed. In case of doubt please contact CMC.
This document could be subject to changes. Please contact our factory in case of doubt
in order to ensure that you have received the latest version.
Signs:
Hazardous or harmful situation
Possible consequences: Slight or minor injuries.
Possible damage to the unit and the
environment.
Electrical hazard:
Possible consequences: Severe or fatal injuries
Specific for the American (US) market
UL
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C.M.C. n.v. - Airmaster S1 installation guide – V1.2 – MANY0402A.00
Table of contents
1. Introduction.................................................................................................................................4
2. Models.........................................................................................................................................5
2.1 Basic versions ....................................................................................................................5
2.2 Analog conditioning modules...........................................................................................6
3. Technical specifications..............................................................................................................7
3.1 General technical data......................................................................................................7
3.2 Temperature range............................................................................................................7
3.3 Resistance to vibration and shock ..................................................................................8
3.4 Protection degree ..............................................................................................................8
4. Safety ..........................................................................................................................................8
5. Electromagnetic compatibility....................................................................................................9
6. Installation.................................................................................................................................10
6.1 Cable connector types ....................................................................................................10
6.2 Power supply and fusing ................................................................................................10
General..................................................................................................................................11
For the American market (UL).............................................................................................11
For the European market (CE)..............................................................................................12
6.3 Analog inputs....................................................................................................................13
6.3.1 ACM type 1: digital input on analog connector...........................................................13
6.3.2 ACM type 2: 0-10Vdc voltage input ...........................................................................13
6.3.3 ACM type 3: 4-20mA input (standard)........................................................................14
6.3.4 ACM type 4: 4-20mA earth referenced (special type).................................................14
6.3.5 ACM type 5: KTY temperature sensor (-10…+132 deg C).......................................15
6.3.6 ACM type 5: RTD temperature sensor (-40…+150 deg C) .......................................15
6.3.7 ACM type 6: PT100 temperature sensor (-50…+250 deg C)......................................15
6.3.8 ACM type 7: PT1000 temperature sensor (-50…+250 deg C)....................................16
6.4 Digital inputs.....................................................................................................................17
6.4.1 The emergency stop contact input ...............................................................................18
6.4.2 The contact inputs........................................................................................................18
6.4.3 The PTC input..............................................................................................................18
6.5 Relay outputs ...................................................................................................................19
6.6 analog output (optional)..................................................................................................21
6.7 Communication ................................................................................................................21
6.7.1 RS485 port1 (standard)................................................................................................21
6.7.2 RS485 port2 (option) ...................................................................................................21
7. Mounting of the Airmaster S1 ..................................................................................................22
8. Putting into operation................................................................................................................23
9. Configuration............................................................................................................................23
10. Adjusting.................................................................................................................................24
11. Trouble shouting.....................................................................................................................24
Appendix 1: Dimensions and mounting of the S1 controller .......................................................25
Appendix 2: connectors for machine wiring.................................................................................29
Connector X01: Supply .........................................................................................................30
Connector X02: relays (optional) .........................................................................................30
Connector X03: relays...........................................................................................................30
Connector X04: digital inputs ...............................................................................................31
Connector X05: analog inputs..............................................................................................31
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C.M.C. n.v. - Airmaster S1 installation guide – V1.2 – MANY0402A.00
Connector X06: Analog output (optional) ...........................................................................31
Connectors X07: RS485-1....................................................................................................32
Connector X08: RS485-2 (optional) ....................................................................................32
Appendix 3: UL508 RATINGS / CONDITIONS ........................................................................33
Appendix 4: Display symbols.......................................................................................................34
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C.M.C. n.v. - Airmaster S1 installation guide – V1.2 – MANY0402A.00
1. Introduction
The Airmaster S1 is an industrial controller
This hardware installation guide is a guide for the hardware related items. Please read
the software specifications file for information on how to work with the unit.
The application area is restricted to machines that comply with the European machine
directive 89/37/EEC and the EMC directive 89/336/EEC. The application area is located
in electrical driven compressors and dryers in an industrial environment. Please contact
CMC for appliance in other machines.
The Airmaster S1 does not need to comply to the European Pressure Equipment
Directive 97/23/EC, because no parts are under pressure, and the Airmaster S1 is not a
safety component.
The Airmaster S1 is a component, which can’t operate without other components.
However, it is not a safety component, and it is not a machine.
The controller is to be used in a standard industrial environment. The controller may
only be used in places without an explosion risk. So it may never be used where
explosion-proof equipment is required. This controller may not be used for maritime
purposes. It may also not be used in any way as part of an assembly that could be used
for military or terrorist use.
The Airmaster S1 base unit without additional protection is to be used in areas of
pollution degree 1 or 2. Of course the user can add additional protection for higher
pollution degrees.
The installation of the controller must be made in accordance with the applicable
national and international standards and regulations.
For the American market UL508 is applicable, in accordance with the NFPA.
National and international directives and standards can change
in time. Please check them at a regular basis, and make
modifications to your equipment where this should be necessary.
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C.M.C. n.v. - Airmaster S1 installation guide – V1.2 – MANY0402A.00
2. Models
2.1 Basic versions
There are 2 basic versions available of the Airmaster S1. The following table indicates
the differences. The analog conditioning modules (see further) must be added to the
basic version.
4-20mA
4 x
Relay
8 x
Digital
3 x
Analogue RS485(1) RS485(2)
Communications
Inputs Outputs
S1 - 10
S1 - 20
S1 6 x
Relay
Model Reference Number: S1-xx-3yy
xx = configuration option; 10 or 20
yy = ACM selection
for example S1-10-350 =
AI1 = (3) 4-20mA (fixed)
AI2 = (5) KTY temperature
AI3 = (0) no ACM fitted
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