COBHAM SAILOR 900 User manual

SAILOR 900 VSAT High Power
Installation manual

SAILOR 900 VSAT High Power
Quick guide
Introduction
This quick guide aims at experienced service personnel who have installed the SAILOR 900 VSAT High
Power system and connected power. It lists the minimum configuration tasks you have to make before
the system. can be used on-air on a satellite.
Prerequisites
1. Connect a PC to the front LAN connector or the LAN3 connector at the rear of the Antenna Control
Unit.
2. Open an Internet Browser and type the default IP address of the SAILOR 900 VSAT High Power:
http://192.168.0.1 to access the web interface.
Configuration tasks (minimum)
You find a flow chart for the calibration procedure on page 6-14.
98-150471-A02
Configuration task What to do and where to find more information
Heading input Configure the heading mode to External under SETTINGS >
Navigation. For more information see Table 6-2 on page 6-4.
Connect the ship’s heading (RS-422, NMEA0183) to the NMEA 0183 multi-
connector. Pin 8 Ship Ground/Shield (connect only one end), Pin 9 Line B +,
and Pin 10 Line A-. For more information see NMEA 0183 connector on
page 4-3.
Azimuth calibration Make an azimuth calibration under SERVICE > Calibration to ensure that
the SAILOR VSAT can point and receive satellite signal. For more
information see Azimuth calibration on page 6-7.
TX cable calibration Make a Tx cable calibration under SERVICE > Calibration to ensure that
Tx power is calibrated at all frequencies. For more information see Cable
calibration on page 6-11.
See Appendix E or http://www.lyngsat.com for DVB-S transponder
information.
Modem connection Connect cables between the modem and the ACU. For more information
see VMU settings on page C-1.
Modem profile Configure the modem profile under SETTINGS > Modem profiles. For
more information see Modem profiles on page 6-23
Network settings Configure the network settings under SETTINGS > Network if the
modem communicates with IP to the ACU. For more information see To
configure the LAN network on page 6-30.
Satellite profile Configure the satellite profile under SETTINGS > Satellite profiles and
then activate the satellite profile and wait for the system to acquire the
satellite and start tracking. For more information see Satellite profiles on
page 6-26 and Satellite profiles on page 6-26.
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SAILOR 900 VSAT High Power
Installation manual
Document number: 98-150471-A02
Release date: 18 July 2016
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ii 98-150471-A02
Disclaimer
Any responsibility or liability for loss or damage in connection with the use of this product and the
accompanying documentation is disclaimed by Thrane & Thrane A/S. The information in this manual is
provided for information purposes only, is subject to change without notice and may contain errors or
inaccuracies. Manuals issued by Thrane & Thrane A/S are periodically revised and updated. Anyone
relying on this information should acquire the most current version e.g. from www.cobham.com/satcom,
Service and support, or from the distributor.Thrane & Thrane A/S is not responsible for the content or
accuracy of any translations or reproductions, in whole or in part, of this manual from any other source.
In the event of any discrepancies, the English version shall be the governing text.
Thrane & Thrane A/S is trading as Cobham SATCOM.
Copyright
© 2016 Thrane & Thrane A/S. All rights reserved.
Trademark acknowledgements
• Some product and company names mentioned in this manual may be trademarks or trade names of
their respective owners.
GPL notification
The software included in this product contains copyrighted software that is licensed under the GPL/LGPL.
The verbatim licenses can be found online at:
http://www.gnu.org/licenses/old-licenses/gpl-2.0.html
http://www.gnu.org/licenses/old-licenses/lgpl-2.1.html
You may obtain the complete corresponding source code from us for a period of three years after our last
shipment of this product, which will be no earlier than 2021, by sending a money order or check for DKK
50 to:
SW Technology/GPL Compliance,
Cobham SATCOM (Thrane & Thrane A/S),
Lundtoftegaardsvej 93D
2800 Lyngby
DENMARK
Write "source for product SAILOR 900 VSAT High Power" in the memo line of your payment. This offer is
valid to anyone in receipt of this information.
http://www.cobham.com/about-cobham/communications-and-connectivity/about-us/satcom/free-and-
open-source-software-(foss).aspx
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98-150471-A02 iii
Safety summary
The following general safety precautions must be observed during all phases of operation,
service and repair of this equipment. Failure to comply with these precautions or with specific
warnings elsewhere in this manual violates safety standards of design, manufacture and
intended use of the equipment. Thrane & Thrane A/S assumes no liability for the customer's
failure to comply with these requirements.
Microwave radiation hazards
During transmission the Above Deck Unit (antenna) in this
system radiates Microwave Power.This radiation may be
hazardous to humans close to the Above Deck Unit.
During transmission, make sure that nobody gets closer
than the recommended minimum safety distance.
The minimum safety distance to the Above Deck Unit
reflector on the focal line is 47 m, based on a radiation
level of 10 W/m2. No hazard exists >25° below the Above
Deck Unit’s mounting plane. Refer to the drawing below.
Distance to other equipment
Do not move the Above Deck Unit closer to radars than the minimum safe distance specified in
section Interference on page 3-12 — it may cause damage to the Above Deck Unit.
Compass Safe Distance:
SAILOR 900 VSAT High Power antenna or ADU (Above Deck Unit): min. 170 cm (IEC 60945).
SAILOR 900 VSAT High Power ACU (Antenna Control Unit): min. 10 cm (IEC 60945).
Service
User access to the interior of the ACU is prohibited. Only a technician authorized by Cobham
SATCOM may perform service - failure to comply with this rule will void the warranty. Access to
MICROWAVE RADIATION
No personnel within safety distance
Safety distance:
47 m, 10 W/m2
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iv 98-150471-A02
the interior of the Above Deck Unit is allowed. Replacement of certain modules and general
service may only be performed by a technician authorized by Cobham SATCOM.
Grounding, cables and connections
To minimize shock hazard and to protect against lightning, the equipment chassis and cabinet
must be connected to an electrical ground. The ACU must be grounded to the ship. For further
grounding information refer to the Installation manual.
Do not extend the cables beyond the lengths specified for the equipment. The cable between
the ACU and Above Deck Unit can be extended if it complies with the specified data
concerning cable losses etc.
Rx cables for the SAILOR 900 VSAT High Power system are shielded and should not be affected
by magnetic fields. However, try to avoid running cables parallel to high power and AC/RF
wiring as it might cause malfunction of the equipment.
Power supply
The voltage range for the SAILOR 900 VSAT High Power is 100 – 240 VAC. Note that the Above
Deck Unit is powered by the ACU.
Do not operate in an explosive atmosphere
Do not operate the equipment in the presence of flammable gases or fumes. Operation of any
electrical equipment in such an environment constitutes a definite safety hazard.
Keep away from live circuits
Operating personnel must not remove equipment covers. Component replacement and internal
adjustment must be made by qualified maintenance personnel. Do not replace components
with the power cable connected. Under certain conditions, dangerous voltages may exist even
with the power cable removed. To avoid injuries, always disconnect power and discharge
circuits before touching them.
Failure to comply with the rules above will void the warranty!
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If needed to turn the Polarisation Unit manually, remove the connector (1) marked M of the
Polarisation Motor Module (2).
VSAT restrictions
CAUTION! Do not manually turn the Polarisation Unit of the antenna, it
may cause damage to the antenna.
Remove
M
Note
There are restrictions in use of the frequency band 13.75 to 14 GHz in the
following countries:
•Belgium
•Hungary
•Latvia
•Malta
•Slovakia
Contact the VSAT modem provider for local setups.
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vi 98-150471-A02
Record of Revisions
Rev. Description Release Date Initials
A Original document. 20 May 2016 UFO
A02 P. H-2 EU Declaration of Conformity added 19 July 2016 UFO
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Table of contents
Chapter 1 About this manual
1.1 Intended readers ..............................................................................................................1-1
1.2 Manual overview ...............................................................................................................1-1
1.3 Software version ...............................................................................................................1-1
1.4 Typography ...........................................................................................................................1-2
1.5 Precautions ............................................................................................................................1-2
1.5.1 Warnings, Cautions and Notes .....................................................................................1-2
1.5.2 General precautions ...........................................................................................................1-2
Chapter 2 Introduction
2.1 SAILOR 900 VSAT High Power system ............................................................2-1
2.1.1 Above Deck Unit (ADU) ...................................................................................................2-2
2.1.2 Antenna Control Unit (ACU) ..........................................................................................2-5
2.1.3 VSAT Modem Unit (VMU) ..............................................................................................2-7
2.1.4 Satellite type approvals ....................................................................................................2-7
2.1.5 Service activation ................................................................................................................2-7
2.2 Part numbers and options .........................................................................................2-8
2.2.1 Applicable model and part numbers ..........................................................................2-8
2.2.2 Options for SAILOR 900 VSAT High Power ............................................................2-8
Chapter 3 Installation
3.1 Unpacking ...............................................................................................................................3-1
3.1.1 What’s in the box ................................................................................................................3-1
3.1.2 Initial inspection ..................................................................................................................3-2
3.1.3 Tools needed .........................................................................................................................3-2
3.1.4 Transport of the antenna ................................................................................................3-2
3.2 Site preparation .................................................................................................................3-3
3.2.1 General site considerations ............................................................................................3-3
3.2.2 Obstructions (ADU shadowing) ....................................................................................3-4
3.2.3 Blocking zones – azimuth and elevation .................................................................3-5
3.2.4 Safe access to the ADU: Radiation hazard ..............................................................3-6
3.2.5 Ship motion and offset from the ship’s motion centre ....................................3-7
3.2.6 ADU mast design: Foundation and height ..............................................................3-8
3.2.7 Interference ........................................................................................................................3-12
3.2.8 Other precautions ............................................................................................................3-16
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Table of contents
viii 98-150471-A02
3.3 Installation of the ADU ............................................................................................3-17
3.3.1 To install the ADU ............................................................................................................3-18
3.3.2 To open and remove the service hatch ................................................................3-21
3.3.3 To ground the ADU .........................................................................................................3-22
3.3.4 Alternative ADU cable ...................................................................................................3-23
3.4 Installation of the ACU ............................................................................................3-24
3.4.1 To install the ACU ............................................................................................................3-24
3.4.2 To ground the ACU .........................................................................................................3-25
3.5 Installation of the VMU ...........................................................................................3-25
3.5.1 General mounting considerations — VMU .........................................................3-25
3.6 To install the dual-antenna mode (optional) ...........................................3-26
Chapter 4 Interfaces
4.1 Interfaces of the SAILOR 900 VSAT High Power ACU .......................4-1
4.1.1 LEDs, display and keypad .................................................................................................4-1
4.1.2 ADU connector ....................................................................................................................4-2
4.1.3 Rx/Tx connectors for VMU .........................................................................................4-2
4.1.4 NMEA 0183 connector ....................................................................................................4-3
4.1.5 RS-232 and RS-422 connectors ...................................................................................4-4
4.1.6 LAN1, LAN2, LAN3 and LAN4 connectors ...............................................................4-5
4.2 Interfaces of the VMU .................................................................................................4-5
Chapter 5 Connecting power
5.1 Power up .................................................................................................................................5-1
5.1.1 Procedure ................................................................................................................................5-1
5.1.2 Initialisation steps in daily use ......................................................................................5-1
5.1.3 SAILOR 900 VSAT High Power operational ............................................................5-2
Chapter 6 Configuration
6.1 Introduction to the built-in web interface ..................................................6-1
6.1.1 Overview ..................................................................................................................................6-1
6.1.2 Connecting to the web interface ................................................................................6-1
6.2 Calibration .............................................................................................................................6-3
6.2.1 Heading mode and position mode .............................................................................6-3
6.2.2 Azimuth calibration ............................................................................................................6-7
6.2.3 To set up a service profile for calibration .............................................................6-10
6.2.4 Cable calibration ...............................................................................................................6-11
6.2.5 Operation in gyro-free mode .............................................................................6-12
6.2.6 Flow chart for calibration (user controlled) .........................................................6-14
6.2.7 To make a line up procedure ......................................................................................6-15
6.2.8 Fixed TX gain principle ..................................................................................................6-17
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