COBHAM SAILOR 6120 User manual

SAILOR 6120/30/40/50
Installation manual

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SAILOR 6120/30/40/50
Installation manual
Document number: 98-154541-A
Release date: November 15, 2017

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Disclaimer
Any responsibility or liability for loss or damage in connection with the use of
this product and the accompanying documentation is disclaimed by Thrane &
Thrane A/S. The information in this manual is provided for information
purposes only, is subject to change without notice and may contain errors or
inaccuracies. Manuals issued by Thrane & Thrane A/S are periodically revised
and updated. Anyone relying on this information should acquire the most
current version e.g. from www.cobham.com/satcom, Cobham SYNC
Partner Portal, or from the distributor.Thrane & Thrane A/S is not
responsible for the content or accuracy of any translations or reproductions,
in whole or in part, of this manual from any other source. In the event of any
discrepancies, the English version shall be the governing text.
Thrane & Thrane A/S is trading as Cobham SATCOM.
Copyright
© 2017 Thrane & Thrane A/S. All rights reserved.
Manufacturer address
Thrane & Thrane A/S, Lundtoftegaardsvej 93 D, DK-2800, Kgs. Lyngby,
Denmark
Trademark Acknowledgements
•Inmarsat is a registered trademark of the International Maritime Satellite
Organisation (IMSO) and is licensed by IMSO to Inmarsat Limited and
Inmarsat Ventures plc.
•SAILOR is a registered trademark of Thrane & Thrane A/S in the European
Union, the United States and other countries.
• Other product and company names mentioned in this manual may be
trademarks or trade names of their respective owners.

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Safety summary
The following general safety precautions must be observed during all
phases of operation, service and repair of this equipment. Failure to
comply with these precautions or with specific warnings elsewhere in this
manual violates safety standards of design, manufacture and intended
use of the equipment. Thrane & Thrane A/S assumes no liability for the
customer's failure to comply with these requirements.
Observe marked areas
Under extreme heat conditions do not touch areas
of units that are marked with this symbol, as it may
result in injury.
Microwave radiation hazards
During transmission the antenna in this system radiates Microwave
Power.This radiation may be hazardous to humans close to the antenna.
When the system is powered, make sure that nobody gets closer than the
recommended minimum safety distance of 0.3 m (1 ft.).
Dangers de rayonnements micro-ondes
Lors de transmissions, l'antenne émet des rayons micro-ondes puissants.
Ce rayonnement peut être dangereux pour les personnes à proximité de
l'antenne. Lorsque le système est sous tension, assurez-vous que personne
ne s’approche à moins de 0,3 m (1 pi.) de l’antenne, la distance de sécurité
minimale recommandée.
Keep away from live circuits
Operating personnel must not remove equipment covers. Only qualified
maintenance personal must make component replacement and internal
adjustment. Under certain conditions, dangerous voltages may exist even
with the cable removed. To avoid injuries, always disconnect power and
discharge circuits before touching them.
Compass safe distance
Minimum safety distance: 5 m from the SAILOR 3027 mini-C terminal.

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About the manual
Naming conventions
This manual covers four different types of system. For information that
applies to all four types, the following naming conventions are used:
Intended readers
This manual is an installation manual for the SAILOR 6120/30/40/50
mini-C systems. The manual is intended for installers of the system and
service personnel. Personnel installing or servicing the system must be
properly trained and authorized by Cobham SATCOM. It is important that you
observe all safety requirements listed in the beginning of this manual, and
install the system according to the guidelines in this manual.
Common name Used for
mini-C system SAILOR 6120 SSA System
SAILOR 6130 LRIT System
SAILOR 6140 Maritime System
SAILOR 6150 Non-SOLAS System
SAILOR 3027 SAILOR 3027 SSA Terminal
SAILOR 3027 LRIT Terminal
SAILOR 3027 Maritime Terminal
SAILOR 3027 Non-SOLAS Terminal
Table 1: Naming conventions for terminal and system

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Manual overview
Note that this manual does not cover how to use the system. For information
on usage refer to the user manual [1].
This manual covers the SAILOR 6120/30/40/50 with the SAILOR 6018
Message Terminal. For information specific to the SAILOR 6006 Message
Terminal, refer to the manuals [4], [5] and [6].
Part numbers for related manuals are listed in the next section.
This manual has the following chapters:
•Introduction contains an overview of the system.
•Install the system explains how to mount the units.
•Connect the system explains how to connect the units in the system
and shows wiring, pin-out and cable requirements.
•Configuration describes the tools available and explains the initial
configuration of the system.
•Installation check and test contains a check list for verifying the
physical installation and guidelines for testing the installation.
•Service and maintenance contains guidelines for handling, maintaining
and repacking the SAILOR 6120/30/40/50.
Related documents
Ref Title and description Document number
[1] SAILOR 6120/30/40/50, User manual
(with SAILOR 6018 Message Terminal)
98-154542
[2] SAILOR 6018 Message Terminal, Installation
manual
98-150478
[3] SAILOR 6194 Terminal Control Unit,
Installation and user manual
98-131593
[4] SAILOR 6120/30/40/50, User manual
(with SAILOR 6006 Message Terminal)
98-131590
Table 2: Related documents

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Typography
In this manual, typography is used as indicated below:
Bold is used for the following purposes:
•Toemphasizewords.
Example: “Do not touch the antenna”.
• To indicate what the user should select in the user interface.
Example: “Select SETTINGS > LAN”.
Italic is used to emphasize the paragraph title in cross-references.
Example: “For further information, see Connecting Cables on page...”.
COURIER is used to indicate low level commands or text in the display.
Example: “The display shows Distress”.
Online training for Cobham SATCOM partners
As a Cobham SATCOM Partner you have access to free of charge technical
training in this SAILOR product covering installation, commissioning and
repair.
For details on available training classes please consult the Training Academy.
If the above link does not work, go to cobham.com/satcom. Select Cobham
SYNC Partner Portal. Then select Training. Enter email and password and
log into the Cobham SATCOM Training Academy.
To learn more on CAN-bus as used with this product you may take the
eLearning course “Introduction to CAN-bus” available at the Training
Academy.
[5] SAILOR 6120/30/40/50, Installation manual
(with SAILOR 6006 Message Terminal)
98-131589
[6] SAILOR 6006/6007 Message Terminal,
Installation manual
98-130088
[7] Software Interface Reference Manual for the
TT-3027C/D/M/LT/SSA mini-C transceivera98-147405
a. Only available for certified partners.
Ref Title and description Document number
Table 2: Related documents

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Table of contents
Chapter 1 Introduction
1.1 SAILOR 6120/30/40/50 system overview.........................1
1.2 Units in the system ...................................................................6
Chapter 2 Install the system
2.1 Unpack ......................................................................................... 10
2.2 General installation requirements .................................. 12
2.3 Install the SAILOR 3027..............................................................14
Chapter 3 Connect the system
3.1 Connect the units............................................................................21
3.2 Ground the units ..............................................................................29
3.3 The CAN backbone ................................................................ 32
3.4 Connect power ........................................................................ 33
3.5 Connectors and pinout ........................................................ 40
Chapter 4 Configuration
4.1 Register your SAILOR 3027 ......................................................48
4.2 Configuration tools ........................................................................50
4.3 Configuration using easyMail ........................................... 51
4.4 Configuration using SAILOR 6018 (only for SAILOR
6150)55
4.5 Configuration using commands ...................................... 62
4.6 SSA buttons configuration (SAILOR 6120 only) ..... 65

Table of contents
viii
Chapter 5 Installation check and test
5.1 Installation check list ............................................................ 74
5.2 Test the SAILOR 6130 LRIT System...................................75
5.3 Test the system with easyMail ........................................ 76
5.4 Test the system with SAILOR 6018....................................79
Chapter 6 Service and maintenance
6.1 Update the software ............................................................. 86
6.2 Maintenance guidelines..............................................................89
6.3 Service and repair ................................................................... 90
6.4 Available parts .......................................................................... 91
App. A Technical specifications
A.1 SAILOR 6120/30/40/50 specifications.............................93
A.2 SAILOR 3027 specifications .............................................. 94
Glossary ..................................................................................................................................97
Index ............................................................................................................................... 101

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List of tables
Table 1: Naming conventions for terminal and system ....................................iv
Table 2: Related documents............................................................................................v
Chapter 1 Introduction
Chapter 2 Install the system
Table 3: Power consumption of system units......................................................13
Chapter 3 Connect the system
Table 4: Cables in the system ......................................................................................28
Table 5: Max. cable length in meters for 29 VDC operation ........................37
Table 6: SAILOR 3027 CAN connector pinout....................................................40
Table 7: SAILOR 6018, USB connector pinout....................................................42
Table 8: SAILOR 6018, Ethernet connector pinout...........................................43
Table 9: SAILOR 6018, CAN connector pinout...................................................44
Table 10: SAILOR 6018, Power connector pinout................................................44
Chapter 4 Configuration
Table 11: Supported LESes...............................................................................................70
Chapter 5 Installation check and test
Table 12: Installation check list .....................................................................................74
Chapter 6 Service and maintenance
Table 13: Cables and connectors, part numbers ...................................................91
Table 14: Adjustable pole/railing mount kit, part number ................................92
Table 15: Plate washer for SAILOR 3027, part number......................................92
App. A Technical specifications
Table 16: SAILOR 6120/30/40/50 mini-C system specifications .................93
Table 17: SAILOR 3027 mini-C terminal specifications.....................................94

List of tables
x

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Chapter 1
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Introduction
Introduction 1
This chapter introduces the SAILOR 6120/30/40/50 systems and briefly
describes the units. It has the following sections:
•SAILOR 6120/30/40/50 system overview
•Units in the system
1.1 SAILOR 6120/30/40/50 system
overview
This manual describes four different systems:
• SAILOR 6120 SSA System
• SAILOR 6130 LRIT System
• SAILOR 6140 Maritime System
• SAILOR 6150 Non-SOLAS System
The following sections describe each of the systems and each of the units
that are part of these systems.

Chapter 1: Introduction
2 SAILOR 6120/30/40/50 system overview
1.1.1 SAILOR 6120 SSA System
The drawing below shows an example of a SAILOR 6120 SSA System.
The SSA (Ship Security Alert) System provides ships with alarm buttons,
which can be activated in case of a piracy or terrorist attack. The alarm is a
covert signal that has no sound and no flashing lights, so it is not seen nor
heard by any intruders on board the ship.
The SAILOR 6120 has three SSA buttons (two alarm buttons and one test
button), which connect to the SAILOR 3027 SSA Terminal through the
SAILOR 6194 Terminal Control Unit. The CAN interface, which connects
the SAILOR 3027 SSA Terminal to the SAILOR 6194, also provides the
power for the SAILOR 6194.
For wiring of the SAILOR 6120 system, see SAILOR 6120 SSA System on
page 22.
The SAILOR 3027 must be configured with the recipient(s) of the Ship
Security Alert. See SSA buttons configuration (SAILOR 6120 only) on
page 65. For further information on SSA, refer to SAILOR 6194 Terminal
Control Unit, Installation and user manual [3].
SAILOR 3027
SSA Terminal
SAILOR 6194
SSA buttons
(not included)

Chapter 1: Introduction
SAILOR 6120/30/40/50 system overview 3
1111
Introduction
1.1.2 SAILOR 6130 LRIT System
The drawing below shows an example of a SAILOR 6130 LRIT System.
Ships that are subject to the LRIT (Long Range Identification and Tracking)
regulation must report their position to their Flag Administration at least 4
times a day.
In addition to the basic Mini-C functions listed in the next section, the
SAILOR 6130 LRIT System complies with the LRIT regulation and
automatically reports the position of the ship every 6 hours.
When used with a SAILOR 6194 Terminal Control Unit, the SAILOR 6140
can be connected to a computer using either the LAN interface or the RS-
232 interface.
For details on wiring, see SAILOR 6130 LRIT System and SAILOR 6140
Maritime system on page 23.
SAILOR 3027
LRIT Terminal
Optional
SAILOR 6194

Chapter 1: Introduction
4 SAILOR 6120/30/40/50 system overview
1.1.3 SAILOR 6140 Maritime System
The drawing below shows an example of a SAILOR 6140 Maritime System.
The SAILOR 6140 is a basic Mini-C System that can be used for tracking and
polling, messaging, logging and EGC (Enhanced Group Call).
When used with a SAILOR 6194 Terminal Control Unit, the SAILOR 6140
can be connected to a computer using either the LAN interface or the RS-
232 interface, and to other equipment using the I/O interface of the
SAILOR 6194.
For details on wiring, see SAILOR 6130 LRIT System and SAILOR 6140
Maritime system on page 23.
Optional
SAILOR 6194
SAILOR 3027
Maritime Terminal

Chapter 1: Introduction
SAILOR 6120/30/40/50 system overview 5
1111
Introduction
1.1.4 SAILOR 6150 Non-SOLAS System
The drawing below shows an example of a SAILOR 6150 Non-SOLAS
System.
In addition to the basic Mini-C functions listed in the previous section, the
SAILOR 6150 can be used in non-SOLAS Distress systems to send Distress
alerts using the SAILOR 3042E.
In non-SOLAS Distress systems a user interface is mandatory. You can use
the easyMail application installed on a computer or you can use a SAILOR
6018 Message Terminal, which has its own built-in user interface. Note that
the SAILOR 6018 connects to the CAN interface on the SAILOR 6194.
See Configuration tools on page 50.
For details on wiring, see SAILOR 6150 Non-SOLAS System on page 24.
SAILOR 6194
SAILOR 3027
SAILOR 3042E
computer with easyMail
(not included)

Chapter 1: Introduction
6 Units in the system
1.2 Units in the system
The SAILOR 6120/30/40/50 mini-C system may contain the following
units, depending on the system:
•SAILOR 3027 mini-C terminal
•SAILOR 6194 Terminal Control Unit
•SAILOR 6018 Message Terminal
The next sections describe each of these units and options.
1.2.1 SAILOR 3027 mini-C terminal
The SAILOR 3027 comes in different variants for different systems. The
functions are different for each variant but the description below applies to
all off these four variants:
• SAILOR 3027 SSA Terminal
• SAILOR 3027 LRIT Terminal
• SAILOR 3027 Maritime Terminal
• SAILOR 3027 Non-SOLAS Terminal
The SAILOR 3027 mini-C terminal is a mobile satellite terminal for the
Inmarsat C system. It has a built-in LNA/HPA and an omni-directional
antenna designed to operate on vessels. The housing is sealed and contains
no user serviceable parts.

Chapter 1: Introduction
Units in the system 7
1111
Introduction
The SAILOR 3027 is very compact and is designed to operate in extreme
weather conditions. It has a highly sensitive built-in GPS module with 50
channels. The elevation angle of the antenna goes down to -15°, ensuring
optimum communication even in rough weather.
The SAILOR 3027 communicates locally using a CAN bus interface, capable
of carrying power as well as bi-directional communication.
For information on how to install the SAILOR 3027, see Install the SAILOR
3027 on page 14.
1.2.2 SAILOR 6194 Terminal Control Unit
The SAILOR 6194 is used for the following purposes:
• For connecting
• covert alert buttons for use in Ship Security Alert (SSA) systems
such as SAILOR 6120, or
• SAILOR 3042E Non-SOLAS Alarm Panels e.g. in Non SOLAS Distress
systems (SAILOR 6150).
• For connecting other equipment that has Ethernet or RS-232 interface
with the SAILOR 3027 terminal, which has a CAN interface.
The power for the SAILOR 6194 is supplied through the CAN interface.

Chapter 1: Introduction
8 Units in the system
1.2.3 SAILOR 6018 Message Terminal
The SAILOR 6018 may be used with the SAILOR 6150 Non-SOLAS System.
With the SAILOR 6018 you can send Distress alerts, read and write
messages, monitor system status, change the configuration and test the
system. The SAILOR 6018 has a Distress button for sending Distress alerts,
and buttons for Mute, Dim and Power.
The SAILOR 6018 has a touch-screen interface and can be operated
without a keyboard.
A CAN interface connects to the SAILOR 3027 and an Ethernet interface
connects to other equipment, such as alarm panels or a SAILOR 6081
power supply.
For information on how to install the SAILOR 6018, see SAILOR 6018
Message Terminal, Installation manual [2].