Cobra GCT320HD User manual

MODEL: GCT320HD
GARDEN CART TROLLEY
OWNERS MANUAL
CAUTION:
Before using this product, please read this manual carefully to understand the proper use of your garden cart. Please
keep this manual for future reference.
Product colours may vary.
PLEASE NOTE: NEVER CARRY PASSENGERS IN THE GARDEN CART TROLLEY

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IMPORTANTANT SAFETY INSTRUCTIONS
READ ALL INSTRUCTIONS CAREFULLY BEFORE USE.
1. Do not allow children to use the Garden Cart Trolley unsupervised. It is NOT a toy.
2. Always distribute payload evenly over the surface of the bed.
3. Do not lay any items on top of the fence. Lower the fence side panels before loading objects into the Garden Cart
Trolley.
4. Do not load the Garden Cart Trolley with more than 300kgs.
5. If any parts become damaged, broken or misplaced do not use the Garden Cart Trolley until replacement parts can be
obtained and fitted.
6. Do not operate or use on objects than can cause damage to the pneumatic tires or tubes.
7. Do not inflate tires to more than 30 psi.
PLEASE NOTE: NEVER CARRY PASSENGERS IN THE GARDEN CART TROLLEY

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Parts List
Part #
Description
Quantity
1
Cart Bed
1
2
Left Fence Panel
1
2-1
Right Fence Panel
1
3
Front Fence Panel
1
4
Back Fence Panel
1
5
Wheels
4
10
Rear Axle Support
1
11
Left Rear Axle Brace
1
12
Right Rear Axle Brace
1
13
Front Axle Support
1
14
Center Front Axle Brace
1
15
Yoke
1
16
Steering Link Connector
1
17
Plastic Coupling
1
18
Pull Handle
1

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Hardware List
Part #
Description
Quantity
21
Fence Assembly Bolts (used w/part 22)
8
22
Large Lock Pins
2
22-1
Small Lock Pins
8
23
Right Lock Handles
2
23-1
Left Lock Handles
2
24
8mm Washers
15
25
Nuts with Lock Inserts
14
27
12mmWashers
4
29
Carriage Support Bolts (used with parts# 24 & 25)
10
30
Large Columnar Pin (used with part# 22-1)
1
31
Small Columnar Pin (used with part# 22-1)
1
32
Cotter Pin
1
33
Retainer Washer (used with part # 32)
1
37
Short Steering Bolts (used with parts# 39 and 40)
3
38
Long Steering Bolt (used with parts# 39 and 40)
1
39
Lock Nuts
4
40
6mm Washers
4
56
Wheel Lock Nuts
4
*Hardware shown is not the actual size.

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Assembly Instructions
STEP 1- To Begin
Turn the cart bed (1) upside down. If necessary, use the cardboard from the carton to prevent scratching and damage
to the finish.
STEP 2 - Rear Axle Assembly
Parts and Hardware Required:
a) Align the holes in the rear axle support (10) with the holes
At the rear of the cart bed (1).
b) Insert a carriage support bolt (29) from under the cart and
Through the aligned holes.
c) Attach an 8mm washer (24) and an 8mm nut (25) to
The ends of each bolt.
Note: Hand-tighten the connection. Do not tighten completely.
d) Insert the end of the left rear axle brace (11) onto the left side of
The rear axle support with the welded spacer bushings facing
Outward. Repeat this step for the right rear axle brace (12).
e) Align the holes on the flat ends of the left and rear axle braces
with the holes on the cart bed.
Note: If you experience difficulty lining up the holes, loosen
the bolts on the rear axle support until the holes on the braces align.
f) Insert carriage support bolts (29) from under the cart and into the aligned holes.
g) Attach an 8 mm washer (24) and an 8mm nut (25) to the ends of each bolt.
Part #
Description
Quantity
10
Rear Axle Support
1
1
Cart Bed
1
11
Left Rear Axle Brace
1
12
Right Rear Axle Brace
1
29
Carriage Support Bolts
6
24
8mm Washers
6
25
8 mm Nuts
6
Fig. 1

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(Please see Fig.1)
Note: Once attached, tighten all bolt connections in the previous steps.
STEP 3 - Front Axle Assembly
Front Axle Assembly Parts List
Part#
Description
Quantity
1
Bed
1
13
Front Axle Support
1
14
Center Front Axle Brace
1
16
Steering Link Connector
1
29
Carriage Support Bolts
4
24
8mm Washers
4
25
8mm Nuts
4
37
Short Steering Bolts
2
40
6mm Washers
2
39
6mm Nuts
2
a) Align the holes in the front axle support (13)
With the holes in the cart bed.
b) Insert a carriage support bolt (29) from under the cart
and through the aligned holes.
c) Attach an 8mm washer (24) and nut (25) to the ends of each bolt.
Note: Make certain the threaded axle pieces face outward
and the axle guides face the back of the cart.
Align the holes in the center front axle brace (14)
With the holes in the cart bed.
d) Insert two carriage support bolts (29) from under the cart and into the
aligned holes.
e) Attach an 8mm washer (24) and 8mm nut (25) to the ends of each bolt,
and tighten. (please see Fig.2)
f) Align the holes in the steering link connector (16) beneath the holes in
the axle guides.
g) Insert two short steering bolts (37) through the aligned holes.
h) Attach a 6mm washer (40) and a 6mm nut (39) to the ends of each
bolt.(please see Fig.2-1)
Note: Leave at least one full turn on each bolt connection to allow for
smooth steering operation.
Fig. 2

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STEP 4 - Wheel Assembly
Wheel Assembly Parts List
Part#
Description
Quantity
5
Wheels
4
27
12mmWashers
4
56
12mm Lock Nuts
4
a) Place the wheels (5) onto the ends of the front and rear axle supports.
b) Insert a 12mm washer (27) and a lock nut (56) onto the ends of each wheel.(please see Fig.3 & Fig.3-1)
Note: For smooth wheel rotation, do not over tighten
the wheel connections.
STEP 5 - Pull Handle Assembly
Pull Handle Assembly Parts List
Part#
Description
Quantity
17
Plastic Coupling
1
18
Pull Handle
1
22-1
Lock Pin
1
24
8mm Washer
1
30
Columnar Pin
1
a) Remove the column bar pin (30)
from the plastic coupling (17).
Fig. 3
Fig. 3-1
Fig. 2-1

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b) Insert the end of the pull handle (18) into the plastic coupling (17). Note: Make certain the holes in the pull handle are
aligned with the holes in the plastic coupling.
c) Place the pull handle (18) and plastic coupling (17) assembly into the yoke (15).
d) Align the holes in the pull handle and plastic coupling with the holes on the yoke.
e) Insert the column bar pin (30) through the aligned holes and secure the connection with a washer (24) and a lock pin
(22-1)( please see Fig.4).
STEP 6 - Lock Handle Assembly
STEP 7- Fence Panel Assembly
Fence Panel Assembly Part List
Part#
Description
Quantity
2
Left Panel Fence
1
2-1
Right Panel Fence
1
3
Front Panel Fence
1
4
Back Panel Fence
1
21
Fence Assembly Bolts
8
22
Lock Pins
8
a) Turn the cart in the upright position.
b) Align the holes on the left fence panel (2) with
the holes on the left side of the cart. Note:
Make certain the hinges on the side of the left
fence panel face outward.
c) Insert a fence assembly bolt (21) through the aligned hole.
d) Place a lock pin (22) onto the ends of each fence assembly bolt.
e) Repeat the steps for the right fence panel (2-1).
f) Align the holes on the front fence panel (3) with the holes on the front of the cart. Note: Make certain the lock handle
on the side of the front fence panel faces outward.
g) Insert a fence assembly bolt through the aligned holes.
h) Place a lock pin onto the ends of each fence assembly bolt.
i) Repeat the step for the back fence panel (4).
j) Pull the left fence panel and back fence panel up.
k) Turn the lock handle on the back fence panel so that it fits snugly into the hinge at the corner of the left fence panel.
l) Repeat this step for the remaining corners of the cart. (please see Fig.5)
Note: In some models, the lock handles may already be
assembled to the fence panels.
a) Insert the left lock handle (23-1) and the right lock
handles though the holes in the front fence panel (3)
and back fence panel (4).
b) Attach an 8mm washer (24) and an 8 mm nut (25) to
the ends of each lock handle, and tighten the
connection securely.
Fig. 4

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.
Step 8-Basket
Place the basket (34) on top of the left and side fence panel.
Tow Warnings
▪Do not tow the cart on steep hills.
▪Do not tow the cart faster than walking pace.
▪Make slow turns to avoid damage to the cart and its contents.
Step 9 -Tire Inflation
A) Before attempting to operate the cart, check the air pressure of each tire.
B) If additional inflation is needed, use only a hand-operated air pump.
C) DO NOT exceed 32 psi. as damage to the tire(s) and/or personal injury could result.
Store your cart covered or indoors to prevent corrosion.
Fig. 5