coesia FLEXLINK XLUL 11 A User manual

XLUL 11 A
XLPX 100A65 A
XLPX 100 B
LOCATING MODULE
LOCATING STATION
EN ASSEMBLY INSTRUCTION
FLX1007337-01©FlexLink 2022

2FLX1007337-01©FlexLink 2022
EN Legal text
All Rights Reserved
No part of this program and manual may be used, reproduced, stored or
transmitted in any form or by any means without the written permission of
FlexLink AB. The contents of this manual are for informational use only.
All information and specifications contained in this document have been
carefully checked to the best efforts of FlexLink AB, and are believed to be
true and accurate as of time of publishing. However, due to continued efforts
in product development FlexLink AB reserves the right to modify products
and its manuals without notice. The warranty or FlexLinks responsibility will
not apply if the instructions in this manual is not followed, modifications are
done without FlexLink PSD’s permission or violations to intended use.
FlexLink AB assumes no responsibility or liability on any errors or inaccu-
racies in this program or documentation. Any kind of material damages or
other indirect consequences resulting from any FlexLink AB product part, doc-
umentation discrepancies and errors or non-anticipated program behavior are
limited to the value of appropriate products purchased from FlexLink AB.
FlexLink is not responsible for damage if service on the equip-
ment is not performed in accordance with this manual.
Residual risks must be eliminated or sufficiently reduced so that
essential health and safety requirements are fulfilled before the
machine is put into service or placed on the market.
EN Preface
Flexlink accepts no responsibility if the product is not used in accor-
dance with this assembly instruction. This instruction contains safety
notices which you must observe to ensure your personal safety, the
safety of others involved in the operations as well as to prevent dam-
age to machine. For risk levels “DANGER” and “Warning” all residual
risks need to be eliminated or reduced to a sufficient level.
The following safety symbols are used:
DANGER: Description of imminent hazard and failure if not avoided
will result in serious injury or death.
Warning: Description of imminent hazard and failure if not avoided
could result in serious injury or death.
Caution: Description of minor personal injury, malfunction or damage
on machine or environmental risks.
Note: This is not a safety precaution but will give valuable detailed
information.
Images may look different from the actual product.

EN Table of content
1.EN Scope of delivery ................................................. 4
2.EN Product description.............................................. 6
3.EN Requirements ...................................................... 9
3.1.EN User requirements ............................................ 9
3.2.EN Workpiece requirements.................................10
3.3.EN Usage constraints............................................10
4.EN Safety..................................................................11
4.1.EN General .............................................................11
4.2.EN Explanation of safety signs..............................11
4.3.EN General residual risks ......................................12
4.4.EN Noise................................................................13
5.EN Lifting and handling ............................................14
5.1.EN Unpacking ........................................................14
6.EN Assembly ............................................................15
7.EN Installation ...........................................................18
7.1.EN Pneumatic.........................................................18
7.2.EN Electrical...........................................................19
8.EN Adjustment ........................................................ 20
9.EN Commissioning ...................................................21
10.EN Troubleshooting ............................................... 22
11.EN Maintenance..................................................... 23
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FLX1007337-01©FlexLink 2022

** *
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64x64 / 88x88 DTA100 5058572
XLUL 11 A
XLPX 100A65 A
1. EN Scope of delivery
EN * Optional
EN Sensor
EN RFID reader/writer
EN Support

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FLX1007337-01©FlexLink 2022
XLPX 100 B

B1
B5
B2
A2
A1
B3
B4
A3
C1
C2
6FLX1007337-01©FlexLink 2022
XLUL 11 A
2. EN Product description
EN
A1 Pneumatic pre-stop cylinder
A2 Pneumatic stop cylinder
A3 Pneumatic locating cylinder
B1 Pallet pre-stop sensor
B2 Pallet in position sensor
B3 and B4 Pallet located/not located sensors
C1 Flow control valve
C2 Flow control valve
XLUL 11 A is intended to be used with the XLPP 100x128 pallets.
Use the locating module to position pallets with items in preparation for operations,
such as test, assembly or machining.
• Sensor (B1) activates the pneumatic pre-stop cylinder (A1) at the pre-stop posi-
tion if the process area is occupied. When (A1) is activated, it stops the pallet.
• Sensor (B2) activates the pneumatic stop cylinder (A2) at the process position.
When (A2) is activated, it holds the pallet.
• The pneumatic locating cylinder (A3) locates the pallet.
• Sensors (B3) and (B4) monitor if the pallet is located or not.
• When the operation is finished, the pneumatic stop cylinder (A2) releases the
pallet.
• An RFID-reader at the pre-stop (B5) can identify pallets and be used to increase
efficiency.
The chain is moving throughout the process.

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600
80
80
210 / 260
(64x64 / 88x88)
209
Min: 300
Max: 2000
209
17

A3 C1
C2
A3 C1
C2
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XLPX 100 B
209 169
188
XLPX 100A65 A
209 169
209
XLPX 100A65 A & XLPX 100 B
EN XLPX 100 B is intended to be used with XLPP 100x100 or XLPP
100x100 E pallets.
EN XLPX 100A65A is intended to be used with XLPP 100x128 pallets.
EN Use XLPX 100A65 A and XLPX 100 B to position pallets with items in preparation for operations,
such as test, assembly or machining.

-20 +35
10 95
+5 +40
10 95
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FLX1007337-01©FlexLink 2022
3. EN Requirements
3.1. EN User requirements
General requirements:
• User must be adult.
• Do not wear loose hanging clothes, accessories or long hair as it can get entan-
gled in the machine (moving parts).
• Unskilled/skilled (see definition in ISO 12100:2010)
Electrician, maintenance personnel or specialists
Skilled, with:
• Good technical knowledge
• Sufficient knowledge for reading technical information.
• Ability to understand technical drawings
• Ability to read English
• High safety awareness, competence and experience for risks associated with the
machine see; Safety chapter.
Operator
Is limited in action and is not allowed to perfrom maintenance.
Unskilled or skilled, have:
• Understanding of this assembly instruction
• Performed training of how to use the machine.
*EN RecommendationEN
• Lighting Normal ambient lighting.
• Height up to max. 2000 m above sea level.

F
m1m2
20
50
Vmax = 20 m/min
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F + m1+ m2≤ 300 N
m1 + m2≤ 3 kg
CoG
3.2. EN Workpiece requirements
EN General requirements for workpiece:
• FlexLink pallet XLPP 100x128 for XLUL 11 A and XLPX 100A65 A.
• FlexLink pallet XLPP 100x100 or XLPP 100x100 E for XLPX 100 B.
• Product CoG placed in marked area of pallet.
3.3. EN Usage constraints

1234
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4. EN Safety
4.1. EN General
EN
• The chain and slide rails must be completely installed to start the conveyor.
• Do not remove or deactivate safety provisions while the machine is running.
• Connectors are not allowed to be connected/disconnected when electrically
loaded.
• Do not reach in to the machine while it is running or on.
• See illustrations at the end of this section for more safety information.
• The location module is not intended for direct food contact or explosive environ-
ment.
• Only use the location module with the intended FlexLink conveyor and specified
pallets.
• Fix transported items to the pallet.
• For adjustment of photo-electric cells, inductive sensors, etc., power is required.
Stop the system and wait until the moving parts have come to a complete stop.
4.2. EN Explanation of safety signs
1. Pinch hazard
2. Cutting hazard
3. Tipping hazard
4. Crushing hazard

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4.3. EN General residual risks
EN Metallic items, other than pallets, can trigger the
sensors.

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FLX1007337-01©FlexLink 2022
< 70dB
4.4. EN Noise
4 x

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XLUL 11 A
XLPX 100A65 A XLPX 100 B
5. EN Lifting and handling
5.1. EN Unpacking

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FLX1007337-01©FlexLink 2022
6. EN Assembly
Basic values, torque for dimension
M5 M6 M8 M10
4 Nm / 35 lb. in. 9 Nm / 80 lb. in. 24,5 Nm / 217 lb.in. 45 Nm / 398 lb.in.

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≈24 Nm
x4
XLPX 100A65 A & XLPX 100 B
X65
XL
EN Anchor the locating station to a support structure with suitable bolt.
EN Anchor the locating station to the conveyor beam with enclosed bolts, washers
and bushings.

X3
(XCFF 64x210 / 88x260)
Ø11 / 13.5 105 / 130
210 / 260
210 / 260
180 / 220
X2
X2
XLUL 11 A
≈ 6 - 8 Nm
≈ 6 - 8 Nm
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FLX1007337-01©FlexLink 2022
EN Anchor the support to the floor with suitable bolt.

XLPX 100A65 A
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A2
A3A1
C1C2
XLPD 20X10 X65 XLPD 20X10 X65
XLUL 11 A
7. EN Installation
EN Performed by skilled personnel
7. 1 . EN Pneumatic
EN Compressed air connection ~6 bar.
A3
XLPX 100 B
C1C2

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FLX1007337-01©FlexLink 2022
SICK IM12-08NPS-ZC1
B1, B2, B3 and B4
U [VDC]10 - 30
I [mADC]10
M12
EN Connector
7.2. EN Electrical

X4
12
3
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8. EN Adjustment
EN Adjust the XLUL 11 A height to connecting lines.